Dried vegetable cleaning and soaking device for prefabricated soup processing

By designing a dry vegetable cleaning and soaking device for pre-made soup processing, the threaded rod and servo motor are used to realize the lifting and turning of the outer frame, which solves the problem of cumbersome manual operation in the existing equipment, improves processing efficiency and reduces labor intensity. .

CN222382598UActive Publication Date: 2025-01-24广东梅浠食品有限公司
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Patent Information

Application Number
CN202421058372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-24
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing dry vegetable cleaning equipment for pre-made soup processing requires operators to manually remove and pour the soaking frames after soaking, which is very labor-intensive and inefficient.

Method used

A dry vegetable cleaning device is designed with a prefabricated soup processing, including cleaning ponds, vertical racks, thread rods, servo motors, and shakes. Through the threading mechanism, the outer frame is lifted and flipped to reduce manual operation.

Benefits of technology

The rapid dumping of vegetable raw materials, reducing the time of manual operation, improving the efficiency of soaking and cleaning, and reducing the labor intensity of manpower and soaking boxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The dried vegetable cleaning and soaking device comprises a cleaning pool and a vertical frame, the vertical frame is fixed to the left side of the cleaning pool, a support is fixed to the right side of the cleaning pool, a threaded rod is movably assembled at the position of the vertical frame, a threaded block is connected to the outer portion of the threaded rod in a sleeved mode, and a rotating head is movably connected to the right side of the threaded block. According to the dried vegetable cleaning and soaking device for prefabricated soup processing, by arranging the crank, a worker rotates the crank to drive the lifting plate to be integrally linked with the whole fixing frame to turn over, and due to the fact that a part of the fixing plate like a rotating head on the left side can turn over along with the fixing frame, quick pouring of cleaned vegetable raw materials is achieved, and resetting can be achieved by rotating the crank reversely. Vegetable raw materials can be quickly poured without taking the whole soaking frame out of the outer frame, so that the same vegetable raw materials can be conveniently poured after batch blanking, large-batch quick cleaning is facilitated, and the problem that the labor intensity is high when the soaking frame is manually taken and placed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated soup processing, in particular to a dry vegetable cleaning and soaking device for prefabricated soup processing. Background Art

[0002] In the pre-made soup processing industry, washing and soaking of dried vegetables are key pre-processing steps, the purpose of which is to remove dust and other inedible impurities on the surface of dried vegetables. Soaking not only helps with washing, but also partially rehydrates the dried vegetables, restoring a certain freshness and texture, preparing them for the subsequent cooking process.

[0003] The dried vegetable washing equipment currently available on the market for pre-made soup processing has significant defects, especially in the post-soaking processing stage. The existing technology usually requires operators to manually remove the heavy soaking frame from the washing tank and pour out the raw materials. This process is not only labor-intensive, but also may cause inconvenience and time consumption, especially on the production line that needs to process large quantities of dried vegetables, which will greatly affect the processing efficiency of pre-made dishes.

[0004] Therefore, there is an urgent need for a dry vegetable cleaning and soaking device for prefabricated soup processing to solve the above-mentioned technical defects. Utility Model Content

[0005] The utility model aims to provide a dry vegetable cleaning and soaking device for pre-made soup processing, so as to solve the problem in the above background technology that operators need to manually take out the heavy soaking frame from the cleaning tank and pour out the raw materials, which is labor-intensive.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dried vegetable cleaning and soaking device for pre-made soup processing, comprising a cleaning pool and a vertical frame, the vertical frame is fixed on the left side of the cleaning pool, and the bracket is fixed on the right side of the cleaning pool, a threaded rod is movably assembled at the vertical frame, a threaded block is sleeved on the outside of the threaded rod, a rotating head is movably connected to the right side of the threaded block, a fixed plate is fixedly connected to the right side of the rotating head, a slide groove is opened in the bracket, a lifting plate is embedded in the slide groove, a fixed frame is placed on the top of the lifting plate and the fixed plate, an outer frame is welded in the fixed frame, a soaking frame is placed in the outer frame, hands are welded at the four corners of the top of the soaking frame, the hands are buckled on the edge of the outer frame, a crank is fixed on the right side of the lifting plate, and the crank follows the lifting plate and is embedded in the slide groove.

[0007] Preferably, the fixing plate and the lifting plate are each provided with two groups of reserved holes, and two groups of pins are respectively provided on both sides of the fixing frame to be embedded in the reserved holes for alignment and plugging.

