Reagent prepared liquid storage tank with high safety

By designing a reagent solution storage tank with a breathing port and a mixer, the problems of low safety and pressure balance of the existing solution storage tanks are solved, and high-quality preparation and safety improvement of reagents are achieved.

CN222373505UActive Publication Date: 2025-01-21重庆博生特生物技术有限公司
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Patent Information

Application Number
CN202421145384.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-21
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing liquid dispensing storage tanks are relatively safe during the reagent preparation process and cannot effectively balance the pressure problems caused by the reduction of solution volume during the liquid dispensing process.

Method used

A reagent liquid preparation storage tank including an inlet, a breathing port, an explosion-proof sight light, a spreader, a manhole, a mixer, a liquid level gauge and an outlet was designed. The preliminary mixing was composed of spray balls from multiple inlets. The feeding device is equipped with a breathing port to balance the pressure in the tank, and the mixer and heater are used to achieve uniform mixing and heating of the reagents.

Benefits of technology

By adding manholes and breathing ports, the pressure problem caused by the reduction in solution volume during the preparation process is balanced, the safety of the entire device is improved, and high-quality preparation of reagents is achieved through precise control and heating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reagent liquid preparation storage tank with high safety. The reagent liquid preparation storage tank comprises a tank body, a feed port, a breathing port, an anti-explosion visual lamp, a lifting appliance, a manhole, a stirrer, a liquid level meter port, a discharge port and a liquid level meter, each feeding port is provided with a flow valve and a flow meter, materials can be accurately controlled, a primary mixing device composed of spraying balls of the multiple feeding ports can conduct primary mixing on liquid, and the problem of uneven mixing is solved; the explosion-proof view lamp is connected with the tank body through a flange structure, so that the safety of the explosion-proof view lamp is high; the manhole is of a flange type, so that liquid in the prepared liquid storage tank can be prevented from leaking; the motor of the stirrer is externally arranged and the stirring blades are inclined, so that the working efficiency of the prepared liquid storage tank is improved, and the externally arranged motor is lower in maintenance cost and better in heat dissipation capability, so that the stirrer can work for a long time; a liquid level meter is arranged for reading; the relay controls the on-off of the current of the heater according to the instruction of the controller, and the power is cut off in time when the reagent prepared liquid in the tank body reaches the preset temperature, so that the safety of the prepared liquid storage tank is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical institution liquid medicine preparation and preparation production, in particular to a reagent liquid preparation storage tank with high safety. Background Art

[0002] Liquid storage tanks, also known as preparation tanks and blending tanks, are mixing and stirring containers for mixing one or more materials according to process ratios. They are mainly used in the dairy, chemical, food, beverage, pharmaceutical, and medical industries, and are most widely used in pharmaceuticals. In some biotechnology fields, it is often necessary to prepare the reagents used. Reagent preparation is generally carried out in liquid storage tanks. At present, some companies directly use large barrels for mixing and preparation. This method is too simple, affects product quality, and has low safety performance. Therefore, a technical solution should be provided to solve the above problems. Utility Model Content

[0003] The utility model aims to provide a reagent liquid preparation storage tank with high safety, and solves the technical problem of safety of the existing liquid preparation storage tank through structural designs such as breathing ports and manholes.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A highly safe reagent liquid storage tank, characterized in that it includes a tank body, a feed inlet, a breathing port, an explosion-proof sight light, a hanger, a manhole, a mixer, a liquid level gauge port, a discharge port, and a liquid level gauge; a plurality of feed inlets are arranged at the center of the top of the tank body, the feed inlet is provided with a flow valve and a flow meter, the flow valve and the flow meter are electrically connected to a controller, the bottom of the feed inlet is a clamp-attached spray ball structure, and the spray balls of the plurality of feed inlets constitute a preliminary mixing device; a breathing port is arranged at the top of the tank body, an explosion-proof sight light is arranged at the top of the tank body, and a hanger is arranged at the top of the tank body; a manhole is arranged next to the feed inlet, and a mixer is symmetrically arranged at the manhole corresponding to the feed inlet, the mixer includes a stirring device, a mounting device and a motor, the stirring device is arranged in the tank body, the motor is fixedly arranged on the outer shell of the tank body through the mounting device, the power output end of the motor faces the inside of the tank body, and the stirring device and the motor are detachably connected through the mounting device; the liquid level gauge is connected to the tank body through the liquid level gauge port left on the side of the tank body, a discharge port is arranged at the center of the bottom of the tank body, and a valve is arranged at the discharge port, and a plurality of heaters are arranged circumferentially inside the tank body.

