High-power super capacitor with full-tab ox horn type structure
By adopting the all-pole horn structure design in the supercapacitor, the problem of low efficiency of existing supercapacitors in high-power charging and discharging is solved, and an efficient, safe and low-cost supercapacitor component is realized.
Patent Information
- Application Number
- CN202420804698.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing supercapacitors are less efficient in high-power charging and discharging activities, making it difficult to meet the needs of low-cost and high-efficiency use.
It adopts a high-power supercapacitor design with a full-lug horn structure, including a shell, a winding core and a lug structure. Through the combination of an aluminum shell, a roll-up opening and a roller groove, firm sealing and assembly are achieved, and the charging and discharging power is improved.
It achieves the high quality, high safety and long service life of supercapacitors, improves the overall charge and discharge power, adapts to most processes and equipment, reduces costs, and meets the needs of high-power charge and discharge.
Smart Images

Figure CN222380437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of supercapacitors, and in particular to a high-power supercapacitor with a full-pole ear horn structure. Background Art
[0002] Supercapacitor is a new type of energy storage device between traditional capacitors and rechargeable batteries, also known as double-layer capacitors, which store energy through a double charge layer formed by positive and negative electrodes and ions in the electrolyte;
[0003] Supercapacitor is a new type of high-tech energy storage device. It has the characteristics of high power density, long cycle life, fast charge and discharge, and strong temperature characteristics. Its capacity can reach hundreds to thousands of farads. Compared with traditional capacitors, it has larger capacity, specific energy or power density, wider operating temperature range and extremely long service life; compared with batteries, it has higher specific power and is pollution-free to the environment.
[0004] However, due to the influence of materials and structures, existing supercapacitors are difficult to fully exert high-power charging and discharging activities, making it difficult for supercapacitors to meet usage requirements. Therefore, the overall structure of the supercapacitor needs to be changed to meet the requirements of low-cost and high-efficiency usage. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a high-power supercapacitor with a full-ear horn structure.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-power supercapacitor with a full-ear horn structure, including a supercapacitor body, the capacitor body including a shell, a winding core arranged inside the shell and a pole ear structure connected to the upper end of the winding core, the shell including an aluminum shell, a mounting hole opened at the lower end of the aluminum shell, a rolling mouth arranged at the upper end of the aluminum shell and a roller groove arranged on the outer side of the upper end of the aluminum shell.
[0007] Preferably, the winding core includes a winding core body arranged inside the shell, a negative electrode tab and a positive electrode tab installed at the upper and lower ends of the winding core body, a collector sheet attached to the upper end of the negative electrode tab, rivet points arranged on both sides of the upper end of the collector sheet, and a positive electrode column installed at the lower end of the positive electrode tab.
[0008] Preferably, the tab structure includes an insulating cover plate, negative electrode pins arranged on both sides of an upper end of the insulating cover plate, and foil guide strips arranged on both sides of a lower end of the insulating cover plate.
[0009] Preferably, the upper end of the aluminum shell is arranged in an unclosed opening shape, and the aluminum shell is connected to the winding core through a mounting hole opened at the bottom.
[0010] Preferably, the roll-up opening is bent and rolled inwardly, and the rolled inner side of the roll-up opening is clamped with the left and right sides of the pole lug structure.
[0011] Preferably, the negative electrode tab and the positive electrode tab are both in the form of aluminum foil, and the bottom of the positive electrode tab is welded to the lower end of the inside of the aluminum shell.
[0012] Preferably, the rivet points are symmetrically arranged along the upper end of the collector sheet, and the rivet points on both sides are riveted correspondingly to the lower end of the tab structure.
[0013] Preferably, the negative electrode pins and the foil guide strips are connected in a corresponding combination, and the negative electrode pins and the foil guide strips are combined to form a full-ear horn structure.