[0008] Preferably, a servo motor is fixedly connected to the top of the vertical frame, the output shaft of the servo motor is fixedly connected to the threaded rod, and one side of the left wall of the threaded block is embedded in the inner groove of the vertical frame to move up and down.

[0009] Preferably, a water inlet pipe is connected to the left side of the cleaning pool, and the water inlet pipe is connected to an external water supply system.

[0010] Preferably, the bracket and the vertical frame are arranged corresponding to each other in the horizontal direction, and the immersion frame is located directly above the cleaning tank.

[0011] Preferably, a wastewater tank is provided at the right rear of the cleaning pool, a filter is provided between the cleaning pool and the wastewater tank, a cylindrical filter frame is installed inside the filter, and pumping pipes are connected to the left and right sides of the cylindrical filter frame, one end of the pumping pipe is connected to the cleaning pool, and the other end of the pumping pipe is connected to the wastewater tank.

[0012] Preferably, a water pump is installed on the outer wall of the wastewater tank, and the water pump pipe draws water into the wastewater tank through the water pump.

[0013] Preferably, a group of card slots are installed on both sides of the cylindrical filter frame, and the cylindrical filter frame is connected to the filter through the card slots. A removable filter element is placed in the cylindrical filter frame, and an openable cover is provided on the top of the filter.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the dry vegetable washing and soaking device for prefabricated soup processing can not only realize the rapid dumping of vegetable raw materials, facilitate the pouring of the same vegetable raw materials after batch unloading, realize the reduction of time consumed in manual operation, improve the efficiency of soaking and washing, but also realize the prevention of clogging by large-particle solid sludge, and perform pretreatment for subsequent wastewater reuse;

[0015] (1) The immersion device is provided with a lifting plate, a crank, a fixed frame, a fixed plate, a soaking frame, and an outer frame. When the immersion device is in use, the entire outer frame is first lowered into the cleaning tank by the threaded rod mechanism on the left side, and then the outer frame is raised after being soaked and pumped out several times. When the horizontal position of the bottom of the immersion frame is higher than the cleaning tank, the staff rotates the crank to drive the lifting plate as a whole to link with the entire fixed frame to flip. Since a part of the fixed plate like a rotating head on the left side will flip with the fixed frame, the vegetable raw materials can be quickly dumped after washing, and the crank can be reversed to reset. With this design, there is no need to take the entire soaking frame out of the outer frame, and the vegetable raw materials can be quickly dumped, which is convenient for pouring the same vegetable raw materials after batch unloading, which is conducive to large-scale rapid cleaning and greatly reduces the labor intensity of manual labor in taking and placing the soaking frame;

[0016] (2) The threaded rod, servo motor, outer frame and cleaning pool are provided. The left side of the entire outer frame is raised and lowered by the threaded rod mechanism, and the right side is lifted and lowered by a crank embedded in a slide groove. When descending, the servo motor drives the threaded rod to rotate, and the threaded block converts the rotational motion into a vertical linear motion, driving the outer frame to descend and immerse in the cleaning pool, and then rise and descend again. The vegetable raw materials can be immersed and cleaned repeatedly, which reduces the time consumed by manual operation and improves the efficiency of soaking and cleaning;

[0017] (3) By arranging a wastewater tank, a water pump, a filter element, and a cylindrical filter frame, and by an automatic pumping device, the soaking wastewater in the cleaning tank can be pumped into the wastewater tank by the water pump. Before the wastewater is pumped away, the wastewater first enters the cylindrical filter frame and is intercepted by the filter element to prevent clogging by large particles of solid sludge, thereby pre-treating the subsequent wastewater for reuse. The filter element can be taken out of the cylindrical filter frame and removed and replaced from the cover plate, which is convenient for subsequent cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the top view of the outer frame structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the filter of the utility model;

[0021] Figure 4 It is a schematic diagram of the side structure of the bracket of the present utility model.

