Chip collecting type timber mortising machine

By designing a chip-collecting wood mortising machine and using technical means such as chip suction parts and inclined surfaces, the problem of the tedious and time-consuming wood mortising process in the existing technology has been solved, and a more efficient and stable wood processing process has been achieved.

CN222371840UActive Publication Date: 2025-01-21SUZHOU SHIKAINIU CNC EQUIP CO LTD
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Patent Information

Application Number
CN202420316706.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-01-21
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

In the prior art, the wood tongue and groove processing process is cumbersome and time-consuming, and requires manual fixation, measurement and marking, which affects the processing efficiency and finished product quality.

Method used

A chip-collecting wood mortising machine is designed, which includes a chip-collecting trough body with an open top, a guide rail, a sliding seat, a clamping column, a pneumatic telescopic rod, a three-axis tool holder and a chip suction part. The chip suction part collects wood chips through suction force, and achieves stable discharge and accumulation of wood chips through the cooperation of the inclined surface and the beating member.

Benefits of technology

Through the use of chip-collecting wood mortising machines, the efficiency and quality of wood processing can be significantly improved, the tedious manual operations can be reduced, and the stability of the processing process can be ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chip collecting type timber mortising machine, relates to the technical field of mechanical equipment, and aims to solve the problems that an existing timber mortising process is relatively tedious, time-consuming and inconvenient. Comprising a scrap collecting groove body with a top opening, a plurality of guide rails which are consistent with the top opening in length and are distributed in an array mode are fixedly connected to the top opening of the scrap collecting groove body, a plurality of sliding seats sliding in the length direction of the guide rails are arranged on the guide rails, and clamping columns and pneumatic telescopic rods which are alternately arranged are fixedly connected to the sliding seats. Through the arrangement of the structure, stable clamping and limiting effects on a plurality of timbers can be achieved, the three-axis tool apron is controlled through programming of a computer and a control cabinet to drive a plurality of tools to conduct machining such as mortising or trepanning on the timbers at the same time, and work such as measuring and lineation is not needed; therefore, the problems that the timber mortising process is tedious, time-consuming and inconvenient in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, and more specifically, to a chip-collecting type wood mortise and tenon machine. Background Art

[0002] The mortise and tenon machine is used to replace manual labor to make the process of opening the mortise and tenon faster and more convenient.

[0003] Most of the processes for processing wood are subtractive processing, and the process of grooving on wood is a common subtractive processing method. The grooving process is usually accompanied by the generation of wood chips, which usually need to be cleaned up in time. If the wood chips are not cleaned up in time, the wood chips will usually accumulate, which will not only make the processing environment dirty and messy, but also affect the clamping and processing of the wood when there are too many accumulated wood chips. In the prior art, the mortise and tenon of wood is usually performed manually. In the mortise and tenon process, not only the wood needs to be fixed, but also measurement and marking are required. Not only is the process cumbersome and time-consuming, but the workers must also have skilled work experience to ensure the quality of the mortise and tenon processing products. Therefore, a structure is provided to solve the problem that the existing mortise and tenon process of wood is relatively cumbersome, time-consuming and inconvenient.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a chip-collecting wood mortise and tenon machine.

[0006] The above-mentioned technical objective of the utility model is achieved through the following technical scheme: the chip-collecting wood mortise and tenon machine comprises a chip trough body with an opening at the top, a plurality of guide rails of the same length and distributed in an array are fixedly connected at the top notch of the chip trough body, a plurality of sliding seats sliding along the length direction of the guide rails are provided, the sliding seats are fixedly connected with clamping columns and pneumatic telescopic rods arranged alternately, the top of the pneumatic telescopic rod is hinged with a clamping rod for pushing the wood against the clamping column, the top of the pneumatic telescopic rod is fixedly connected with a hinged seat hinged with the clamping rod, a clamping space for placing the wood is surrounded between two adjacent clamping rods and the clamping column, a three-axis tool holder passing through the top of the chip trough body is provided on the back of the chip trough body, a plurality of cutting tools of the same number as the clamping space are transmission-connected at the bottom of the three-axis tool holder, a control cabinet electrically connected to the three-axis tool holder, the pneumatic telescopic rod and the sliding seat is fixedly connected to the chip trough body, and also comprises a control console, on which a computer electrically connected to the control cabinet is provided.

