Quick-release workshop for nomadic regeneration composite keel production line

By designing the quick-disassembly factory building of the nomadic recycled composite keel production line, using socket structure and bolt reinforcement method, the problem of time waste and high cost during the transportation, assembly and debugging of the production line equipment is solved, and rapid assembly and efficient transportation are achieved.

CN222375651UActive Publication Date: 2025-01-21CHINA CONSTR EIGHT ENG DIV CORP LTD
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Patent Information

Application Number
CN202420231008.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-01-21
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

There are problems such as wasted time, high costs and heavy equipment during the equipment transportation, assembly and commissioning of the regenerated composite keel production line, resulting in inefficient construction.

Method used

A quick-detachable factory building for the nomadic recycled composite keel production line is designed, using base, top cover, columns, side enclosure wall panels, end enclosure wall panels, end door leaves, enclosure wall panel legs and enclosure wall panel legs. The diagonal bracing components are reinforced with socket structures and bolts to achieve quick assembly and disassembly.

Benefits of technology

This solution reduces the time for individual movement and adjustment of equipment, simplifies the construction process, increases the speed of installation and disassembly, reduces the loading space through large-package transportation, and improves transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of regenerated composite keels, in particular to a nomadic regenerated composite keel production line quick-release workshop which is arranged on a building engineering construction site and comprises a base, a top cover, stand columns, side face upturning enclosure wallboards, end face upturning enclosure wallboards, end face door leaves, enclosure wallboard supporting legs and enclosure wallboard supporting leg inclined supporting components. The length of the base can be adjusted according to the length of an equipment group, and the base is fixedly connected with equipment to form a module, so that the equipment is prevented from being moved independently during assembly and disassembly, and the assembly and disassembly debugging time is shortened; all connecting joints are of socket and spigot joint structures, only main joints are reinforced through bolts, construction is easy, convenient and rapid, and the mounting and dismounting speed can be increased; during dismounting, the base with attached equipment is stacked on the top cover, the limiting corners are arranged at the four corners of the top of the top cover, sliding can be avoided, other accessories can be transported in large bags, the loading space is reduced, and the transportation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of regenerated composite keels, in particular to a nomadic regenerated composite keel production line quick-disassembly plant. Background Art

[0002] As the country puts forward the "dual carbon" goal, the construction industry, as a major carbon emitter, faces huge challenges and opportunities in energy conservation and carbon reduction. The traditional construction process consumes a large amount of formwork. Most of the formwork cannot be circulated after use and can only be treated as waste materials. Later, it is basically used as fuel, which causes a lot of pollution and is not conducive to energy conservation and environmental protection. In order to make better use of waste formwork, recycled composite keels have emerged. It is a new type of wood material with waste formwork as the inner core and fiber-reinforced resin-based prepreg wrapped on the outside. It can replace traditional wood. It has the advantages of high strength, corrosion resistance, good flatness, green and environmental protection, etc., which can effectively reduce the waste of wood on construction sites. However, there are several problems in the promotion process:

[0003] 1) The recycled composite keel production and processing plant is generally far away from the construction site. It takes long distances to recycle the waste formwork from the site and then transport the finished products to the site, which generates a lot of transportation costs and is not conducive to product promotion;

[0004] 2) Processing and production at the construction site requires the construction of temporary workshops and site hardening, which is costly;

[0005] 3) The lengths of recycled composite keel production equipment vary. If they are simply placed in a container, some equipment on the entire production line will span two containers. This means that the equipment needs to be moved before each transportation and then adjusted after arriving at the destination, wasting a lot of time. In addition, the equipment is heavy and requires more manpower.

[0006] In view of this, it is very necessary to find a nomadic regenerative composite keel production line quick-disassembly plant and method that is easy to transport, assemble and turn around. Utility Model Content

[0007] The purpose of the utility model is to provide a nomadic regeneration composite keel production line quick-disassembly plant to solve the problems raised in the above-mentioned background technology.

[0008] The technical solution of the utility model is a nomadic regenerated composite keel production line quick-disassembly plant, which is set up at the construction site of the building project and consists of a base, a top cover, columns, side upturned enclosure wall panels, end upturned enclosure wall panels, end door panels, enclosure wall panel legs and enclosure wall panel leg diagonal bracing components.

[0009] In some embodiments, the base is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, with a patterned steel plate as the upper surface, and base corner pieces are provided at the four corners. The base corner pieces are square steel pipes perpendicular to the ground, and have lifting holes on the side. The inner diameter of the holes is slightly larger than the outer diameter of the column, and the column can be inserted into it. The width of the base is uniform, and the length is customized according to the length of the equipment group thereon. The supporting feet of the equipment are fixed to the base by bolts to form an integral module. The corresponding positions on the edge of the base are provided with enclosure wall panel locking buckles, which are round steel pipes welded to the base steel plate.