[0022] In the figure: 1. outer frame; 2. fixing frame; 3. clamping hand; 4. fixing plate; 5. pin; 6. rotating head; 7. threaded block; 8. threaded rod; 9. servo motor; 10. vertical frame; 11. water inlet pipe; 12. cleaning tank; 13. soaking frame; 14. suction pipe; 15. filter; 16. cylindrical filter frame; 17. waste water tank; 18. water pump; 19. bracket; 20. slide; 21. crank; 22. lifting plate; 23. filter element; 24. clamping slot; 25. cover plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4, a dry vegetable washing and soaking device for pre-made soup processing comprises a washing pool 12 and a vertical frame 10, the vertical frame 10 is fixed on the left side of the washing pool 12, and a bracket 19 is fixed on the right side of the washing pool 12, a threaded rod 8 is movably assembled at the vertical frame 10, a threaded block 7 is sleeved on the outside of the threaded rod 8, a rotating head 6 is movably connected to the right side of the threaded block 7, and a fixed plate 4 is fixedly connected to the right side of the rotating head 6, a slide groove 20 is opened in the bracket 19, a lifting plate 22 is embedded in the slide groove 20, a fixed frame 2 is placed on the top of the lifting plate 22 and the fixed plate 4, an outer frame 1 is welded in the fixed frame 2, a soaking frame 13 is placed in the outer frame 1, and a clamping hand 3 is welded at the four corners of the top of the soaking frame 13, and the clamping hand 3 is hung on the edge of the outer frame 1, and a crank 21 is fixed on the right side of the lifting plate 22, and the crank 21 is embedded in the slide groove 20 following the lifting plate 22, and two groups of reserved holes are provided in the fixed plate 4 and the lifting plate 22, and two groups of pins 5 are respectively provided on both sides of the fixed frame 2 to be embedded in the reserved holes for alignment and plugging;

[0025] Specifically, Figure 1 , Figure 2 and Figure 4 As shown, when the soaking device is in use, the entire outer frame 1 is first lowered into the cleaning tank 12 through the threaded rod 8 mechanism on the left, and then raised after soaking and pumping water several times. When it rises to the horizontal position where the bottom of the soaking frame 13 is higher than the cleaning tank 12, the staff turns the crank 21 to drive the lifting plate 22 to rotate the entire fixed frame 2 as a whole. Since a part of the fixed plate 4 of the rotating head 6 on the left will follow the rotation of the fixed frame 2, the vegetable raw materials can be quickly dumped after washing, and then the crank 21 can be reversed to reset.

[0026] Embodiment 2: A servo motor 9 is fixedly connected to the top of the vertical frame 10, the output shaft of the servo motor 9 is fixedly connected to the threaded rod 8, and the left wall of the threaded block 7 is embedded in the inner groove of the vertical frame 10 and moves up and down;

[0027] Specifically, Figure 1 , Figure 2 and Figure 4 As shown, the left side of the entire outer frame 1 is raised and lowered by the threaded rod 8 mechanism, and the right side is lifted and lowered by the crank 21 embedded in the slide groove 20. When descending, the servo motor 9 drives the threaded rod 8 to rotate, and the threaded block 7 converts the rotational motion into a vertical linear motion, driving the outer frame 1 to descend and immerse in the cleaning pool 12, and then rise and descend, and repeat this process many times to immerse and clean the vegetable raw materials.

[0028] Embodiment 3: The left side of the cleaning pool 12 is connected with a water inlet pipe 11, which is connected to an external water supply system. The bracket 19 and the vertical frame 10 are arranged correspondingly in the horizontal direction. The soaking frame 13 is located directly above the cleaning pool 12. A wastewater tank 17 is arranged at the right rear of the cleaning pool 12. A filter 15 is arranged between the cleaning pool 12 and the wastewater tank 17. A cylindrical filter frame 16 is installed inside the filter 15. The left and right sides of the cylindrical filter frame 16 are connected with a suction pipe 14. One end of the suction pipe 14 is connected to the cleaning pool 12, and the other end of the suction pipe 14 is connected to the wastewater tank 17. A water pump 18 is installed on the outer wall of the wastewater tank 17. The suction pipe 14 draws water into the wastewater tank 17 through the water pump 18. A group of card slots 24 are installed on both sides of the cylindrical filter frame 16. The cylindrical filter frame 16 is carded with the filter 15 through the card slots 24. A removable filter element 23 is placed in the cylindrical filter frame 16. An openable cover plate 25 is arranged on the top of the filter 15.

[0029] Specifically, Figure 1 and Figure 3 As shown, through the automatic pumping arrangement, the soaking wastewater in the cleaning pool 12 can be pumped into the wastewater tank 17 by the water pump 18. Before the wastewater is pumped away, the wastewater first enters the cylindrical filter frame 16 and is intercepted by the filter element 23 to prevent clogging by large particles of solid sludge. The filter element 23 is pretreated for subsequent wastewater reuse. The filter element 23 can be taken out from the cylindrical filter frame 16 and removed and replaced from the cover plate 25.

