Ultrafine tensile wire harness soldering flux coating mechanism
By designing the lifting power unit of the box in the box, the problem of uneven coating in the coating equipment of traditional solder resistances is solved, and the uniform coating of the welding agent on the pole anti -tensile beam is achieved, which improves the consistency of the welding effect. And work efficiency.
Patent Information
- Application Number
- CN202323650062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-30
AI Technical Summary
Traditional solder resist coating equipment is difficult to ensure uniformity of the coating, resulting in some circuit boards not being fully protected, and some areas of solder resist are too thick, affecting the welding effect and may lead to quality problems.
The coating mechanism of the extremely fine anti -pull wire bouquet welding is designed. Through the lift power unit of the inner box of the welded setting, ensure that the welding agent is evenly applied to the wiring beam evenly during the lifting process to improve the accuracy and consistency of the coating.
It achieves uniform coating of flux, improves the consistency of welding results, reduces the labor intensity of operators, and improves work efficiency.
Smart Images

Figure CN222386085U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire material production, in particular to an extremely fine tensile wire harness flux coating mechanism. Background Art
[0002] In the production of ultra-fine tensile wire harnesses, traditional solder resist coating equipment is difficult to ensure uniform coating, resulting in some circuit boards not being adequately protected, making them susceptible to environmental influences and corrosion, and some areas of the solder resist being too thick, which not only affects the welding effect, but may also cause quality problems for the circuit boards. Therefore, this traditional solder resist coating equipment is in urgent need of improvement. Utility Model Content
[0003] In view of this, the utility model provides a flux coating mechanism for an extremely fine tensile-resistant wire harness. The design of the flux inner box can ensure that the flux can be more evenly coated on the wire harness during the lifting process. This design not only improves the accuracy of the coating, but also ensures the consistency of the coating, thereby ensuring the consistency of the welding effect.
[0004] The purpose of the utility model is achieved through the following technical solutions:
[0005] A flux coating mechanism for an extremely fine tensile wire harness comprises a machine platform, a flux material box arranged on the machine platform and used to store flux, the flux material box is dug with a flux material cavity, the flux is located in the flux material cavity, a flux inner box is arranged in the flux material cavity, and the flux inner box can be lifted and lowered by a lifting power unit.
[0006] The design of the flux inner box can ensure that the flux can be more evenly applied to the wire harness during the lifting process. This design not only improves the accuracy of coating, but also ensures the consistency of coating, thereby ensuring the consistency of welding effect. Through the flux lifting power unit, the operator can easily control the lifting of the flux inner box, so as to conveniently apply the flux to the wire harness, which greatly reduces the labor intensity of the operator and improves work efficiency.
[0007] Preferably, a material box placement table is provided on the machine platform, and the flux material box is installed on the material box placement table.
[0008] The material box placement table set on the machine makes the installation and removal of flux material boxes more convenient.
[0009] Preferably, the material box placement platform is provided with a lateral blocking wall, the flux material box is arranged close to the lateral blocking wall, and the material box placement platform is also provided with a lateral rotating block, and the lateral rotating block and the lateral blocking wall are respectively arranged on the left and right sides of the flux material box.
[0010] The design of the lateral blocking wall and the lateral rotating block on the material box placement table makes the installation and fixation of the flux material box more firm and reliable, preventing the flux material box from falling.
[0011] Preferably, the outer side wall of the flux box is dug with a groove, and the lateral rotation stopper can be stuck in the groove.
[0012] The outer wall of the flux box is designed with a groove, so that the lateral rotating block can be stuck in the groove, increasing the stability of the flux box. The lateral rotating block on the box placement table can be stuck in the groove, so that the left and right sides of the flux box can be set close to the lateral blocking wall, making the installation and fixation of the flux box more firm and reliable, saving space and improving space utilization.
[0013] Preferably, the flux inner box is connected to the output end of the lifting power unit through a flux connecting portion.
[0014] The flux inner box is connected to the output end of the lifting power unit through the flux connecting part. This design increases the stability of the mechanical connection, makes the flux inner box more stable during the lifting process, and avoids unexpected situations caused by unstable connection.
