Casting push-out mechanism

By designing the conveying box, push assembly and fixed plate in the casting push-out mechanism, the hydraulic rod and vibration motor are used to realize the translational push of the casting and the removal of sand particles, which solves the problem of excessive speed and potential collision safety hazards when the casting push-out mechanism pushes the casting. problems, improving work efficiency and safety.

CN222385891UActive Publication Date: 2025-01-24HENAN WANXIANG SYST BRAKE
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Patent Information

Application Number
CN202423188714.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-01-24
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The casting pushing mechanism is too fast when pushing the casting, which can easily cause casting collisions and create safety hazards; at the same time, the working efficiency of removing sand particles on the surface of the casting is low.

Method used

A casting push-out mechanism is designed, which includes a transport box, a pushing component 1, a pushing component 2 and a fixed plate. The hydraulic rod drives the movement of the fixed bar and the support bar to realize the translational push of the casting, and the vibration motor drives the conveying box to vibrate and shake off the sand.

Benefits of technology

Effectively solve the problem of the faster speed of the casting institution when the casting is pushing the casting, and the hidden safety hazard in collision is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting ejecting mechanism, and relates to the technical field of workpiece casting. The conveying device comprises a conveying box body, a first pushing assembly, a second pushing assembly and a fixing plate, the conveying box body is arranged in a vertically-through mode, a plurality of parallel supporting cross bars are fixed to the upper portion in the conveying box body, and the length direction of the supporting cross bars is parallel to the width direction of the top of the conveying box body; a first pushing assembly and a second pushing assembly are movably connected to the upper portion in the conveying box body, and fixing plates are symmetrically fixed to the lower portions of the two sides of the conveying box body with the center line in the vertical direction as the symmetry axis. Through the arrangement of the conveying box body, the first pushing assembly, the second pushing assembly and the fixing plate, the problems that the casting pushing speed is high when the casting pushing-out mechanism works, potential safety hazards are likely to be generated due to the fact that momentum is large during collision, and the working efficiency of removing sand grains is low are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to workpiece casting, in particular to a casting ejection mechanism. Background Art

[0002] Workpiece casting is a manufacturing method that fills liquid metal into a pre-made mold, cools and solidifies it to obtain a casting blank with the desired shape, size and performance. This method is widely used in the blank manufacturing of mechanical workpieces because it can produce parts with complex shapes, especially blanks with complex inner cavities. After casting, it needs to be pushed out to remove the sand on the surface of the casting, and then pushed out to the appropriate position through the push-out structure. However, it still has the following disadvantages in actual use:

[0003] When the casting ejection mechanism is working, it directly pushes the casting. When the pushed casting moves to the appropriate position, the pushing speed is fast, which will cause the castings to collide with each other. When colliding, the momentum is large, which is easy to cause safety hazards;

[0004] When the casting ejection mechanism is working, since there is a large amount of casting sand on the surface of the casting, it needs to be transported to the external mounting structure and then the sand is removed by shot blasting. The operation steps are cumbersome and the work efficiency is low. Utility Model Content