[0010] In some embodiments, the roof is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, and the roof is made of color steel corrugated board. The four corners are provided with roof corners, which are square steel pipes perpendicular to the ground. The upper part is welded and blocked with steel plates. The upper outer side is provided with a limit angle code made of angle steel, and the side is provided with a hoisting hole, the inner diameter of which is slightly larger than the outer diameter of the column, and the column can be inserted into it; the width and length of the roof are consistent with the corresponding base, and one base corresponds to one roof; the edge of the roof is provided with a female hanging ring of the enclosure wall panel, which is a round steel pipe welded to the bottom of the main beam of the roof. The column is made of square steel pipe, and limit rings are provided at both ends to maintain the internal clearance distance and support the roof. The end door leaf hinge shaft seat is provided on the upper and lower sides of one side of the column.

[0011] In some embodiments, the side upturned enclosure wall panels and the end upturned enclosure wall panels are made of square steel pipe frames and color steel corrugated sheets, the top edge is provided with an enclosure wall panel male hanging ring, the bottom edge is provided with an enclosure wall panel leg female limiting ring, and a square steel pipe frame is provided aligned with the center of the enclosure wall panel leg female limiting ring, and there are enclosure wall panel leg diagonal brace fixing holes on it. The enclosure wall panel legs are made of square steel pipes, the top of which is welded with an enclosure wall panel leg male limiting ring, and the enclosure wall panel leg diagonal brace fixing holes are provided at a certain distance from the top, and the bottom is welded with a steel plate base, and the base has 4 fixing holes; the enclosure wall panel leg diagonal brace is made of steel pipes, and U-shaped brackets perpendicular to each other are welded at both ends, and the U-shaped brackets are respectively provided with fixing holes.

[0012] In some embodiments, the end door leaf is made of a square steel tube frame and a color steel corrugated plate, and an end door leaf hinge is provided on the side and a door leaf locking ring is provided in the middle of the outer side.

[0013] The utility model provides a nomadic regeneration composite keel production line quick disassembly workshop through improvement, which has the following improvements and advantages compared with the prior art:

[0014] The length of the base of the utility model can be adjusted according to the length of the equipment group, and it is fixedly connected with the equipment to form a module, which avoids the need to move the equipment separately during installation and disassembly, and is conducive to reducing the installation and debugging time; all connection nodes of the utility model are socket-type structures, and only bolts are used for reinforcement at the main nodes, so the construction is simple and fast, which is conducive to improving the installation and disassembly speed; when the utility model is dismantled, the base of the attached equipment is stacked on the top cover, and the four corners of the top cover have limited angles to avoid sliding, and the remaining accessories can be transported in large packages, which reduces the loading space and improves the transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the structure of the utility model.

[0017] Figure 2 This is a schematic diagram (1) of the assembly of the utility model.

[0018] Figure 3 This is a schematic diagram (2) of the assembly of the utility model.

[0019] Figure 4 This is a schematic diagram (3) of the assembly of the utility model.

[0020] Figure 5 This is a packaging diagram.

[0021] Description of reference numerals:

[0022] 1. Base; 2. Top cover; 3. Column; 4. Side upturned enclosure wall panel; 5. End upturned enclosure wall panel; 6. End door leaf; 7. Enclosure wall panel support leg; 8. Enclosure wall panel support leg diagonal brace; 9. Limit angle code; 10. Base angle fitting; 11. Top cover angle fitting; 12. Limit ring; 13. End door leaf hinge shaft seat; 14. Enclosure wall panel female hanging ring; 15. Enclosure wall panel locking buckle; 16. Enclosure wall panel male hanging ring; 17. Enclosure wall panel support leg female limiting ring; 18. Enclosure wall panel support leg male limiting ring; 19. Bearing pin; 20. End door leaf hinge. DETAILED DESCRIPTION

[0023] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model improves a nomadic regenerated composite keel production line quick-disassembly plant provided herein, which is set up at a construction site of a building project and consists of a base 1, a top cover 2, columns 3, side upturned enclosure wall panels 4, end upturned enclosure wall panels 5, end door panels 6, enclosure wall panel legs 7 and enclosure wall panel leg diagonal braces 8.

[0025] Furthermore, the base 1 is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, with a patterned steel plate as the upper surface. Base corner pieces 10 are provided at the four corners. The base corner pieces 10 are square steel pipes perpendicular to the ground, and a lifting hole is provided on the side. The inner diameter thereof is slightly larger than the outer diameter of the column 3, and the column 3 can be inserted therein. The width of the base 1 is uniform, and the length is customized according to the length of the equipment group thereon. The supporting feet of the equipment are fixed to the base 1 by bolts to form an integral module; corresponding positions on the edge of the base 1 are provided with enclosure wall panel locking buckles 15, which are round steel pipes welded to the steel plate of the base 1.