[0030] Working principle: Put the vegetable raw materials into the soaking frame 13, insert the soaking frame 13 into the outer frame 1 and hang it through the four sets of clamps 3, first lower the entire outer frame 1 into the cleaning tank 12 through the threaded rod 8 mechanism on the left, when descending, the servo motor 9 drives the threaded rod 8 to rotate, and the threaded block 7 converts the rotational motion into a vertical linear motion, driving the outer frame 1 to descend and soak in the cleaning tank 12, then rise and fall, soak and pump water several times, and then rise again, until the bottom of the soaking frame 13 is at a horizontal position higher than the cleaning tank At 12 o'clock, the staff turns the crank 21, driving the lifting plate 22 to rotate the entire fixed frame 2. Since a part of the fixed plate 4 like the rotating head 6 on the left will rotate with the fixed frame 2, the vegetable raw materials can be quickly dumped after washing. The crank 21 can be reset by reversing it. Through the automatic pumping setting, the soaking wastewater in the cleaning pool 12 can be pumped into the wastewater tank 17 by the water pump 18. Before the wastewater is pumped away, the wastewater first enters the cylindrical filter frame 16 and is intercepted by the filter element 23 to prevent clogging by large particles of solid sludge.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A device for washing and soaking dried vegetables for pre-made soup, comprising a washing tank (12) and a vertical frame (10), characterized in that: A vertical frame (10) is fixed on the left side of the cleaning pool (12), a bracket (19) is fixed on the right side of the cleaning pool (12), a threaded rod (8) is movably mounted on the vertical frame (10), a threaded block (7) is sleeved on the outside of the threaded rod (8), a rotating head (6) is movably connected to the right side of the threaded block (7), a fixed plate (4) is fixedly connected to the right side of the rotating head (6), a slide groove (20) is provided in the bracket (19), and a lifting member (20) is embedded in the slide groove (20). A lowering plate (22), a fixing frame (2) is placed on the top of the lifting plate (22) and the fixing plate (4), an outer frame (1) is welded inside the fixing frame (2), an immersion frame (13) is placed inside the outer frame (1), clamping hands (3) are welded at the four corners of the top of the immersion frame (13), the clamping hands (3) are hooked on the edge of the outer frame (1), a crank (21) is fixed on the right side of the lifting plate (22), and the crank (21) follows the lifting plate (22) and is embedded in the slide groove (20).

2. The device for washing and soaking dried vegetables for pre-made soup processing according to claim 1, characterized in that: The fixing plate (4) and the lifting plate (22) are both provided with two groups of pre-set holes, and two groups of plug pins (5) are respectively provided on both sides of the fixing frame (2) and are embedded in the pre-set holes for alignment and plugging.

3. The device for washing and soaking dried vegetables for pre-made soup processing according to claim 1, characterized in that: A servo motor (9) is fixedly connected to the top of the vertical frame (10), an output shaft of the servo motor (9) is fixedly connected to the threaded rod (8), and a left wall side of the threaded block (7) is embedded in the inner groove of the vertical frame (10) and moves up and down.

4. The device for washing and soaking dried vegetables for pre-made soup processing according to claim 1, characterized in that: The left side of the cleaning pool (12) is connected to a water inlet pipe (11), and the water inlet pipe (11) is connected to an external water supply system.

5. The device for washing and soaking dried vegetables for pre-made soup according to claim 1, characterized in that: The support (19) and the vertical frame (10) are arranged correspondingly in the horizontal direction, and the soaking frame (13) is located directly above the cleaning pool (12).

6. The device for washing and soaking dried vegetables for pre-made soup according to claim 1, characterized in that: A waste water tank (17) is arranged at the right rear of the cleaning pool (12), a filter (15) is arranged between the cleaning pool (12) and the waste water tank (17), a cylindrical filter frame (16) is installed inside the filter (15), and a water pumping pipe (14) is connected to the left and right sides of the cylindrical filter frame (16), one end of the water pumping pipe (14) is connected to the cleaning pool (12), and the other end of the water pumping pipe (14) is connected to the waste water tank (17).

7. The device for washing and soaking dried vegetables for pre-made soup processing according to claim 6, characterized in that: A water pump (18) is installed on the outer wall of the waste water tank (17), and the water pump (14) draws water into the waste water tank (17) through the water pump (18).

8. The device for washing and soaking dried vegetables for pre-made soup according to claim 6, characterized in that: A group of slots (24) are installed on both sides of the cylindrical filter frame (16), and the cylindrical filter frame (16) is snap-connected with the filter (15) via the slots (24). A detachable filter element (23) is placed in the cylindrical filter frame (16), and an openable cover plate (25) is arranged at the top of the filter (15).