[0006] Furthermore, the bottom of the tank body is a round bucket structure with an angle of 150°.

[0007] Furthermore, the stirring device comprises a stirring shaft and a plurality of stirring blades, wherein a group of two stirring blades are symmetrically tilted and fixedly connected to the stirring shaft.

[0008] Furthermore, the stirring device and the motor are detachably connected via a mounting device.

[0009] Furthermore, a thermocouple is provided at the bottom of the stirring shaft, and the heater and the thermocouple are both connected to the controller.

[0010] Furthermore, a relay is connected between the heater and the controller, and an analog-to-digital converter is connected between the thermocouple and the controller.

[0011] Furthermore, the angle between the breathing port and the mixer is 60°, and the explosion-proof sight light and the breathing port are symmetrical about the feed port.

[0012] Furthermore, the slings include a first sling, a second sling, a third sling and a fourth sling, which are sequentially arranged circumferentially at the junction of the top and the side of the tank body.

[0013] Furthermore, the breathing port is a card-clipped respirator structure.

[0014] Furthermore, the explosion-proof sight light is connected to the tank flange, and the manhole is flange-type.

[0015] Compared with the prior art, the beneficial effect of the utility model is that a manhole and a breathing port are added to balance the pressure problem caused by the reduction of the solution volume in the liquid preparation storage tank during the filtering and canning process after the preparation of the liquid medicine is completed. Therefore, setting a breathing port to supplement gas from outside the tank can balance the pressure in the tank, thereby improving the safety of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a side cross-sectional schematic diagram of the highly safe reagent liquid preparation storage tank described in the utility model;

[0018] Figure 2 It is a schematic diagram of a top view of a reagent liquid storage tank with high safety described in the utility model;

[0019] Figure 3 The utility model is a schematic diagram of a stirrer for a reagent liquid storage tank with high safety.

[0020] Description of reference numerals:

[0021] 1. Tank body; 2. Feed inlet; 21. Flow valve; 22. Flow meter; 23. Spray ball; 3. Breathing port; 4. Explosion-proof sight light; 5. Lifting fixture; 51. First lifting fixture; 52. Second lifting fixture; 53. Third lifting fixture; 54. Fourth lifting fixture; 6. Manhole; 7. Mixer; 71. Stirring device; 711. Stirring shaft; 712. Stirring blade; 72. Mounting device; 73. Motor; 8. Liquid level gauge; 9. Liquid level gauge port; 10. Discharge port; 101. Valve; 11. Heater; 12. Thermocouple. DETAILED DESCRIPTION

