Magnetic core multi-angle spraying device

By designing a multi-angle spraying device, the motor and reducer are used to adjust the position of the spraying mechanism and the movement of the rotary table, and combined with the multi-angle spraying head to achieve comprehensive and even spraying of the magnetic core, solving the problem of reduced efficiency caused by nozzle clogging, and improving Improve processing efficiency.

CN222385095UActive Publication Date: 2025-01-24SUQIAN FAIR-RITE ELECTRONIC PROD CO LTD
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Patent Information

Application Number
CN202420980623.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Common spraying equipment is prone to reduced processing efficiency due to nozzle clogging during use, and replacing nozzles is complicated, making it difficult to spray the magnetic core at full angle.

Method used

A magnetic core multi-angle spraying device is designed. The position of the first spraying mechanism is adjusted through the second motor and the third motor, and the spraying workbench is rotated by combining the first motor and the reducer. The multi-angle spraying device of the first spray gun and the second spray gun is used. The angle spray head achieves comprehensive and even spraying of the magnetic core.

Benefits of technology

The efficiency of the spraying equipment was reduced due to the blockage of the nozzle during use, and the comprehensive and evenly uniform spraying of the magnetic core was achieved, and the processing efficiency of the equipment was improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a magnetic core multi-angle spraying device which comprises a box body, a partition plate is fixedly arranged on the inner side of the box body, a spraying workbench is arranged above the partition plate, a first spraying mechanism is arranged above the spraying workbench, second spraying mechanisms are arranged on the two sides of the spraying workbench, a first motor and a speed reducer are arranged below the partition plate, and a spraying box is arranged on the side face of the box body. A second motor is arranged at the top of the box body, and the spraying box and the second motor are connected with the box body through screws; the magnetic core spraying device has the advantages of being simple in structure, high in stability and capable of conveniently and comprehensively spraying magnetic cores.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment manufacturing, in particular to a magnetic core multi-angle spraying device. Background Art

[0002] The magnetic core refers to a sintered magnetic metal oxide carefully crafted from a mixture of various iron oxides. Among them, manganese-zinc ferrite stands out from many materials for its excellent high magnetic permeability and high magnetic flux density as well as the low loss characteristics exhibited during operation. The production of the magnetic core requires multiple fine processing links, and spraying is a crucial link. Spraying not only adds a layer of protection to the surface of the magnetic core, but also further optimizes its performance, ensuring that the magnetic core can play its role stably and efficiently in complex and changing environments.

[0003] Common spraying equipment sprays the magnetic core comprehensively by adjusting the angle of the nozzle. However, this fine nozzle is prone to clogging in the gap of the movable joint during use and needs to be replaced after a certain period of work. The replacement process is complicated and will reduce the processing efficiency of the equipment. Without using this adjustable nozzle, it is difficult to achieve full-angle spraying of the magnetic core. Utility Model Content

[0004] The utility model aims to provide a multi-angle spraying device for a magnetic core in order to solve the problem that it is difficult for common spraying equipment to spray the magnetic core comprehensively.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: it includes a box body, a partition is fixedly provided on the inside of the box body, a spraying workbench is provided above the partition, a first spraying mechanism is provided above the spraying workbench, a second spraying mechanism is provided on both sides of the spraying workbench, a first motor and a reducer are provided below the partition, a spray box is provided on the side of the box body, a second motor is provided on the top of the box body, and the spray box and the second motor are both connected to the box body by screws.

[0006] Furthermore, the spraying workbench includes a rotating table, the rotating table is connected to the partition through a rotating shaft, a placement plate is provided on the rotating table, and the placement plate is connected to the rotating table through a buckle.

[0007] Furthermore, the first spraying mechanism includes a mounting plate, the mounting plate is connected to the top wall of the box body via a rotating shaft, the mounting plate is connected to the output end of the second motor via screws, and two mounting blocks are fixedly provided at the bottom of the mounting plate.

[0008] Furthermore, a screw rod and a sliding rod are provided between the two mounting blocks. The screw rod passes through the mounting block and is movably connected. A third motor is provided at one end of the screw rod and is rotatably connected. The third motor is connected to one side of the mounting block by screws. A displacement block is provided on the outside of the sliding rod and the screw rod, and a first spray gun is provided at the bottom of the displacement block.