[0015] Preferably, the flux connecting part includes a first connecting part connected to the flux inner box and a second connecting part connected to the first connecting part, the second connecting part is connected to the output end of the lifting power unit, and the first connecting part extends into the flux box.
[0016] Making the operation process more efficient, the flux inner box can be quickly connected and disconnected with the lifting power unit, so as to conveniently apply the flux to the wire harness.
[0017] Preferably, the ultra-fine tensile wire harness flux coating mechanism further comprises a liquid adding tube and a liquid adding funnel, wherein the liquid adding tube is connected to the upper portion of the flux material chamber, and the liquid adding funnel is connected to the end of the liquid adding tube.
[0018] Through the design of the liquid adding tube and the liquid adding funnel, the operator can easily add the flux from the flux material chamber to the wire harness.
[0019] Preferably, a through hole is dug on the upper side wall of the flux box, and the liquid adding tube is inserted into the through hole.
[0020] The liquid filling pipe can be flexibly installed on the flux box, making it convenient for operators to fill or replace the flux.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] The utility model discloses an ultra-fine tensile-resistant wire harness flux coating mechanism. The design of the flux inner box can ensure that the flux can be more evenly coated on the wire harness during the lifting process. This design not only improves the accuracy of coating, but also ensures the consistency of coating, thereby ensuring the consistency of welding effect. Through the flux lifting power unit, the operator can easily control the lifting and lowering of the flux inner box, thereby conveniently coating the flux on the wire harness, which greatly reduces the labor intensity of the operator and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a structural diagram of a flux coating mechanism for an ultra-fine tensile wire harness according to an embodiment of the utility model.
[0025] Figure 2 This is a structural diagram from a second perspective of an ultra-fine tensile wire flux coating mechanism according to an embodiment of the utility model.
[0026] Figure 3 This is a structural diagram from a third perspective of a flux coating mechanism for an ultra-fine tensile wire harness according to an embodiment of the utility model. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0029] It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of the embodiments of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the application product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0031] The technical solution in this application will be described below in conjunction with the accompanying drawings.
[0032] The present embodiment provides a flux coating mechanism for an ultra-fine tensile wire harness, comprising a machine platform 100, a flux material box 200 disposed on the machine platform 100 and used for storing flux, the flux material box 200 having a flux material cavity 210, the flux being located in the flux material cavity 210, a flux inner box 220 being disposed in the flux material cavity 210, and the flux inner box 220 being capable of being lifted and lowered by a lifting power unit 300.
[0033] The design of the flux inner box 220 can ensure that the flux can be more evenly applied to the wire harness during the lifting process. This design not only improves the accuracy of the coating, but also ensures the consistency of the coating, thereby ensuring the consistency of the welding effect. Through the flux lifting power unit 300, the operator can easily control the lifting and lowering of the flux inner box 220, so as to conveniently apply the flux to the wire harness, which greatly reduces the labor intensity of the operator and improves work efficiency.
[0034] In this embodiment, a material box placement table 110 is disposed on the machine 100 , and the flux material box 200 is installed on the material box placement table 110 .
[0035] The material box placement table 110 disposed on the machine 100 makes it more convenient to install and remove the flux material box 200.
[0036] In this embodiment, the material box placement platform 110 is provided with a lateral blocking wall 111, and the flux material box 200 is placed close to the lateral blocking wall 111. The material box placement platform 110 is also provided with a lateral rotating block 112, and the lateral rotating block 112 and the lateral blocking wall 111 are respectively arranged on the left and right sides of the flux material box 200.
[0037] The design of the lateral blocking wall 111 and the lateral rotating block 112 on the material box placement platform 110 makes the installation and fixation of the soldering flux material box 200 more firmly and reliably, thereby preventing the soldering flux material box 200 from falling.
[0038] In this embodiment, a groove 201 is dug on the outer wall of the flux box 200 , and the lateral rotation stopper 112 can be inserted into the groove 201 .
[0039] The outer wall of the flux box 200 is designed with a groove 201, so that the lateral rotating block 112 can be stuck in the groove 201, which increases the stability of the flux box 200. The lateral rotating block 112 on the box placement table 110 can be stuck in the groove 201, so that the left and right sides of the flux box 200 can be set close to the lateral blocking wall 111, making the installation and fixation of the flux box 200 more firm and reliable, saving space and improving space utilization.