[0007] The utility model is further configured as follows: the groove walls on both sides of the chip trough body in the width direction are configured as inclined surfaces, a chip suction part connected to the chip trough body is fixedly connected in the chip trough body between the two inclined surfaces, and a plurality of beating parts that periodically beat the inclined surfaces are transmission-connected to the chip suction part.

[0008] The utility model is further configured as follows: the chip suction part includes a chip suction tube fixedly connected to the chip collecting trough body, the bottom of the chip suction tube is provided with symmetrically arranged chip suction grooves, the chip suction tube is provided with a plurality of covering parts which can slide back and forth vertically and are used to cover the chip suction grooves, and the flapping member is fixedly connected to the covering part.

[0009] The utility model is further configured as follows: a partition plate for partitioning the interior of the chip suction pipe is fixedly connected to the inside of the chip suction pipe between the two chip suction grooves, and both sides of the chip suction pipe are connected to dust collectors.

[0010] The utility model is further configured as follows: the covering part includes a magnetic elastic part, a rigid support part and a sliding rod which are arranged in sequence from bottom to top; the sliding rod is used for sliding connection with the chip suction tube; and the beating part is fixedly connected to the top of the sliding rod.

[0011] The utility model is further configured as follows: the bottom ends of the two inclined surfaces are connected and surrounded by a V-shaped dust collecting chamber with an opening facing the chip suction groove, and a material guide groove communicating with the V-shaped dust collecting chamber is surrounded between the chip suction pipe and the inclined surface.

[0012] The utility model is further configured as follows: a material guide plate located in the middle section of the length direction of the chip collecting trough body is fixedly connected therein, and a mounting hole for the chip suction pipe to penetrate therein is provided on the material guide plate.

[0013] In summary, the utility model has the following beneficial effects:

[0014] A chip suction part connected to the chip trough body is fixedly connected in the chip trough body between the two inclined surfaces. The chip suction part can generate a suction force, and the suction force generated by the chip suction part can suck out the wood chips collected in the chip trough body, thereby achieving stable discharge of the wood chips in the chip trough body, thereby ensuring that the processing process of the overall structure is more stable. The chip suction part is transmission-connected with a plurality of beating members that periodically beat the inclined surface. The beating members periodically beat the inclined surface, causing the inclined surface to vibrate slightly. With the help of the vibration on the inclined surface, the wood chips on the inclined surface can fall off better, and then the wood chips can be better approached to each other and collected together under the guidance of the inclined surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0016] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0017] Figure 3 The structure of the utility model is shown in FIG. Figure 2 ;

[0018] Figure 4 for Figure 3 The enlarged view of point B in the middle;

[0019] Figure 5 Cross-section of the chip collecting trough Figure 1 ;

[0020] Figure 6 for Figure 5 Enlarged view of point C in the middle;

[0021] Figure 7 for Figure 6 The enlarged view of point D in the middle;

[0022] Figure 8 Cross-section of the chip collecting trough Figure 2 ;

[0023] Fig. 9 for Figure 8 Enlarged view of point E in the middle.

[0024] In the figure: 1. chip chute body; 2. guide rail; 3. sliding seat; 4. clamping column; 5. pneumatic telescopic rod; 6. clamping rod; 7. hinged seat; 8. three-axis tool holder; 9. tool; 10. control cabinet; 11. control console; 12. computer; 13. inclined surface; 14. flapping piece; 15. chip suction pipe; 16. chip suction chute; 17. partition plate; 18. magnetic elastic part; 19. rigid support member; 20. sliding rod; 21. V-shaped dust collecting chamber; 22. material guide chute; 23. material guide plate; 24. mounting hole. DETAILED DESCRIPTION