[0026] Furthermore, the top cover 2 is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, and the roof is made of color steel corrugated board. Top cover corner pieces 11 are provided at the four corners. The top cover corner pieces 11 are square steel pipes perpendicular to the ground. The upper part is welded and sealed with steel plates. A limiting angle code 9 made of angle steel is provided on the outer side of the upper part. A lifting hole is provided on the side, and its inner diameter is slightly larger than the outer diameter of the column 3, and the column 3 can be inserted therein. The width and length of the top cover 2 are consistent with the corresponding base 1. One base 1 corresponds to one top cover 2. A wall panel mother hanging ring 14 is provided on the edge of the top cover 2, which is a round steel pipe welded to the bottom of the main beam of the top cover 2. The column 3 is made of square steel pipe, and limiting rings 12 are provided at both ends to maintain the internal clearance distance and support the top cover 2. End door hinge shaft seats 13 are provided on the upper and lower sides of one side of the column 3.

[0027] Furthermore, the side upturned enclosure wall panels 4 and the end upturned enclosure wall panels 5 are both made of square steel tube frames and color steel corrugated plates, the top edge is provided with an enclosure wall panel male hanging ring 16, the bottom edge is provided with an enclosure wall panel support leg female limiting ring 17, and a square steel tube frame is arranged aligned with the center of the enclosure wall panel support leg female limiting ring 17, on which there are enclosure wall panel support leg diagonal brace 8 fixing holes, the enclosure wall panel support leg 7 is made of square steel tubes, and a enclosure wall panel support leg male limiting ring 18 is welded on the top, and an enclosure wall panel support leg diagonal brace 8 fixing hole is provided at a certain distance from the top, and a steel plate base 1 is welded on the bottom, and the base 1 has 4 fixing holes, the enclosure wall panel support leg diagonal brace 8 is made of steel tubes, and mutually perpendicular U-shaped brackets are welded at both ends, and the U-shaped brackets are respectively provided with fixing holes.

[0028] Furthermore, the end door leaf 6 is made of a square steel tube frame and a color steel corrugated plate, and an end door leaf hinge 20 is provided on the side, and a door leaf locking ring 21 is provided in the middle of the outer side.

[0029] Working principle: The installation steps for the quick-disassembly workshop are as follows:

[0030] Step 1: hook the wire rope hooks to the four lifting holes of the base 1 respectively, use the lifting machinery to lift the entire equipment group module to the designated position, and arrange the corresponding equipment group modules in order according to the production line position.

[0031] Step 2, insert the columns 3 into the base corner pieces 10 one by one, and on the side with the end door leaf 6, the end door leaf hinge shaft seat 13 on the column should be set outward, and the end door leaf hinge shaft seats 13 at other positions should be set in a direction that does not affect the closing of the side flip-up enclosure wall panel 4 and the end flip-up enclosure wall panel 5.

[0032] Step three, hook the wire rope hooks into the four lifting holes of the top cover 2 respectively, use the lifting machinery to lift the entire equipment group module to the top of the corresponding base 1, then align the upper part of the column 3 with the top cover angle piece 11, and then slowly lower the height to complete the top cover installation, and finally use bolts to fix the base angle piece 10, the top cover angle piece 11 and the column 2 respectively.

[0033] Step 4: Place the male hanging ring 16 of the enclosure wall panel into the female hanging ring 14 of the enclosure wall panel, and insert the bearing pin 19 into the male hanging ring 16 of the enclosure wall panel and put it into the hole of the female hanging ring 14 of the enclosure wall panel to complete the installation of the side-turned enclosure wall panel 4 and the end-turned enclosure wall panel 5; then insert the male limiting ring 18 of the enclosure wall panel leg 7 at the top of the enclosure wall panel leg into the female limiting ring 17 of the enclosure wall panel leg, and insert the bearing pin 19 into the male limiting ring 18 of the enclosure wall panel leg After all the enclosure wall panel legs 7 of each side-turned enclosure wall panel 4 are installed, push them outward with force until the enclosure wall panel legs 7 are perpendicular to the ground, then align the two ends of the enclosure wall panel leg diagonal braces 8 with the mounting holes on the enclosure wall panel legs 7 and the side-turned enclosure wall panel 4 frame respectively, and then fix them with bolts, finally use expansion bolts to firmly fix the base of the enclosure wall panel legs 7 to the ground.

[0034] Step five, align the end door leaf hinge 20 of the end door leaf 6 and insert it into the end door leaf hinge shaft seat 13 of the column 3, and the side top cover enclosure wallboard female opening hanging ring 14 can be used as a limit for the end door leaf 6.