[0005] The utility model aims to provide a casting ejection mechanism, which solves the problems that the casting ejection mechanism pushes the casting at a high speed when working, the momentum is large when colliding, and it is easy to cause safety hazards, and the efficiency of removing sand is low by arranging a conveying box, a pushing component one, a pushing component two and a fixed plate.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a casting ejection mechanism, comprising a conveying box, a pushing component 1, a pushing component 2 and a fixed plate, wherein the conveying box is arranged to be through-connected from top to bottom, a plurality of parallel supporting cross bars are fixed in the upper part of the conveying box, the length direction of the supporting cross bars is parallel to the width direction of the top of the conveying box, a fixing frame is fixed in the upper part of one end of the conveying box, a pushing component 1 and a pushing component 2 are movably connected in the upper part of the conveying box, the pushing component 1 and the pushing component 2 both comprise a fixing strip, a connecting strip, a supporting strip and a flexible baffle, the fixing strip included in the pushing component 1 is fixed with four equidistant supporting strips at the bottom, the pushing component 2 comprises Four equidistant connecting bars are fixed on the top of the fixing bar, and a supporting bar is fixed on the top of the connecting bar. Flexible baffles are evenly and equidistantly fixed on both sides of the supporting bar, and the top surface of the flexible baffle is arranged in a right-angled trapezoid. The four equidistant connecting bars included in the pushing component 1 and the pushing component 2 are staggered with each other. The lower part of both sides of the conveying box body is symmetrically fixed with a fixing plate with the center line in the vertical direction as the symmetry axis. When working, the pushing component 1 and the pushing component 2 are supported therein by the conveying box body. When the pushing component 1 works, it cooperates with the pushing component 2 to drive the casting output during pushing. When the fixed plate works, the vibration motor is fixed thereon.

[0008] Furthermore, an opening one is provided at the upper portion of one end of the conveying box body, an opening two is provided at the upper portion of one side of the conveying box body, a fixed frame is fixed at the end of the conveying box body away from the opening one, and a focusing bucket is fixed at the bottom of the conveying box body. When the conveying box body is working, the casting is output through the opening one, and the sand therein is concentrated through the focusing bucket.

[0009] Furthermore, both the pushing component 1 and the pushing component 2 also include fixed blocks. The fixing blocks are fixed at the two top edges of the fixing bar included in the pushing component 1, and the fixing blocks are fixed at the two bottom edges of the fixing bar included in the pushing component 2. When the pushing component 1 and the pushing component 2 are working, the hydraulic rod is connected through the fixed blocks.

[0010] Furthermore, the pushing component 1 and the pushing component 2 both include a hydraulic cylinder and a hydraulic rod. A hydraulic cylinder is provided on one side of each fixed block close to the fixed frame. The hydraulic cylinder is fixed to the side of the fixed frame. A hydraulic rod is movably connected inside the hydraulic cylinder. The hydraulic rod is inserted into the end of the conveying box. The end of the hydraulic rod away from the hydraulic cylinder is fixed to the fixed block. The hydraulic cylinder drives the hydraulic rod to move, which drives the fixed block to move. When the fixed bar moves, the support bar moves.

[0011] Furthermore, a vibration motor is fixed on the top of each of the fixing plates, and the vibration motor is fixed on both sides of the conveying box. When the fixing plates are working, the conveying box is driven to vibrate by the vibration motor.

[0012] Furthermore, a telescopic rod is fixed at the center of the bottom of the fixed plate, and compression springs are fixed to the bottom of the fixed plate outside the telescopic rod. The bottom ends of the telescopic rod and the compression spring are jointly fixed to a support plate. When the fixed plate is working, the telescopic rod and the compression spring cooperate to reduce vibration transmitted to the support plate, and the fixed plate is supported in a suitable position by the support plate.

[0013] The utility model has the following beneficial effects:

[0014] The utility model solves the problem that the casting ejection mechanism pushes the casting at a high speed when working, and the momentum is large when colliding, which is easy to cause safety hazards by arranging a conveying box, a pushing component one and a pushing component two. The casting in the external casting sand box is conveyed to the conveying box through the opening two, and after the sand is removed by vibration, the two hydraulic cylinders in the pushing component one are started first, and the hydraulic cylinder drives the hydraulic rod to move, and the fixed bar is driven to move through the movement of the hydraulic rod. Through the movement of the fixed bar, the support bar is driven to move to the end to extend out of the opening one and out of the conveying box. At this time, the casting is pushed to a moving position by the moving support bar, and the hydraulic cylinder is started again, and the hydraulic cylinder drives the hydraulic rod to return to its position, and the pushing component two is started again, and the above work is repeated until the casting moves to the opening one and is output, so that during work, each workpiece is directly pushed by translation during conveying, and no collision will occur during conveying, and the safety hazard is smaller.

