Displacement sensor calibration device
By arranging a threaded rod on the mounting plate of the displacement sensor calibration device, the sensor position is allowed to be adjusted, which solves the problem that the existing device cannot adjust the sensor position and improves detection accuracy and testing efficiency.
Patent Information
- Application Number
- CN202421029328.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing displacement sensor calibration device cannot adjust the sensor position, resulting in low testing efficiency and insufficient accuracy.
A displacement sensor calibration device is designed. By setting a threaded rod on the mounting plate, the user can adjust the height and horizontal direction of the displacement sensor to achieve rough and precise adjustment of the sensor position.
It improves the detection accuracy and testing efficiency of the displacement sensor, expands the device's application range for a variety of sensors, and enhances the detection accuracy.
Smart Images

Figure CN222379047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calibration devices, and in particular to a displacement sensor calibration device. Background Technology
[0002] A displacement sensor calibration device is a tool used to inspect and calibrate displacement sensors. Its main purpose is to determine the accuracy and precision of the displacement sensor, ensuring an accurate relationship between the sensor output value and the actual physical displacement. A displacement sensor is a sensor used to measure the position or change in position of an object. It converts the object's displacement into a corresponding electrical signal or digital data to provide accurate information about the object's position or change in position.
[0003] However, the position of the sensor on some displacement sensor calibration devices cannot be adjusted. This makes it impossible to adjust the sensor with a certain positional offset during the test, which reduces the ease of use of the displacement sensor calibration device, thereby reducing the testing efficiency of the displacement sensor calibration device and the accuracy of the device in detecting displacement sensors.
[0004] Therefore, those skilled in the art have provided a displacement sensor calibration device to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a displacement sensor calibration device. Compared to some existing displacement sensor calibration devices, this device features a mounting plate. When the displacement sensor is placed on the mounting plate, the user can adjust the height detected by the sensor by rotating the fourth threaded rod, and then adjust the sensor horizontally by rotating the third threaded rod, thus performing an initial coarse adjustment of the sensor's position. Further, by rotating the third and fourth threaded rods during the first test, a more precise adjustment is made to the displacement sensor, enabling it to accurately detect the standard block. This allows the device to perform more accurate displacement sensor testing and improves the efficiency of the device's displacement sensor testing.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a displacement sensor calibration device, comprising a worktable and a standard block. A second support plate is fixedly connected to the rear end of the upper surface of the worktable. Two fixing bolts are threaded into the four corners of the upper surface of the second support plate. A second fixing block is fixedly connected to the middle of one side of the upper surface of the second support plate. A third threaded rod is threaded into the middle of the outer wall of the second fixing block. A second turntable is fixedly connected to the side of the outer wall of the third threaded rod away from the second support plate. A support block is rotatably connected to the side of the outer wall of the third threaded rod close to the second support plate. A second limiting block is fixedly connected to the front and rear ends of the lower part of the outer wall of the support block. A second limiting bolt is threaded into the middle of the upper surface of the second limiting block. A limiting rod is fixedly connected to the front and rear ends of the upper surface of the support block. A fourth threaded rod is rotatably connected to the middle of the upper surface of the support block. A third turntable is fixedly connected to the upper end of the outer wall of the fourth threaded rod. A mounting plate is threaded into the middle of the outer wall of the fourth threaded rod. Multiple mounting grooves are formed in the middle of the upper surface of the mounting plate.
[0007] Compared with existing displacement sensor calibration devices, this displacement sensor calibration device has a first support plate on the slider, allowing the user to replace the standard block by rotating the second threaded rod. This enables the device to test various displacement sensors, thus expanding its applicability. Furthermore, the first limiting block on the clamping plate reduces the possibility of accidental displacement of the standard block during testing, further improving the accuracy of the device's detection.
[0008] Furthermore, a sliding groove is provided in the middle of the upper surface of the worktable, and sliding rods are fixedly connected to both sides of the inner wall of the front end of the sliding groove, and a slider is engaged with the front end of the outer wall of the sliding rod.
[0009] The above technical solution enables the slider to move along the slide bar within the slide groove, carrying the first support plate.
[0010] Furthermore, a first support plate is fixedly connected to the upper surface of the slider, and the four corners of the upper surface of the first support plate are threaded with first fixing bolts;
[0011] The above technical solution enables the first support plate to be fixed to the slider by the first fixing bolt.