[0025] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0026] The chip collecting wood mortise and tenon machine, such as Figure 1-Figure 4As shown, it includes a chip trough body 1 with a top opening. With the help of the chip trough body 1, the wood chips generated in the processing process can be stably collected, thereby reducing the influence of the wood chips on the processing process and processing accuracy. A plurality of guide rails 2 with the same length and distributed in an array are fixedly connected at the top notch of the chip trough body 1 by bolt locking. A plurality of sliding seats 3 sliding along the length direction are provided on the plurality of guide rails 2. The sliding seat 3 includes a cross bar and a pneumatic slide seat fixedly connected to both ends of the cross bar by bolt locking. The movement of the pneumatic slide seat drives the movement of the cross bar, thereby realizing stable adjustment of the position of the sliding seat 3, making the distance between each sliding seat 3 adjustable, thereby ensuring that the overall structure can adjust the position between the sliding seats 3 according to the different sizes of the processed wood, making the overall structure more versatile, and ensuring that the overall structure can achieve stable processing of wood of different sizes.

[0027] like Figure 1-Figure 4 As shown, the sliding seat 3 is fixedly connected with alternately arranged clamping columns 4 and pneumatic telescopic rods 5 by means of bolt locking. The clamping column 4 includes a rigid rod and a buffer tube sleeved on the rigid rod. The buffer tube is made of nylon and is provided with a positioning plane for fitting with the wood. The contact between the provided positioning plane and the wood can increase the contact area between the buffer tube as a whole and the wood, so that the supporting and limiting functions of the clamping column 4 for the wood as a whole are more stable, ensuring better processing quality of the wood. The top of the pneumatic telescopic rod 5 is hinged with a clamping rod 6 for pushing the wood against the clamping column 4. The top of the pneumatic telescopic rod 5 is fixedly connected with an articulated seat 7 hinged to the clamping rod 6 by means of bolt locking. A clamping hole for placing wood is provided between two adjacent clamping rods 6 and the clamping column 4. The clamping space is formed for the penetration of wood, so as to achieve the preliminary support and limiting effect on the wood. The driving end of the pneumatic telescopic rod 5 is connected with a connecting rod, and the other end of the connecting rod is hinged to the middle end of the clamping rod 6 in the length direction, and one end of the clamping rod 6 in the length direction is hinged to the hinge seat 7. The movement of the driving end of the pneumatic telescopic rod 5 drives the clamping rod 6 to move, so that the clamping rod 6 will rotate around the connection point with the hinge seat 7. When the driving end of the pneumatic telescopic rod 5 moves upward, it will drive the clamping rod 6 to relax the clamping effect on the wood, so that the wood can be taken out from the clamping space. When the driving end of the pneumatic telescopic rod 5 moves downward, it will drive the clamping rod 6 to push the wood and the clamping column 4 to press tightly, thereby achieving stable clamping and limiting effect on the wood.

[0028] like Figure 1-Figure 4As shown, the back of the chip chute body 1 is fixedly connected with a three-axis tool holder 8 that passes through the top of the chip chute body 1. The three-axis tool holder 8 has multiple degrees of freedom and flexibility to ensure that the hardware facilities of the overall structure can adapt to more types of processing procedures, further improving the versatility of the overall structure. The bottom of the three-axis tool holder 8 is transmission-connected with a number of tools 9 that are consistent with the number of clamping spaces. The number of tools 9 is set to four. Through the movement and drive of the three-axis tool holder 8, multiple tools 9 can realize the simultaneous processing of multiple woods, ensuring the overall processing quality and processing accuracy of the structure while effectively improving the overall processing efficiency of the structure. The chip chute body 1 is fixedly connected with the three-axis tool holder 8, the pneumatic telescopic rod 5 and the sliding seat 3. An electrically connected control cabinet 10 is provided with a PLC inside the control cabinet 10, and also includes a control console 11. The control console 11 is provided with a computer 12 electrically connected to the control cabinet 10. With the help of the computer 12, the processing procedures can be programmed and adjusted in real time, so that the processing accuracy of the overall structure is higher. The processing program is transmitted to the control cabinet 10 through the computer 12, and the corresponding control instructions are transmitted to the three-axis tool holder 8, the pneumatic telescopic rod 5 and the control cabinet 10 electrically connected to the sliding seat 3 through the control cabinet 10, so that the overall structure can be processed in sequence according to the corresponding changes of the operator, so that the overall structure can adapt to various and complex processing procedures, ensuring the versatility and processing accuracy of the overall structure.