[0014] Beneficial effects of the utility model:
[0015] Advantage 1: The utility model provides a shell, and with the cooperation of the rolled opening provided at the upper end of the aluminum shell, a firm sealing fit can be achieved, thereby ensuring the firmness of the supercapacitor main body assembly state.
[0016] Advantage 2: The utility model can form a stable charging and discharging state by setting up a winding core body, namely the winding core body, the negative electrode ear, the positive electrode ear, the collector sheet and the positive electrode column, and has the effects of high quality, high safety and long service life.
[0017] Advantage 3: The utility model improves the overall charging and discharging power by setting up a pole ear structure, that is, the negative electrode pin and the foil guide strip can be combined along the upper and lower ends of the insulating cover to form a full pole ear horn structure, which is suitable for most processes and equipment, has high versatility, and achieves the advantages of low-cost improvement and high-power charging and discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the shell of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the winding core of the utility model;
[0021] Figure 4 It is a schematic diagram of the internal structure of the pole ear structure of the utility model.
[0022] Among them: supercapacitor body-1, shell-11, aluminum shell-111, mounting hole-112, rolling mouth-113, roller groove-114, winding core-12, winding core body-121, negative electrode tab-122, positive electrode tab-123, collector sheet-124, rivet point-125, positive electrode column-126, tab structure-13, insulating cover-131, negative electrode pin-132, foil guide strip-133. DETAILED DESCRIPTION
[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0024] See also Figure 1-2 The utility model provides a high-power supercapacitor with a full-ear horn structure, including a supercapacitor main body 1, the capacitor main body 1 includes a shell 11 for achieving protection cooperation, a winding core 12 built into the shell 11 for electricity storage and power generation cooperation, and a pole ear structure 13 connected to the upper end of the winding core 12 and connected to the shell 11, thereby forming a high-power power generation structure for efficient power supply cooperation, the shell 11 includes an aluminum shell 111 for efficient combined protection cooperation, a mounting hole 112 correspondingly opened at the lower end of the aluminum shell 111 for positioning docking cooperation, a roll-up mouth 113 opened at the upper end of the aluminum shell 111 for firm combined docking cooperation, and a roller groove 114 recessed inwardly arranged on the outer side of the upper end of the aluminum shell 111, thereby, the roller groove 114 is matched with the external bracket to achieve stable combined docking.
[0025] Among them, the upper end of the aluminum shell 111 is set in an unclosed opening shape, and the aluminum shell 111 is connected to the winding core 12 through the installation hole 112 opened at the bottom, ensuring that the aluminum shell 111 achieves efficient combined protection and convenient assembly; the rolling mouth 113 is bent and rolled inward, and the inner side of the rolling mouth 113 is clamped with the left and right sides of the pole ear structure 13, ensuring that the rolling mouth 113 cooperates with the rolling inward buckle effect, which can ensure the firmness of the overall combination and docking of the pole ear structure 13.
[0026] See also Figure 3 The winding core 12 in this embodiment includes a winding core body 121 vertically built into the shell 11 for power storage and power generation, a negative pole ear 122 and a positive pole ear 123 installed at the upper and lower ends of the winding core body 121, so as to ensure the accuracy and stability of subsequent positive and negative electrode docking, a circular collector sheet 124 attached to the upper end of the negative pole ear 122, so as to cooperate with the collector sheet 124 to achieve efficient conversion and output of electron flow, a rivet point 125 installed on both sides of the upper end of the collector sheet 124 for riveting and combination, and a positive pole column 126 installed at the lower end of the positive pole ear 123, and the positive pole column 126 is welded to the outer side of the lower end of the aluminum shell 111.
[0027] Specifically, the negative electrode tab 122 and the positive electrode tab 123 are both in the state of aluminum foil, and the bottom of the positive electrode tab 123 is welded to the lower end of the inside of the aluminum shell 111, ensuring that the winding core body 121 cooperates with the positive electrode tab 123 to be welded to the aluminum shell 111 to achieve a firm combined connection; the rivet points 125 are symmetrically arranged along the upper end of the collector sheet 124, and the rivet points 125 on both sides are riveted correspondingly to the lower end of the tab structure 13, ensuring that the tab structure 13 cooperates with the rivet points 125 on both sides to achieve a firm docking activity.