[0012] Furthermore, a first fixing block is fixedly connected to both the front end and the rear end of the upper surface of the first support plate, a second threaded rod is threadedly fitted to the middle of the outer wall of the first fixing block, and a first turntable is fixedly connected to the rear end of the outer wall of the second threaded rod.
[0013] The above technical solution enables the user to move the clamping plate by rotating the second threaded rod set on the first fixed block via the first turntable.
[0014] Furthermore, a clamping plate is rotatably connected to the front end of the outer wall of the second threaded rod, and a first limiting block is fixedly connected to both sides of the lower part of the outer wall of the rear end of the clamping plate. A first limiting bolt is threaded in the middle of the upper surface of the first limiting block.
[0015] The above technical solution enables users to limit and fix the position of the first limiting block by rotating the first limiting bolt, thereby limiting and fixing the position of the clamping plate.
[0016] Furthermore, a control console is fixedly connected to the middle of one side of the outer wall of the workbench, and control buttons and a display screen are fixedly connected to the outer wall of the control console on the side away from the workbench.
[0017] The above technical solution enables users to operate the device via control buttons and a display screen on the console.
[0018] Furthermore, each of the four corners of the upper surface of the workbench is fixedly connected with a support leg, and a placement plate is fixedly connected to the middle of the outer wall of the support leg;
[0019] The above technical solution enables users to place the testing tools on the placement plate.
[0020] Furthermore, a drive block is fixedly connected to the front end of the upper surface of the workbench, a cavity is opened at the center of the drive block, a servo motor is fixedly connected to the center of the bottom surface of the cavity, and a first threaded rod is fixedly connected to the output end of the servo motor.
[0021] The above technical solution enables the drive block to drive the first threaded rod via a servo motor, thereby allowing the slider to move on the first threaded rod.
[0022] This utility model has the following beneficial effects:
[0023] 1. This utility model proposes a displacement sensor calibration device. Compared with some existing displacement sensor calibration devices, this device is equipped with a mounting plate. When the displacement sensor is placed on the mounting plate, the user can adjust the height detected by the displacement sensor by rotating the fourth threaded rod, and then adjust the horizontal direction of the displacement sensor by rotating the third threaded rod, thus making an initial rough adjustment of the displacement sensor's position. Further, by rotating the third and fourth threaded rods during the first test, a more precise adjustment of the displacement sensor can be made, enabling the displacement sensor to accurately detect the standard block. This allows the device to more accurately detect the displacement sensor and improves the efficiency of displacement sensor testing.
[0024] 2. The displacement sensor calibration device proposed in this utility model, compared with some existing displacement sensor calibration devices, has a first support plate on the slider. The user can replace the standard block by rotating the second threaded rod, thereby enabling the device to test various displacement sensors and improving its applicability. In addition, the first limiting block set on the clamping plate can reduce the possibility of the standard block accidentally shifting during the test, further improving the accuracy of the device's detection. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of a displacement sensor calibration device proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the slide structure of a displacement sensor calibration device proposed in this utility model;
[0027] Figure 3 This is a schematic diagram of the slider structure of a displacement sensor calibration device proposed in this utility model;
[0028] Figure 4 This is a schematic diagram of the first support plate structure of a displacement sensor calibration device proposed in this utility model;
[0029] Figure 5 This is a schematic diagram of the second support plate structure of a displacement sensor calibration device proposed in this utility model;
[0030] Figure 6 This is a schematic diagram of the drive block structure of a displacement sensor calibration device proposed in this utility model.