[0015] The utility model solves the problem of low working efficiency of sand removal by a casting pushing mechanism by arranging a conveying box, a pushing component one, a pushing component two and a fixed plate. When the casting enters the connecting strip in the conveying box, the vibration motor is started, and the vibration motor drives the fixed plate and the conveying box to vibrate, so that the casting in the conveying box vibrates, and the sand on the casting is shaken off and falls onto the supporting strip, and then is scattered into the conveying box through the supporting strip, and is concentrated by the concentrating bucket and falls onto the external conveyor belt. When the vibration motor is working, the telescopic rod and the compression spring cooperate to reduce the vibration transmitted to the supporting plate during operation, and the sand on the casting is directly removed by shaking because the supporting plate is supported on the external supporting structure, so that the working efficiency of the casting pushing mechanism to remove sand is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A three-dimensional diagram of the preliminary working structure of a casting ejection mechanism;

[0018] Figure 2 It is a three-dimensional diagram of the secondary working structure of a casting ejection mechanism;

[0019] Figure 3 It is a three-dimensional diagram of the conveying box structure;

[0020] Figure 4 A three-dimensional diagram of the structure of the driving component;

[0021] Figure 5 To promote the structural stereogram of component 2;

[0022] Figure 6 for Figure 4 A magnified view of the structure at A;

[0023] Figure 7 It is a three-dimensional diagram of the fixed plate structure.

[0024] Reference numerals:

[0025] 1. Conveying box; 101. Centralizing bucket; 102. Fixed frame; 103. Opening one; 104. Opening two; 105. Support cross bar; 2. Pushing component one; 201. Fixed bar; 202. Connecting bar; 203. Support bar; 204. Flexible baffle; 205. Fixed block; 206. Hydraulic cylinder; 207. Hydraulic rod; 3. Pushing component two; 4. Fixed plate; 401. Vibration motor; 402. Compression spring; 403. Telescopic rod; 404. Support plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1

[0027] See also Figure 1-6The utility model is a casting ejection mechanism, including a conveying box 1, a pushing component 1 2, a pushing component 2 3 and a fixed plate 4. The conveying box 1 is arranged to be through-connected from top to bottom. When the conveying box 1 is working, the workpiece and the sand mold after casting are entered together. A plurality of parallel supporting cross bars 105 are fixed on the upper part of the conveying box 1. The supporting cross bars 105 provide support for the pushing component 1 2 and the pushing component 2 3 in the conveying box 1. The length direction of the supporting cross bars 105 is parallel to the width direction of the top of the conveying box 1. A fixed frame 102 is fixed on the upper part of one end of the conveying box 1. The hydraulic cylinder 206 is supported and fixed thereon by the fixed frame 102. The pushing component 1 2 and the pushing component 2 3 are movably connected on the upper part of the conveying box 1. The pushing component 1 2 and the pushing component 2 3 both include a fixing bar 201, a connecting bar 202, a supporting bar 203 and a flexible baffle 204. The fixing bar 201 included in the pushing component 1 2 is fixed with four equidistant bottom bars. The support bar 203 and the pushing component 23 include four equidistant connecting bars 202 fixed on the top of the fixed bar 201, and the support bar 203 is fixed on the top of the connecting bar 202. Flexible baffles 204 are evenly and equidistantly fixed on both sides of the support bar 203. The top surface of the flexible baffle 204 is set in a right-angle trapezoid. The four equidistant connecting bars 202 included in the pushing component 1 2 and the pushing component 2 3 are staggered with each other. During operation, the workpiece supported on the support bar 203 is pushed and moved by the fixed bar 201 when being pushed. When one fixed bar 201 is pushed, the other fixed bar 201 does not move. When the four support bars 203 driven by one fixed bar 201 are pushed, the support bar 203 on the other fixed bar 201 does not move, and the workpiece is pushed to move by the flexible baffles 204. The lower parts of both sides of the conveying box 1 are symmetrically fixed with fixed plates 4 with the center line of the vertical direction as the symmetry axis, and the vibration motor 401 is supported thereon by the fixed plates 4.