[0028] See also Figure 4 The ear structure 13 in this embodiment includes an insulating cover plate 131 for blocking voltage, and the outer side of the insulating cover plate 131 is correspondingly inserted into the inner side of the roll-up opening 113, thereby performing a firm butt-jointed insulation match, and the negative electrode pins 132 are symmetrically installed on both sides of the upper end of the insulating cover plate 131, and the negative electrode pins 132 on both sides are installed in an inclined state, thereby forming a bull horn state, and the foil guide strips 133 are symmetrically installed on both sides of the lower end of the insulating cover plate 131, and the foil guide strips 133 on both sides are arranged in opposite states, and the bottoms of the foil guide strips 133 on both sides are riveted to the rivet points 125 set on both sides of the upper end of the collector sheet 124, thereby stably connecting with the negative electrode ear 122 for efficient conductive matching.
[0029] Further explanation, the negative electrode pin 132 and the foil guide strip 133 are connected in corresponding combination, and the negative electrode pin 132 and the foil guide strip 133 are combined to form a full-pole ear horn structure state, so as to cooperate with the formed full-pole ear horn structure state to carry out high-power power generation and improve the power usage of the supercapacitor main body 1.
[0030] Here’s how it works:
[0031] When the high-power supercapacitor with a full-ear horn structure is to be used, it is necessary to assemble it in advance. First, the two negative electrode pins 132 and the foil guide strip 133 provided inside the ear structure 13 are respectively provided at the upper and lower ends of the insulating cover plate 131, and the upper and lower negative electrode pins 132 and the foil guide strip 133 are connected to each other. In this way, the two negative electrode pins 132 and the foil guide strip 133 can be arranged along the outer side of the insulating cover plate 131 to form a full-ear horn structure state;
[0032] After completing the assembly of the tab structure 13, the lower ends of the foil strips 133 on both sides need to be riveted to the rivet points 125 provided on both sides of the upper end of the collector sheet 124 inside the winding core 12, so as to achieve the docking of the foil strips 133 and the negative pole tab 122 provided at the upper end of the winding core body 121, and ensure the subsequent high-power conductive coordination, thereby completing the combined docking of the winding core 12 and the tab structure 13;
[0033] Next, the winding core body 121 can be placed as a whole inside the aluminum shell 111, and the positive pole column 126 provided at the middle of the lower end of the positive pole ear 123 can make the positive pole column 126 and the mounting hole 112 opened at the lower end of the aluminum shell 111 be accurately connected in advance, and correspondingly welded to complete the firm combination of the winding core 12 and the shell 11. At this time, the insulating cover plate 131 will be located at the unclosed opening at the upper end of the aluminum shell 111, so that the upper end of the aluminum shell 111 will be rolled and reinforced by an external rolling device, so that the aluminum shell 111 can be firmly assembled. The upper end of the aluminum shell 111 is rolled inwardly to form a roll opening 113, so that the roll opening 113 can wrap the outer side of the insulating cover plate 131 to perform the clamping and fixing of the insulating cover plate 131, so that the entire pole ear structure 13 is in a stable installation state. Finally, a roller groove 114 is formed on the outer side of the upper end of the extruded aluminum shell 111 to stably combine and dock with the external bracket, so that multiple supercapacitor bodies 1 can be stably stacked and placed. In this way, the assembly of the high-power supercapacitor with a full-pole ear horn structure can be completed;
[0034] The negative electrode pin 132 and the foil guide strip 133 in the full-ear horn structure can assist in improving the charging or power generation power when the winding core body 121 cooperates with the negative electrode ear 122, the positive electrode ear 123 and the collector sheet 124 to perform charging or discharging activities, thereby efficiently meeting the charging and discharging requirements;
[0035] At the same time, the high-power supercapacitor with a full-ear horn structure has simple structure and materials, and the supercapacitor structure formed can meet the needs of most processes and equipment, and has high efficiency and versatility, thereby achieving low-cost and high-efficiency improvement and significantly improving the advantages of supercapacitor charging and discharging effects.