[0029] like Figure 5-Figure 9 As shown, the groove walls on both sides of the width direction of the chip trough body 1 are arranged as inclined surfaces 13. This arrangement allows the wood chips that fall into the chip trough body 1 from the top opening of the chip trough body 1 to approach each other under the guidance of the inclined surface 13, so that the wood chips can be gathered together, thereby ensuring that the wood chips can be better discharged in the subsequent process, reducing the amount of wood chips left in the equipment body, and making the overall continuous processing process of the structure more stable.

[0030] like Figure 5-Figure 9 As shown, a chip suction portion connected to the chip trough body 1 is fixedly connected inside the chip trough body 1 between the two inclined surfaces 13. The chip suction portion can generate a suction force, and the suction force generated by the chip suction portion can suck out the wood chips collected in the chip trough body 1, thereby achieving stable discharge of the wood chips in the chip trough body 1, thereby ensuring that the processing process of the entire structure is more stable. The chip suction portion is transmission-connected to a plurality of beating members 14 that periodically beat the inclined surface 13. The beating members 14 periodically beat the inclined surface 13, so that the inclined surface 13 vibrates slightly. With the help of the vibration on the inclined surface 13, the wood chips on the inclined surface 13 can fall off better, and then the wood chips can be better approached to each other and collected together under the guidance of the inclined surface 13.

[0031] like Figure 5-Figure 9As shown, the chip suction portion includes a chip suction pipe 15 fixedly connected to the chip chute body 1, and the length of the chip suction pipe 15 is consistent with the length of the chip chute body 1. With the help of the chip suction pipe 15, the suction force of the chip suction portion as a whole can be applied to the chip chute body 1, thereby ensuring that the chip suction and chip removal functions of the chip suction portion as a whole are more stable. The bottom of the chip suction pipe 15 is provided with symmetrically arranged chip suction grooves 16, and the chip suction pipe 15 is connected to the chip chute body 1 through the chip suction grooves 16 provided therein. The suction force generated by the chip suction portion is transmitted to the chip suction grooves 16 through the chip suction pipe 15, and then the suction force generates a suction force on the wood chips in the chip chute body 1 through the chip suction grooves 16, so that the wood chips can stably enter the chip suction pipe 15 Inside, under the guidance of the chip suction pipe 15, the wood chips are stably guided and discharged. The chip suction pipe 15 is provided with a plurality of covering parts which can slide back and forth vertically and are used to cover the chip suction groove 16. The flapping piece 14 is fixedly connected to the covering parts. The covering parts are used to cover the chip suction groove 16 so that the chip suction groove 16 can be stably pressurized when the chip suction part is sucking, so that a greater suction force can be generated at the chip suction groove 16, so that the wood chips can be better sucked into the chip suction pipe 15. The movement of the covering parts can drive the flapping piece 14 to move back and forth, so that the flapping piece 14 can stably flap the inclined surface 13, so that the wood chips on the inclined surface 13 can better move down along the inclined surface 13.

[0032] like Figure 5-Figure 9 As shown, a partition plate 17 is fixedly connected inside the chip suction tube 15 located between the two chip suction grooves 16 to separate the inside thereof. The partitioning effect of the partition plate 17 allows the area inside the chip suction tube 15 to be stably separated. Dust collectors are connected to both sides of the chip suction tube 15 to generate a suction force. At the same time, with the help of the partition of the partition plate 17, the suction force of the two vacuum cleaners can be better applied to the chip suction tube 15, ensuring that the chip suction tube 15 can better achieve the suction and discharge of wood chips. The vacuum cleaner is started cyclically, and the covering part can be driven to move cyclically by the cyclic start of the vacuum cleaner, so that the covering part can cyclically cover the chip suction grooves 16 and drive the flapping member 14 to cyclically flap the inclined surface 13.