[0022] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] like Figures 1 to 3As shown, this embodiment provides a highly safe reagent liquid storage tank, including a tank body 1, a feed port 2, a breathing port 3, an explosion-proof sight light 4, a hanger 5, a manhole 6, a mixer 7, a liquid level meter port 9, a discharge port 10, and a liquid level meter 8; a plurality of feed ports 2 are arranged at the center of the top of the tank body 1, the feed port 2 is provided with a flow valve 21 and a flow meter 22, the flow valve 21 and the flow meter 22 are electrically connected to the controller, the bottom of the feed port 2 is a clamp-attached spray ball 23 structure, and the spray balls 23 of the plurality of feed ports 2 constitute a preliminary mixing device; a breathing port 3 is arranged at the top of the tank body 1, an explosion-proof sight light 4 is arranged at the top of the tank body 1, and a hanger 5 is arranged at the top of the tank body 1; A manhole 6 is arranged next to the feed inlet 2, and a mixer 7 is symmetrically arranged on the manhole 6 corresponding to the feed inlet 2. The mixer 7 includes a stirring device 71, a mounting device 72 and a motor 73. The stirring device 71 is arranged in the tank body 1, and the motor 73 is fixedly arranged on the outer shell of the tank body 1 through the mounting device 72. The power output end of the motor 73 faces the inside of the tank body 1, and the stirring device 71 and the motor 73 are detachably connected through the mounting device 72; the liquid level meter 8 is connected to the tank body 1 through the liquid level meter port 9 left on the side of the tank body 1, and a discharge port 10 is arranged at the bottom center of the tank body 1, and the discharge port 10 is provided with a valve 101. A plurality of heaters 11 are arranged circumferentially inside the tank body 1.

[0026] The utility model obtains a highly safe reagent liquid storage tank, comprising a tank body 1, a feed inlet 2, a breathing port 3, an explosion-proof sight lamp 4, a hanger 5, a manhole 6, a mixer 7, a liquid level meter 8, a liquid level meter port 9, and a discharge port 10; the feed inlet 2, the breathing port 3 and the discharge port 10 are an integrated structure with the tank body, a flow valve 21 and a flow meter 22 of the feed inlet 2 are electrically connected to a controller to achieve accurate control of the material, the bottom of the feed inlet 2 is a clamp-attached spray ball 23 structure, the spray ball 23 has a relatively wide and dispersed working range, and can continuously spray liquid from the small holes of the spray ball 23, a preliminary mixing device composed of the spray balls 23 of a plurality of feed inlets 2 can perform preliminary mixing of the liquid, reduce the problem of uneven mixing, and can also clean the inner wall of the tank body 1, thereby improving the cleaning effect of the tank body 1; the connection between the explosion-proof sight lamp 4 and the tank body 1 is a flange structure, so that the explosion-proof The explosion-proof lamp has good reliability, high safety and long service life; the hoist 5 is arranged at the four corners of the tank body 1, so that the tank body 1 can be hoisted; the manhole 6 is flange-type, has the characteristics of good sealing, and can prevent liquid leakage in the liquid preparation storage tank; the motor 73 of the mixer 7 is external and the stirring blade 712 is inclined, which improves the working efficiency of the liquid preparation storage tank, and the external motor 73 is easier to repair and replace, and will not cause damage to other components of the liquid preparation storage tank, with lower maintenance costs and better heat dissipation capacity, so that the liquid preparation storage tank can work for a long time; a liquid level gauge 8 is arranged on the side of the liquid preparation storage tank for user convenience to read; at the same time, the relay is used to control the current on and off of the heater 11 according to the instructions of the controller, and the power is cut off in time when the reagent preparation in the tank body 1 reaches the preset temperature, which ensures the accuracy of the preparation, and various settings improve the safety of the liquid preparation storage tank.

[0027] like Figure 1 As shown, the bottom of the tank body 1 of this embodiment is a round bucket structure with an angle of 150°.

[0028] The utility model reduces the dead corners of materials through the above design, and the residual liquid medicine can flow along the inner wall of the round bucket at the bottom of the tank body 1 to the discharge port 10, thereby reducing waste and improving the outflow rate of the liquid medicine.

[0029] like Figure 1 As shown, the stirring device 71 includes a stirring shaft 711 and a plurality of stirring blades 712 . The stirring blades 712 are symmetrically and obliquely fixedly connected to the stirring shaft 711 in a group of two.

[0030] Through the above design, the inclined stirring blades 712 of the utility model can fully mix various materials and reduce the generation of centrifugal torque and the reflux flow rate, thereby reducing the energy consumption of the liquid storage tank, thereby achieving the purpose of saving resources.