[0035] Step six, after the daily shutdown, the enclosure wall panel legs 7 can be quickly removed, and then the side-folded enclosure wall panel 4 can be lowered, and the enclosure wall panel leg female limit ring 17 on it can be aligned with the enclosure wall panel locking buckle 15 on the base 1. Insert the bearing pin 19 into the corresponding hole to block it from the inside, and close and lock the end door leaf 6 to complete the closure of the production line.

[0036] The steps for dismantling and packaging are as follows:

[0037] Step 1: Remove the enclosure wall panel legs 7, enclosure wall panel leg braces 8, side upturned enclosure wall panels 4, end upturned enclosure wall panels 5, and end door panels 6 in sequence and place them neatly according to type.

[0038] Step 2, remove the fixing bolts of the base 1, top cover 2 and column 3, use a lifting machine to remove the top cover 2 and place it on the ground, then remove the column 3 and stack them neatly, then use a lifting machine to lift the base 1 equipment group module and place it on the top of the top cover 1, and finally use a lifting machine to hook the top cover lifting hole to lift the top cover 2 and the base 1 together for loading. The technical means disclosed in the scheme of the utility model are not limited to the technical means disclosed in the above technical means, but also include technical schemes composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.

Claims

1. A nomadic regenerated composite keel production line quick disassembly plant, characterized by: The invention is arranged at a construction site of a building project, and is composed of a base (1), a top cover (2), a column (3), a side upturned enclosure wall panel (4), an end upturned enclosure wall panel (5), an end door leaf (6), an enclosure wall panel support leg (7), and an enclosure wall panel support leg diagonal brace (8). The base (1) is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, and a patterned steel plate is used as the upper surface. Base angle pieces (10) are arranged at four corners. The base angle pieces (10) are square steel pipes vertical to the ground, and a hoisting hole is arranged on the side. The inner diameter of the hole is slightly larger than the outer diameter of the column (3), and the column (3) can be inserted into the hole. The width of the base (1) is uniform, and the length is customized according to the length of the equipment group thereon. The supporting feet of the equipment are fixed to the base (1) by bolts to form an integral module. The corresponding positions of the edge of the base (1) are respectively provided with enclosure wall panel locking buckles (15), which are round steel pipes welded to the steel plate of the base (1).

2. According to claim 1, a nomadic regeneration composite keel production line quick disassembly plant is characterized in that: The top cover (2) is welded by a rectangular steel pipe main beam and a C-shaped steel secondary beam, and a color steel corrugated plate is used as a roof. Top cover corner pieces (11) are provided at the four corners. The top cover corner pieces (11) are square steel pipes vertical to the ground. The upper part is welded and sealed with steel plates. A limit angle code (9) made of angle steel is provided on the outer side of the upper part. A lifting hole is provided on the side. The inner diameter of the hole is slightly larger than the outer diameter of the column (3). The column (3) can be inserted into the hole. The width and length of the top cover (2) are consistent with the corresponding base (1). One base (1) corresponds to one top cover (2). The edge of the top cover (2) is provided with a wall panel mother mouth hanging ring (14). The ring is a round steel pipe welded to the bottom of the main beam of the top cover (2). The column (3) is made of a square steel pipe. Limit rings (12) are provided at both ends to maintain the internal clearance and support the top cover (2). The upper and lower sides of one side of the column (3) are respectively provided with end door leaf hinge shaft seats (13).

3. According to claim 1, a nomadic regeneration composite keel production line quick disassembly plant is characterized in that: The side upturned enclosure wall panels (4) and the end upturned enclosure wall panels (5) are both made of square steel pipe frames and color steel corrugated plates, the top edge is provided with an enclosure wall panel male hanging ring (16), the bottom edge is provided with an enclosure wall panel support leg female limiting ring (17), and a square steel pipe frame is arranged in alignment with the center of the enclosure wall panel support leg female limiting ring (17), and there is a enclosure wall panel support leg diagonal brace (8) fixing hole on it, the enclosure wall panel support leg (7) is made of square steel pipe, the top of which is welded with an enclosure wall panel support leg male limiting ring (18), and a enclosure wall panel support leg diagonal brace (8) fixing hole is provided at a certain distance from the top, and a steel plate base (1) is welded at the bottom, and the base (1) has 4 fixing holes, and the enclosure wall panel support leg diagonal brace (8) is made of steel pipe, and U-shaped brackets are welded at both ends and perpendicular to each other, and the U-shaped brackets are respectively provided with fixing holes.

4. The nomadic regeneration composite keel production line quick disassembly plant according to claim 1 is characterized in that: The end door leaf (6) is made of a square steel tube frame and a color steel corrugated plate, and is provided with an end door leaf hinge (20) on the side and a door leaf locking ring (21) in the middle of the outer side.