[0033] like Figure 5-Figure 9As shown, the cover portion includes a magnetic elastic member 18, a rigid support member 19 and a sliding rod 20 which are arranged in sequence from bottom to top. The sliding rod 20 and the rigid support member 19 are fixedly connected by welding, and the magnetic elastic member 18 and the rigid support member 19 are fixed by bonding with an adhesive. The structural strength of the rigid support member 19 is used to achieve stable support and limit the magnetic elastic member 18. The rigid support member 19 is arc-shaped as a whole and is made of stainless steel. The magnetic elastic member 18 is made of magnetic rubber material. The chip suction tube 15 is made of stainless steel. The sliding rod 20 is used to contact with the suction tube 15. The chip tube 15 is slidably connected, and the flapping piece 14 is fixedly connected to the top of the sliding rod 20 by welding. The sliding connection between the sliding rod 20 and the chip suction tube 15 realizes a stable sliding connection between the covering part as a whole and the chip suction tube 15. At the same time, the sliding connection between the sliding rod 20 and the chip suction tube 15 can lead the flapping piece 14 to slide stably. The mutual attraction between the magnetic elastic piece 18 and the chip suction tube 15 can enhance the tightness of the covering part covering the chip suction groove 16, and then when the vacuum cleaner is sucking, the suction force at the chip suction groove 16 can be further strengthened, ensuring that the chip suction function of the overall structure is more stable.

[0034] like Figure 5-Figure 9 As shown, the bottom ends of the two inclined surfaces 13 are connected and surrounded by a V-shaped dust collecting chamber 21 with an opening facing the chip suction groove 16. With the help of the V-shaped dust collecting chamber 21, the stable aggregation of wood chips can be better achieved, so that the wood chips can better face the opening of the chip suction groove 16, so that the suction force generated in the chip suction groove 16 can be better applied to the wood chips, so that the wood chips can be better sucked into the chip suction pipe 15, and a material guide groove 22 connected to the V-shaped dust collecting chamber 21 is surrounded between the chip suction pipe 15 and the inclined surface 13. With the help of the formed material guide groove 22, the wood chips can better pass through the chip suction pipe 15 and enter the V-shaped dust collecting chamber 21.

[0035] like Figure 5-Figure 9 As shown, a guide plate 23 located in the middle section of its length direction is fixedly connected to the chip trough body 1 by welding. With the help of the set guide plate 23, the falling wood chips can be guided and guided, so that the wood chips can better enter the V-shaped dust collecting chamber 21, so that the chip suction and chip removal functions of the overall structure are more stable. The guide plate 23 is provided with a mounting hole 24 for the chip suction tube 15 to penetrate. With the help of the set mounting hole 24, the position of the chip suction tube 15 can be stably limited, ensuring that the position of the chip suction tube 15 and its state are more stable.

[0036] like Figure 5-Figure 9As shown, the wood chips fall into the chip collecting trough body 1 under the action of their own gravity, and the wood chips falling into the chip collecting trough body 1 fall onto the inclined surface 13 and the guide plate 23. Under the guidance of the guide plate 23 and the inclined surface 13, the wood chips enter the V-shaped dust collecting chamber 21 with the help of the guide groove 22. The vacuum cleaner is started periodically, and the suction force generated by the vacuum cleaner is transmitted to the chip suction groove 16 through the chip suction pipe 15. When the suction force is greater than the overall gravity of the cover part and the magnetic force between the cover part and the chip suction pipe 15, The cover part will slide upward as a whole, and the suction force will act from the material guide groove 22 to the V-shaped dust collecting chamber 21 and suck the wood chips into the chip suction tube 15. At this time, the sliding rod 20 will slide upward and drive the flapping piece 14 to slide upward. When the suction force of the vacuum cleaner disappears, under the action of the gravity of the cover part and the flapping piece 14 itself, the flapping piece 14 will fall back and hit the inclined surface 13, so that the wood chips on the inclined surface 13 can better fall into the V-shaped dust collecting chamber 21, so that the chip collection function of the whole structure is better.