[0031] like Figure 1 As shown, in this embodiment, the stirring device 71 and the motor 73 are detachably connected via the mounting device 72 .

[0032] The utility model makes it easy to repair and replace the stirring device 71 through the above design, thereby increasing the service life of the liquid preparation storage tank.

[0033] like Figure 3 As shown, in this embodiment, a thermocouple 12 is provided at the bottom of the stirring shaft 711, and the heater 11 and the thermocouple 12 are both connected to the controller.

[0034] Through the above design, the utility model uses the thermocouple 12 to collect the temperature of the reagent liquid in the tank body 1 and transmit the temperature data to the controller. The controller compares the temperature signal with the set temperature threshold and issues instructions to the heater, thereby heating or stopping the heating of the reagent liquid.

[0035] like Figure 1 As shown, in this embodiment, a relay is connected between the heater 11 and the controller, and an analog-to-digital converter is connected between the thermocouple 12 and the controller.

[0036] Through the above design, the utility model converts the voltage analog signal generated by the thermocouple 12 into a voltage digital signal that is easy for the controller to compare and analyze. The relay is used to control the current on and off of the heater according to the instructions of the controller, which can ensure the accuracy of heating or stopping the heating of the reagent liquid in the tank body 1.

[0037] like Figure 2 As shown, the angle between the breathing port 3 and the mixer 7 is 60°, and the explosion-proof sight light 4 and the breathing port 3 are symmetrical about the feed port 2.

[0038] like Figure 2 As shown, the sling 5 of this embodiment includes a first sling 51, a second sling 52, a third sling 53 and a fourth sling 54, which are sequentially arranged circumferentially at the junction of the top and the side of the tank body 1.

[0039] Through the above design, the utility model has four hangers 5 respectively located at four places where the top and the side of the tank body 1 meet, forming a stable structure, thereby ensuring the safety of the liquid distribution storage tank.

[0040] like Figure 1 As shown, the breathing port 3 of this embodiment is a clip-on respirator structure.

[0041] Through the above design, the utility model provides a respirator at the breathing port 3 so that the gas in the tank body 1 is normally discharged, and can also effectively prevent microorganisms and solid particles in the air outside the tank from entering the tank body 1, thereby ensuring the cleanliness of the air entering the tank body 1 and improving the safety of the entire liquid storage tank.

[0042] like Figure 1 and Figure 2 As shown, in this embodiment, the explosion-proof sight light 4 is flange-connected to the tank body 1, and the manhole 6 is flange-type.

[0043] The utility model can avoid accidents caused by sudden overpressure or vacuum in the tank body 1 due to unexpected reasons, thereby damaging the tank body 1, and has the advantages of safe fire prevention, compact structure, good sealing performance, safety and reliability, etc., which further improves the safety of the entire liquid storage tank.