[0028] Specifically, an opening 103 is provided on the upper part of one end of the conveying box 1, an opening 104 is provided on the upper part of one side of the conveying box 1, a fixing frame 102 is fixed to the end of the conveying box 1 away from the opening 103, and a focusing bucket 101 is fixed to the bottom of the conveying box 1. When the conveying box 1 is working, the casting removed from the sand mold is pushed out through the opening 103, and the casting in the sand mold is moved onto the conveying box 1 through the opening 104 under the movement of the external pushing structure.

[0029] Furthermore, both pushing component 1 2 and pushing component 2 3 also include a fixed block 205. The fixed blocks 205 are fixed at the two top edges of the fixed bar 201 included in pushing component 1 2, and the fixed blocks 205 are fixed at the two bottom edges of the fixed bar 201 included in pushing component 2 3. When pushing component 1 2 and pushing component 2 3 are working, the fixed block 205 provides connection for the hydraulic rod 207.

[0030] Furthermore, both the pushing component 1 2 and the pushing component 2 3 also include a hydraulic cylinder 206 and a hydraulic rod 207. A hydraulic cylinder 206 is provided on one side of each fixed block 205 close to the fixed frame 102. The hydraulic cylinder 206 is fixed to the side of the fixed frame 102. A hydraulic rod 207 is movably connected inside the hydraulic cylinder 206. The hydraulic rod 207 is inserted into the end of the conveying box 1. One end of the hydraulic rod 207 away from the hydraulic cylinder 206 is fixed to the fixed block 205. When the hydraulic rod 207 is driven to move by the hydraulic cylinder 206, the fixed block 205 is driven to move, and the fixed bar 201 is driven to move through the fixed block 205.

[0031] The operation process of this embodiment is as follows: when working, the casting in the external casting sand box is first transported to the conveying box 1 through the opening 2 104. After the sand is removed by vibration, the two hydraulic cylinders 206 in the pushing component 2 are started first. The hydraulic cylinder 206 drives the hydraulic rod 207 to move. The movement of the hydraulic rod 207 drives the fixed bar 201 to move. The movement of the fixed bar 201 drives the support bar 203 to move to the end to extend out of the opening 103 and extend out of the conveying box 1. At this time, the casting is pushed to move the position by the moving support bar 203, and then the hydraulic cylinder 206 is started again. The hydraulic cylinder 206 drives the hydraulic rod 207 to return to its position, and then the pushing component 2 3 is started again, and the above work is repeated until the casting moves to the opening 103 and is output. Specific embodiment 2

[0032] See also Figure 1 , 2 7. On the basis of the specific embodiment 1, a vibration motor 401 is fixed on the top of each fixed plate 4, and the vibration motor 401 is fixed on both sides of the conveying box 1. The fixed plate 4 is driven by the vibration motor 401 to move, thereby driving the conveying box 1 and the casting to vibrate, and the sand on the casting is shaken and scattered.

[0033] Specifically, a telescopic rod 403 is fixed to the center of the bottom of the fixed plate 4, and a compression spring 402 is fixed to the bottom of the fixed plate 4 outside the telescopic rod 403. The bottom ends of the telescopic rod 403 and the compression spring 402 are jointly fixed with a support plate 404. When the fixed plate 4 is working, the telescopic rod 403 and the compression spring 402 cooperate to reduce vibration transmitted to the support plate 404 during operation, and the support plate 404 is supported on the external support structure.