[0009] Furthermore, the displacement block is connected to the sliding rod by sliding, a connecting column is provided on the inner side of the displacement block, a threaded groove is provided on the inner side of the connecting column, the connecting column and the screw rod are movably connected by threads, one end of the first spray gun is connected to the displacement block by screws, and the first spray gun is connected to the spray box by a hose.

[0010] Furthermore, the second spraying mechanism comprises an arc-shaped support frame, a second spray gun is arranged on the top of the arc-shaped support frame, an oblique arc-shaped spray head is arranged on one side of the second spray gun, and the arc-shaped spray head is connected to the spray box through a hose.

[0011] Furthermore, the first motor and the reducer are both connected to the housing via brackets and screws, the output end of the first motor is connected to the reducer, and the output end of the reducer is connected to the rotating table.

[0012] Beneficial effects: The utility model has reasonable design and has the following beneficial effects:

[0013] 1. In the solution of the utility model, the position of the first spraying mechanism is adjusted by the second motor and the third motor, so that the first spray gun is conveniently aimed at the magnetic core for spraying, and the second spray gun sprays the magnetic core from the oblique upper part of the placement plate, thereby solving the spraying dead angle of the first spray gun and providing a comprehensive and uniform spraying effect;

[0014] 2. In the solution of the utility model, the first motor and the reducer make the spraying workbench rotate at a uniform speed, which is convenient for the second spray gun to spray the magnetic core in all directions. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the first spraying mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the second spraying mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the spraying workbench of the utility model.

[0019] In the figure: 1-box, 2-partition, 3-spraying workbench, 4-first spraying mechanism, 5-second spraying mechanism, 6-first motor, 7-reducer, 8-spraying box, 9-second motor;

[0020] 31 - rotating table, 32 - placing plate, 41 - mounting plate, 42 - mounting block, 43 - lead screw, 44 - sliding rod, 45 - third motor, 46 - displacement block, 47 - first spray gun, 48 - connecting sleeve, 51 - arc support frame, 52 - second spray gun, 53 - arc-shaped spray head. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Combination Figures 1 to 4 A magnetic core multi-angle spraying device shown in the figure includes a box body 1, a partition 2 is fixedly provided on the inner side of the box body 1, a spraying workbench 3 is provided above the partition 2, a first spraying mechanism 4 is provided above the spraying workbench 3, and second spraying mechanisms 5 are provided on both sides of the spraying workbench 3. A first motor 6 and a reducer 7 are provided below the partition 2, a spray box 8 is provided on the side of the box body 1, and a second motor 9 is provided on the top of the box body 1. The spray box 8 and the second motor 9 are both connected to the box body 1 by screws.

[0023] The spraying workbench 3 includes a rotating table 31, which is connected to the partition 2 through a rotating shaft. A placement plate 32 is provided on the rotating table 31, and the placement plate 32 is connected to the rotating table 31 through a buckle, so as to make the magnetic core rotate and obtain more comprehensive spraying;

[0024] The first spraying mechanism 4 includes a mounting plate 41, the mounting plate 41 is connected to the top wall of the box body 1 through a rotating shaft, the mounting plate 41 is connected to the output end of the second motor 9 through screws, and two mounting blocks 42 are fixedly provided at the bottom of the mounting plate 41. The mounting plate 41 rotates under the action of the second motor 9 to adjust the spraying angle of the first spray gun 47;

[0025] A screw rod 43 and a slide rod 44 are provided between the two mounting blocks 42. The screw rod 43 penetrates the mounting block 42 and is movably connected. A third motor 45 is provided at one end of the screw rod 43 and is rotatably connected. The third motor 45 is connected to one side of the mounting block 42 by screws. A displacement block 46 is provided on the outside of the slide rod 44 and the screw rod 43. A first spray gun 47 is provided at the bottom of the displacement block 46. The first spray gun 47 is a three-nozzle spray gun with two sides and a bottom. After rotation, it can achieve multi-angle uniform spraying.