[0044] Specific implementation process: When using the utility model, firstly, the utility model is powered on, and the flow valve 22 of the feed port 2 is opened through the controller, and multiple reagents enter the tank body 1 from the feed port 2. The flow meter 21 of the feed port 2 measures the reagents. After the multiple reagents reach the preset reagent ratio, the controller sends a command to control the flow valve 22 to close, and the multiple reagents flow through the spray ball 23 through different feed ports 2 and are dispersed and sprayed from the small holes on the spray ball 23 to complete the preliminary mixing of the reagents. The liquid level gauge 8 on the side of the tank body 1 helps the user to read the height of the reagent liquid level in the tank body 1. After reaching the appropriate height, the motor 73 is started, and the movement of the power output end of the motor 73 is used to drive the stirring shaft 711 to move, and then drive the stirring blade 712 to stir the reagents, so as to achieve further mixing of the multiple reagents. If the required liquid needs to be heated, the controller sends a liquid level meter 8 provided on the inner periphery of the tank body 1 to the inner periphery of the tank body 1. Multiple heaters 11 issue heating instructions to heat the reagents. The thermocouple 12 arranged at the bottom of the stirring shaft 711 detects the reagent temperature in real time and sends temperature data to the controller through an analog-to-digital converter. The controller compares the temperature data with the preset temperature data. When the reagent temperature reaches the preset temperature, the controller issues an instruction to control the relay between the controller and the heater 11 to cut off the power and stop heating the reagent. During the mixing process, excess gas may be generated, causing the pressure in the tank body 1 to increase, thereby affecting the airtightness of the tank body 1 and increasing the danger of the tank body 1. The breathing port 3 can discharge the gas in the tank body 1. After the reagent mixing is completed, the container for containing the reagent can be connected to the discharge port 10, and the valve 101 of the discharge port 10 can be opened to release the configured reagent. The user can open the manhole 6 to check the inside of the tank body 1, and the explosion-proof test lamp 4 provides lighting for the user.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A highly safe reagent liquid storage tank, characterized in that: The invention comprises a tank body (1), a feed inlet (2), a breathing port (3), an explosion-proof sight light (4), a sling (5), a manhole (6), a mixer (7), a liquid level meter port (9), a discharge port (10), and a liquid level meter (8); a plurality of feed inlets (2) are arranged at the center of the top of the tank body (1); the feed inlets (2) are provided with a flow valve (21) and a flow meter (22); the flow valve (21) and the flow meter (22) are electrically connected to a controller; the bottom of the feed inlet (2) is a structure of a clamp-attached spray ball (23); the spray balls (23) of the plurality of feed inlets (2) form a preliminary mixing device; a breathing port (3) is arranged at the top of the tank body (1); an explosion-proof sight light (4) is arranged at the top of the tank body (1); a sling (5) is arranged at the top of the tank body (1); a manhole (6) is arranged next to the feed inlet (2); 6), a stirrer (7) is symmetrically arranged on the manhole (6) with respect to the feed inlet (2), the stirrer (7) comprising a stirring device (71), a mounting device (72) and a motor (73), the stirring device (71) is arranged in the tank body (1), the motor (73) is fixedly arranged on the outer shell of the tank body (1) through the mounting device (72), the power output end of the motor (73) faces the inside of the tank body (1), and the power output end of the motor (73) is detachably connected to the stirring device (71); the liquid level meter (8) is connected to the tank body (1) through a liquid level meter port (9) left on the side of the tank body (1), a discharge port (10) is arranged at the center of the bottom of the tank body (1), and a valve (101) is arranged at the discharge port (10); a plurality of heaters (11) are arranged circumferentially inside the tank body (1).

2. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The bottom of the tank body (1) is a round bucket structure with an angle of 150°.

3. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The stirring device (71) comprises a stirring shaft (711) and a plurality of stirring blades (712). The stirring blades (712) are symmetrically tilted and fixedly connected to the stirring shaft (711) in a group of two.

4. The highly safe reagent liquid storage tank according to claim 3, characterized in that: The stirring device (71) and the motor (73) are detachably connected via a mounting device (72).

5. The highly safe reagent liquid storage tank according to claim 3, characterized in that: The invention also includes a thermocouple (12) provided at the bottom of the stirring shaft (711), and the heater (11) and the thermocouple (12) are both connected to the controller.

6. The highly safe reagent liquid storage tank according to claim 1, characterized in that: A relay is connected between the heater (11) and the controller, and an analog-to-digital converter is connected between the thermocouple (12) and the controller.

7. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The angle between the breathing port (3) and the stirrer (7) is 60 degrees, and the explosion-proof sight light (4) and the breathing port (3) are symmetrical with respect to the feed port (2).

8. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The slings (5) include a first sling (51), a second sling (52), a third sling (53) and a fourth sling (54), which are sequentially arranged circumferentially at the junction of the top and the side of the tank body (1).

9. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The breathing port (3) is a structure for clamping and attaching a respirator.

10. The highly safe reagent liquid storage tank according to claim 1, characterized in that: The explosion-proof sight light (4) is connected to the tank body (1) by a flange, and the manhole (6) is a flange type.