[0031] Legend:
[0032] 1. Workbench; 2. Support leg; 3. Placement plate; 4. Drive block; 5. Chamber; 6. Servo motor; 7. First threaded rod; 8. Control console; 9. Control button; 10. Display screen; 11. Slide groove; 12. Slide rod; 13. Slider; 14. Mounting plate; 15. Mounting slot; 16. Limiting rod; 17. First support plate; 18. First fixing bolt; 19. First fixing block; 20. Second threaded rod; 21. First turntable; 22. Clamping plate; 23. First limiting block; 24. First limiting bolt; 25. Standard block; 26. Second support plate; 27. Second fixing bolt; 28. Second fixing block; 29. Third threaded rod; 30. Second turntable; 31. Second limiting block; 32. Second limiting bolt; 33. Support block; 34. Fourth threaded rod; 35. Third turntable. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figure 1-6This utility model provides an embodiment of a displacement sensor calibration device, including a workbench 1 and a standard block 25. A groove 11 is formed in the middle of the upper surface of the workbench 1. Slide rods 12 are fixedly connected to both sides of the inner wall of the front end of the groove 11. A slider 13 is engaged with the front end of the outer wall of the slide rod 12, allowing the slider 13 to move along the slide rod 12 within the groove 11, carrying a first support plate 17. The upper surface of the slider 13 is fixedly connected to the first support plate 17, and four corners of the upper surface of the first support plate 17 are threaded with first fixing bolts 18, allowing the first support plate 17 to be fixed to the slider 13 by the first fixing bolts 18. A second support plate 26 is fixedly connected to the rear end of the upper surface of the workbench 1. Four corners of the upper surface of the second support plate 26 are threaded with second fixing bolts 27. A second fixing block 28 is fixedly connected to the middle of the side. A third threaded rod 29 is threadedly fitted to the middle of the outer wall of the second fixing block 28. A second turntable 30 is fixedly connected to the side of the outer wall of the third threaded rod 29 away from the second support plate 26. A support block 33 is rotatably connected to the side of the outer wall of the third threaded rod 29 close to the second support plate 26. A second limiting block 31 is fixedly connected to the front and rear ends of the lower part of the outer wall of the support block 33. A second limiting bolt 32 is threadedly fitted to the middle of the upper surface of the second limiting block 31. A limiting rod 16 is fixedly connected to the front and rear ends of the upper surface of the support block 33. A fourth threaded rod 34 is rotatably connected to the middle of the upper surface of the support block 33. A third turntable 35 is fixedly connected to the upper end of the outer wall of the fourth threaded rod 34. A mounting plate 14 is threadedly fitted to the middle of the outer wall of the fourth threaded rod 34. Multiple mounting grooves 15 are opened in the middle of the upper surface of the mounting plate 14.
[0035] Compared to existing displacement sensor calibration devices, this displacement sensor calibration device is equipped with a mounting plate 14. When the displacement sensor is placed on the mounting plate 14, the user can adjust the height detected by the displacement sensor by rotating the fourth threaded rod 34, and then adjust the horizontal direction of the displacement sensor by rotating the third threaded rod 29, thus making an initial rough adjustment of the displacement sensor's position. Then, by rotating the third threaded rod 29 and the fourth threaded rod 34 during the first test, a more precise adjustment of the displacement sensor can be made, enabling the displacement sensor to detect the standard block 25 more accurately. This allows the device to detect the displacement sensor more accurately and improves the efficiency of the device in testing the displacement sensor.
[0036] First fixing blocks 19 are fixedly connected to the front and rear ends of the upper surface of the first support plate 17. A second threaded rod 20 is threaded onto the middle of the outer wall of the first fixing block 19. A first turntable 21 is fixedly connected to the rear end of the outer wall of the second threaded rod 20, allowing the user to rotate the second threaded rod 20 on the first fixing block 19 via the first turntable 21, thus moving the clamping plate 22. The clamping plate 22 is rotatably connected to the front end of the outer wall of the second threaded rod 20. First limiting blocks 23 are fixedly connected to both sides of the lower part of the rear outer wall of the clamping plate 22. A first limiting bolt 24 is threaded onto the middle of the upper surface of the first limiting block 23, allowing the user to limit and fix the position of the first limiting block 23 by rotating the first limiting bolt 24, thereby limiting and fixing the position of the clamping plate 22. The middle of the outer wall of one side of the worktable 1... A control console 8 is fixedly connected to the workbench 1. Control buttons 9 and a display screen 10 are fixedly connected to the outer wall of the control console 8 on the side away from the workbench 1, so that the user can operate the device through the control buttons 9 and the display screen 10 on the control console 8. Support legs 2 are fixedly connected to the four corners of the upper surface of the workbench 1. A placement plate 3 is fixedly connected to the middle of the outer wall of the support legs 2, so that the user can place the testing tools on the placement plate 3. A drive block 4 is fixedly connected to the front end of the upper surface of the workbench 1. A chamber 5 is opened in the center of the drive block 4. A servo motor 6 is fixedly connected to the center of the bottom surface of the chamber 5. A first threaded rod 7 is fixedly connected to the output end of the servo motor 6, so that the drive block 4 can drive the first threaded rod 7 through the servo motor 6, thereby allowing the slider 13 to move on the first threaded rod 7.