[0026] The displacement block 46 is connected to the slide rod 44 by sliding, a connecting sleeve 48 is provided inside the displacement block 46, a threaded groove is provided inside the connecting sleeve 48, the connecting sleeve 48 is movably connected to the screw rod 43 by thread, one end of the first spray gun 47 is connected to the displacement block 46 by screws, the first spray gun 47 is connected to the spray box 8 by a hose, and the third motor 45 drives the screw rod 43 to rotate so that the displacement block 46 moves horizontally, thereby increasing the motion trajectory and spraying range of the first spray gun 47;

[0027] The second spraying mechanism 5 includes an arc-shaped support frame 51, a second spray gun 52 is provided on the top of the arc-shaped support frame 51, an oblique arc-shaped spray head 53 is provided on one side of the second spray gun 52, and the arc-shaped spray head 53 is connected to the spray box 8 through a hose. The second spray gun 52 sprays the magnetic core from the oblique upper side of the placement plate 32, thereby solving the spraying dead angle of the first spray gun 47 and providing a comprehensive and uniform spraying effect;

[0028] The first motor 6 and the reducer 7 are both connected to the box body 1 through brackets and screws. The output end of the first motor 6 is connected to the reducer 7, and the output end of the reducer 7 is connected to the rotating table 31, so that the spraying workbench 3 can rotate at a uniform speed, which is convenient for the second spray gun 52 to spray the magnetic core in all directions.

[0029] Working principle: When the utility model is in use, the magnetic core is fixed on the placement plate 32, the first motor 6 and the reducer 7 are started to make the spraying workbench 3 rotate at a uniform speed, the position of the first spraying mechanism 4 is adjusted by the second motor 9 and the third motor 45, the first spray gun 47 is aimed at the magnetic core for spraying, and the second spray gun 52 is sprayed on the magnetic core from the upper side of the placement plate 32, so as to solve the blind spot of the first spray gun 47 and provide a comprehensive and uniform spraying effect.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A magnetic core multi-angle spraying device, comprising a box (1), wherein a partition (2) is fixedly provided inside the box (1), characterized in that: A spraying workbench (3) is provided above the partition (2), a first spraying mechanism (4) is provided above the spraying workbench (3), second spraying mechanisms (5) are provided on both sides of the spraying workbench (3), a first motor (6) and a reducer (7) are provided below the partition (2), a spraying box (8) is provided on the side of the box body (1), and a second motor (9) is provided on the top of the box body (1), and the spraying box (8) and the second motor (9) are both connected to the box body (1) by screws.

2. A magnetic core multi-angle spraying device according to claim 1, characterized in that: The spraying workbench (3) comprises a rotating table (31), the rotating table (31) is connected to the partition (2) via a rotating shaft, a placement plate (32) is provided on the rotating table (31), and the placement plate (32) is connected to the rotating table (31) via a buckle.

3. A magnetic core multi-angle spraying device according to claim 2, characterized in that: The first spraying mechanism (4) comprises a mounting plate (41), the mounting plate (41) being connected to the top wall of the box body (1) via a rotating shaft, the mounting plate (41) being connected to the output end of the second motor (9) via screws, and two mounting blocks (42) being fixedly provided at the bottom of the mounting plate (41).

4. A magnetic core multi-angle spraying device according to claim 3, characterized in that: A screw rod (43) and a sliding rod (44) are provided between the two mounting blocks (42). The screw rod (43) penetrates through the mounting block (42) and is movably connected thereto. A third motor (45) is provided at one end of the screw rod (43) and is rotatably connected thereto. The third motor (45) is connected to one side of the mounting block (42) by screws. A displacement block (46) is provided on the outer side of the sliding rod (44) and the screw rod (43). A first spray gun (47) is provided at the bottom of the displacement block (46).

5. A magnetic core multi-angle spraying device according to claim 4, characterized in that: The displacement block (46) is connected to the slide rod (44) by sliding, a connecting column (48) is provided on the inner side of the displacement block (46), a threaded groove is provided on the inner side of the connecting column (48), the connecting column (48) is movably connected to the screw rod (43) by thread, one end of the first spray gun (47) is connected to the displacement block (46) by screws, and the first spray gun (47) is connected to the spray box (8) by a hose.

6. A magnetic core multi-angle spraying device according to claim 5, characterized in that: The second spray mechanism (5) comprises an arc-shaped support frame (51), a second spray gun (52) is provided on the top of the arc-shaped support frame (51), an oblique arc-shaped spray head (53) is provided on one side of the second spray gun (52), and the arc-shaped spray head (53) is connected to the spray box (8) via a hose.

7. A magnetic core multi-angle spraying device according to claim 6, characterized in that: The first motor (6) and the reducer (7) are both connected to the housing (1) via brackets and screws; the output end of the first motor (6) is connected to the reducer (7), and the output end of the reducer (7) is connected to the rotating platform (31).

Citation Information

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