[0040] In this embodiment, the flux inner box 220 is connected to the output end of the lifting power unit 300 through the flux connecting portion 230 .
[0041] The flux inner box 220 is connected to the output end of the lifting power unit 300 through the flux connecting part 230. This design increases the stability of the mechanical connection, making the flux inner box 220 more stable during the lifting process and avoiding accidents caused by unstable connection.
[0042] In this embodiment, the flux connecting part 230 includes a first connecting part 231 connected to the flux inner box 220 and a second connecting part 232 connected to the first connecting part 231 . The second connecting part 232 is connected to the output end of the lifting power unit 300 , and the first connecting part 231 extends into the flux material box 200 .
[0043] To make the operation process more efficient, the soldering flux inner box 220 can be quickly connected and disconnected from the lifting power unit 300, thereby conveniently applying the soldering flux to the wiring harness.
[0044] In this embodiment, the ultra-fine tensile wire flux coating mechanism further includes a liquid adding tube and a liquid adding funnel 400 . The liquid adding tube is connected to the upper part of the flux material chamber 210 , and the liquid adding funnel 400 is connected to the end of the liquid adding tube.
[0045] Through the design of the liquid adding tube and the liquid adding funnel 400 , the operator can conveniently add the soldering flux from the soldering flux chamber 210 to the wiring harness.
[0046] In this embodiment, a through hole 202 is dug on the upper side wall of the flux box 200 , and the liquid adding tube passes through the through hole 202 .
[0047] The liquid adding tube can be flexibly installed on the soldering flux box 200, making it convenient for operators to add or replace the soldering flux.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flux coating mechanism for an ultra-fine tensile wire harness, characterized in that: The invention comprises a machine platform, a flux material box arranged on the machine platform and used for storing flux, wherein the flux material box is dug with a flux material cavity, the flux is located in the flux material cavity, a flux inner box is arranged in the flux material cavity, and the flux inner box can be lifted and lowered by a lifting power unit.
2. The ultra-fine tensile wire harness flux coating mechanism according to claim 1, characterized in that: A material box placement table is arranged on the machine platform, and the soldering flux material box is installed on the material box placement table.
3. The ultra-fine tensile wire harness flux coating mechanism according to claim 2, characterized in that: The material box placement platform is provided with a lateral blocking wall, and the soldering flux material box is arranged close to the lateral blocking wall.
4. The ultra-fine tensile wire harness flux coating mechanism according to claim 2, characterized in that: The material box placement platform is also provided with a lateral rotation stopper, and the lateral rotation stopper and the lateral blocking wall are respectively arranged on the left and right sides of the soldering flux material box.
5. The ultra-fine tensile wire flux coating mechanism according to claim 4, characterized in that: The outer side wall of the soldering flux material box is dug with a groove, and the lateral rotating stopper can be stuck in the groove.
6. The ultra-fine tensile wire flux coating mechanism according to claim 1, characterized in that: The flux inner box is connected to the output end of the lifting power unit through the flux connecting part.
7. The ultra-fine tensile wire flux coating mechanism according to claim 1, characterized in that: The soldering flux connection part comprises a first connection part connected to the soldering flux inner box and a second connection part connected to the first connection part, wherein the second connection part is connected to the output end of the lifting power unit.
8. The ultra-fine tensile wire flux coating mechanism according to claim 7, characterized in that: The first connecting portion extends into the soldering flux box.
9. The ultra-fine tensile wire flux coating mechanism according to claim 1, characterized in that: The ultra-fine tensile wire harness solder flux coating mechanism also includes a liquid adding tube and a liquid adding funnel. The liquid adding tube is connected to the upper part of the solder flux material cavity, and the liquid adding funnel is connected to the end of the liquid adding tube.
10. The ultra-fine tensile wire flux coating mechanism according to claim 9, characterized in that: A through hole is dug on the upper side wall of the soldering flux material box, and the liquid adding tube penetrates into the through hole.