[0037] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A chip collecting wood mortise and tenon machine, characterized in that: The invention comprises a chip collecting trough body (1) with an opening at the top, wherein a plurality of guide rails (2) having the same length as the chip collecting trough body (1) and arranged in an array are fixedly connected at the top notch of the chip collecting trough body (1), a plurality of sliding seats (3) sliding along the length direction of the guide rails (2), the sliding seats (3) being fixedly connected with clamping columns (4) and pneumatic telescopic rods (5) arranged alternately, the top of the pneumatic telescopic rod (5) being hinged with a clamping rod (6) for pushing wood against the clamping column (4), the top of the pneumatic telescopic rod (5) being fixedly connected with an articulated seat (7) articulated with the clamping rod (6), and adjacent A clamping space for placing wood is provided between the two clamping rods (6) and the clamping column (4); a three-axis tool holder (8) is provided on the back of the chip trough body (1) and extends to the top of the chip trough body (1); a plurality of cutting tools (9) whose number is the same as the number of the clamping spaces are connected to the bottom of the three-axis tool holder (8) in a transmission manner; a control cabinet (10) electrically connected to the three-axis tool holder (8), the pneumatic telescopic rod (5) and the sliding seat (3) is fixedly connected to the chip trough body (1); and a control console (11) is provided on the control console (11) and a computer (12) electrically connected to the control cabinet (10).

2. The chip collecting wood mortise and tenon machine according to claim 1, characterized in that: The groove walls on both sides of the width direction of the chip trough body (1) are both arranged as inclined surfaces (13); a chip suction part in communication with the chip trough body (1) is fixedly connected inside the chip trough body (1) between the two inclined surfaces (13); and a plurality of beating members (14) are drivingly connected to the chip suction part for periodically beating the inclined surfaces (13).

3. The chip collecting wood mortise and tenon machine according to claim 2, characterized in that: The chip suction portion comprises a chip suction pipe (15) fixedly connected to the chip collecting trough body (1), the bottom of the chip suction pipe (15) is fixedly connected to a symmetrically arranged chip suction groove (16), the chip suction pipe (15) is provided with a plurality of covering portions which can slide back and forth vertically and are used to cover the chip suction groove (16), and the flapping member (14) is fixedly connected to the covering portions.

4. The chip collecting wood mortise and tenon machine according to claim 3, characterized in that: A partition plate (17) is fixedly connected inside the chip suction pipe (15) located between the two chip suction grooves (16) to divide the interior of the chip suction pipe into two independent ends, and both sides of the chip suction pipe (15) are connected to a dust collector.

5. The chip collecting wood mortise and tenon machine according to claim 4, characterized in that: The covering part comprises a magnetic elastic member (18), a rigid support member (19) and a sliding rod (20) which are arranged in sequence from bottom to top. The sliding rod (20) is used for being slidably connected to the chip suction pipe (15), and the beating member (14) is fixedly connected to the top of the sliding rod (20).

6. The chip collecting wood mortise and tenon machine according to claim 5, characterized in that: The bottom ends of the two inclined surfaces (13) are connected and surround a V-shaped dust collecting chamber (21) whose opening faces the dust suction groove (16); a material guide groove (22) communicating with the V-shaped dust collecting chamber (21) is surrounded between the dust suction pipe (15) and the inclined surface (13).

7. The chip collecting wood mortise and tenon machine according to claim 6, characterized in that: A material guide plate (23) located in the middle section in the length direction is fixedly connected to the chip collecting trough body (1), and a mounting hole (24) for the chip suction pipe (15) to penetrate is provided on the material guide plate (23).