[0036] The utility model provides a high-power supercapacitor with a full-pole-ear horn structure, which can achieve a firm sealing fit by setting a shell 11, with the cooperation of a roll-up opening 113 set at the upper end of an aluminum shell 111, to ensure that the supercapacitor main body 1 is firmly assembled, and a winding core main body 121 is set, namely, the winding core main body 121, the negative pole ear 122, the positive pole ear 123, the collector sheet 124 and the positive pole column 126, which can form a stable charging and discharging state, with high quality, high safety and long service life effects, and a pole ear structure 13 is set, namely, a negative pole pin 132 and a foil guide strip 133 can be combined along the upper and lower ends of an insulating cover plate 131 to form a full-pole-ear horn structure, to improve the overall charging and discharging power, adapt to most processes and equipment, have high versatility, and achieve the advantages of low-cost improvement and high-power charging and discharging.
[0037] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-power supercapacitor with a full-ear horn structure, characterized in that: The invention comprises a supercapacitor body (1), wherein the capacitor body (1) comprises a shell (11), a winding core (12) arranged inside the shell (11), and a pole ear structure (13) connected to the upper end of the winding core (12); the shell (11) comprises an aluminum shell (111), a mounting hole (112) opened at the lower end of the aluminum shell (111), a rolling opening (113) arranged at the upper end of the aluminum shell (111), and a roller groove (114) arranged on the outer side of the upper end of the aluminum shell (111).
2. According to claim 1, a high-power supercapacitor with a full-ear horn structure is characterized in that: The winding core (12) comprises a winding core body (121) arranged inside the shell (11), a negative electrode tab (122) and a positive electrode tab (123) installed at the upper and lower ends of the winding core body (121), a collector sheet (124) attached to the upper end of the negative electrode tab (122), riveting points (125) arranged on both sides of the upper end of the collector sheet (124), and a positive electrode column (126) installed at the lower end of the positive electrode tab (123).
3. The high-power supercapacitor with a full-ear horn structure according to claim 1, characterized in that: The pole ear structure (13) comprises an insulating cover plate (131), negative electrode pins (132) arranged on both sides of the upper end of the insulating cover plate (131), and foil guide strips (133) arranged on both sides of the lower end of the insulating cover plate (131).
4. The high-power supercapacitor with a full-ear horn structure according to claim 1, characterized in that: The upper end of the aluminum shell (111) is arranged in an unclosed opening shape, and the aluminum shell (111) is connected to the winding core (12) through a mounting hole (112) provided at the bottom.
5. The high-power supercapacitor with a full-ear horn structure according to claim 1, characterized in that: The roll-up opening (113) is bent and rolled inwardly, and the rolled inner side of the roll-up opening (113) is clamped with the left and right sides of the pole lug structure (13).
6. The high-power supercapacitor with a full-ear horn structure according to claim 2, characterized in that: The negative electrode tab (122) and the positive electrode tab (123) are both in the form of aluminum foil, and the bottom of the positive electrode tab (123) is welded to the lower end of the inside of the aluminum shell (111).
7. The high-power supercapacitor with a full-ear horn structure according to claim 2, characterized in that: The rivet points (125) are symmetrically arranged along the upper end of the collector plate (124), and the rivet points (125) on both sides are correspondingly riveted to the lower end of the pole lug structure (13).
8. The high-power supercapacitor with a full-ear horn structure according to claim 3, characterized in that: The negative electrode pin (132) and the foil guide strip (133) are connected in a corresponding combination, and the negative electrode pin (132) and the foil guide strip (133) are combined to form a full-ear horn structure.