[0037] Working principle: When the device is needed, the user first places the appropriate standard block 25 on the first support plate 17 according to the requirements of the displacement sensor. The position of the standard block 25 is limited and fixed by rotating the second threaded rod 20. Then, the position of the standard block 25 is further limited and fixed by rotating the first limiting bolt 24. The displacement sensor is then placed on the mounting plate 14 through the mounting slot 15. The height detected by the displacement sensor is adjusted by rotating the fourth threaded rod 34. The horizontal direction of the displacement sensor is adjusted by rotating the third threaded rod 29, thus making the first rough adjustment of the position of the displacement sensor. During the first test, the displacement sensor is adjusted more precisely by rotating the third threaded rod 29 and the fourth threaded rod 34, so that the displacement sensor can detect the standard block 25 more accurately. Finally, the device is started through the control console 8 for normal testing.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A displacement sensor calibration device, comprising a workbench (1) and a standard block (25), characterized in that: A second support plate (26) is fixedly connected to the rear end of the upper surface of the workbench (1); four corners of the upper surface of the second support plate (26) are threadedly engaged with second fixing bolts (27); a second fixing block (28) is fixedly connected to the middle of one side of the upper surface of the second support plate (26); a third threaded rod (29) is threadedly engaged with the middle of the outer wall of the second fixing block (28); and a second turntable (30) is fixedly connected to the outer wall of the third threaded rod (29) on a side away from the second support plate (26); A support block (33) is rotatably connected to a side of the outer wall of the third threaded rod (29) close to the second support plate (26); the front end and the rear end of the lower part of the outer wall of the support block (33) are fixedly connected to the second limit block (31); the middle part of the upper surface of the second limit block (31) is threadedly engaged with a second limit bolt (32); the front end and the rear end of the upper surface of the support block (33) are fixedly connected to the limit rod (16); the middle part of the upper surface of the support block (33) is rotatably connected to a fourth threaded rod (34); the upper end of the outer wall of the fourth threaded rod (34) is fixedly connected to a third rotating disk (35); the middle part of the outer wall of the fourth threaded rod (34) is threadedly engaged with a mounting plate (14); and a plurality of mounting grooves (15) are provided in the middle part of the upper surface of the mounting plate (14).
2. A displacement sensor calibration device according to claim 1, characterized in that: A slide groove (11) is provided in the middle of the upper surface of the workbench (1), and slide rods (12) are fixedly connected to both sides of the inner wall at the front end of the slide groove (11), and a slider (13) is snap-fitted to the front end of the outer wall of the slide rod (12).
3. A displacement sensor calibration device according to claim 2, characterized in that: The upper surface of the sliding block (13) is fixedly connected to a first support plate (17), and the four corners of the upper surface of the first support plate (17) are all threadedly fitted with first fixing bolts (18).
4. A displacement sensor calibration device according to claim 3, characterized in that: The front end and the rear end of the middle portion of the upper surface of the first support plate (17) are both fixedly connected to a first fixing block (19), a second threaded rod (20) is threadedly engaged in the middle portion of the outer wall of the first fixing block (19), and a first rotating disk (21) is fixedly connected to the rear end of the outer wall of the second threaded rod (20).
5. A displacement sensor calibration device according to claim 4, characterized in that: The front end of the outer wall of the second threaded rod (20) is rotatably connected to a clamping plate (22), and both sides of the lower part of the rear end outer wall of the clamping plate (22) are fixedly connected to first limit blocks (23), and the middle part of the upper surface of the first limit block (23) is threadedly matched with a first limit bolt (24).
6. A displacement sensor calibration device according to claim 1, characterized in that: A control console (8) is fixedly connected to the middle of an outer wall on one side of the workbench (1), and a control button (9) and a display screen (10) are respectively fixedly connected to an outer wall of the control console (8) on a side away from the workbench (1).
7. A displacement sensor calibration device according to claim 1, characterized in that: The four corners of the upper surface of the workbench (1) are all fixedly connected to supporting legs (2), and the middle part of the outer wall of the supporting legs (2) is fixedly connected to a placement plate (3).
8. The displacement sensor calibration device according to claim 1, characterized in that: A driving block (4) is fixedly connected to the front end of the upper surface of the workbench (1); a chamber (5) is provided at the center of the interior of the driving block (4); a servo motor (6) is fixedly connected to the center of the inner bottom surface of the chamber (5); and a first threaded rod (7) is fixedly connected to the output end of the servo motor (6).