[0034] The operation process of this embodiment is: when working, when the casting enters the connecting bar 202 in the conveying box 1, the vibration motor 401 is started, and the vibration motor 401 drives the fixed plate 4 and the conveying box 1 to vibrate, so that the casting in the conveying box 1 vibrates, and the sand on the casting is shaken off to the support bar 203, and then scattered into the conveying box 1 through the support bar 203, and after being concentrated by the concentration bucket 101, it falls onto the external conveyor belt. When the vibration motor 401 is working, the telescopic rod 403 and the compression spring 402 cooperate to reduce the vibration transmitted to the support plate 404 during operation, and the support plate 404 is supported on the external support structure.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A casting ejection mechanism, comprising a conveying box (1), a pushing component 1 (2), a pushing component 2 (3) and a fixing plate (4), characterized in that: The conveying box (1) is arranged to be through-connected from top to bottom. A plurality of parallel support bars (105) are fixed to the upper inner portion of the conveying box (1). The length direction of the support bars (105) is parallel to the width direction of the top of the conveying box (1). A fixing frame (102) is fixed to the upper end of one end of the conveying box (1). A pushing component 1 (2) and a pushing component 2 (3) are movably connected to the upper inner portion of the conveying box (1). Both the pushing component 1 (2) and the pushing component 2 (3) include a fixing bar (201), a connecting bar (202), a supporting bar (203) and a flexible baffle (204). The fixing bar (201) included in the pushing component 1 (2) is ) is fixed with four equidistant support bars (203) at the bottom, the top of the fixed bar (201) included in the pushing component 2 (3) is fixed with four equidistant connecting bars (202), the top of the connecting bar (202) is fixed with a support bar (203), both sides of the support bar (203) are evenly and equidistantly fixed with flexible baffles (204), the top surface of the flexible baffles (204) is arranged in a right-angled trapezoid, the four equidistant connecting bars (202) included in the pushing component 1 (2) and the pushing component 2 (3) are staggered, and the lower parts of both sides of the conveying box body (1) are symmetrically fixed with fixed plates (4) with the vertical center line as the symmetry axis.

2. A casting ejection mechanism according to claim 1, characterized in that: An opening 1 (103) is provided at the upper portion of one end of the conveying box (1), an opening 2 (104) is provided at the upper portion of one side of the conveying box (1), a fixing frame (102) is fixed to the end of the conveying box (1) away from the opening 1 (103), and a concentrating bucket (101) is fixed to the bottom of the conveying box (1).

3. A casting ejection mechanism according to claim 2, characterized in that: The pushing component 1 (2) and the pushing component 2 (3) both further include a fixing block (205), wherein the fixing blocks (205) are fixed at the two top edges of the fixing strip (201) included in the pushing component 1 (2), and the fixing blocks (205) are fixed at the two bottom edges of the fixing strip (201) included in the pushing component 2 (3).

4. A casting ejection mechanism according to claim 3, characterized in that: The pushing assembly 1 (2) and the pushing assembly 2 (3) both further include a hydraulic cylinder (206) and a hydraulic rod (207); a hydraulic cylinder (206) is provided on a side of each of the fixing blocks (205) close to the fixing frame (102); the hydraulic cylinder (206) is fixed to the side of the fixing frame (102); a hydraulic rod (207) is movably connected inside the hydraulic cylinder (206); the hydraulic rod (207) is plugged into the end of the conveying box (1); and an end of the hydraulic rod (207) away from the hydraulic cylinder (206) is fixed to the fixing block (205).

5. A casting ejection mechanism according to claim 1, characterized in that: A vibration motor (401) is fixed on the top of each of the fixing plates (4), and the vibration motor (401) is fixed on both sides of the conveying box (1).

6. A casting ejection mechanism according to claim 1, characterized in that: A telescopic rod (403) is fixed at the center of the bottom of the fixed plate (4), a compression spring (402) is fixed to the bottom of the fixed plate (4) outside the telescopic rod (403), and a support plate (404) is fixed to the bottom ends of the telescopic rod (403) and the compression spring (402).