Special clamp for processing exhaust pipe
By designing a dedicated fixture used for exhaust pipe processing, the angle adjustment and clamping fixation are used using rotating boards and thread poles, and the environmental pollution problem during welding is solved through the activated carbon filter plate purification system. Essence
Patent Information
- Application Number
- CN202420669704.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The prior art cannot adjust the angle of the compressor exhaust pipe, which is inconvenient to use. At the same time, two second screws need to be operated to clamp and fix, which is inconvenient to operate, and the harmful gases generated during welding drift to the air polluted the environment.
A special fixture for exhaust pipe processing is designed, which realizes angle adjustment and clamping and fixation through rotating plates and threaded rods, and absorbs and filters harmful gases through activated carbon filter plates and fan purification systems.
It achieves flexible adjustment of the angle of the exhaust pipe, simplifies the operation process, avoids environmental pollution, and improves the safety and efficiency of the welding process.
Smart Images

Figure CN222386259U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrical appliance production, in particular to a special clamp for processing an exhaust pipe. Background Art
[0002] As the core component of refrigerator refrigeration, the compressor sucks in low-temperature and low-pressure refrigerant gas from the intake pipe, compresses it by driving the piston through the motor, and then discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe, providing power for the refrigeration cycle. During the production and processing of the compressor exhaust pipe, a special clamp is required to clamp and fix the compressor exhaust pipe to facilitate welding of the compressor exhaust pipe.
[0003] After searching, the authorization announcement number CN210046258U and the authorization announcement date 2020.02.11 discloses a positioning fixture for welding the exhaust pipe of a compressor, including an installation frame, a sliding frame and a sliding plate. The four corners of the installation frame are fixed with fixing ears, and the four fixing ears are rotatably connected to the outer walls at both ends of the two first screws, and the outer walls of the two first screws are threadedly connected to the inner walls of the two screw rings, respectively. The inner walls on both sides of the installation frame are provided with strip through holes, and the inner walls of the two strip through holes are slidably connected to the two ends of the sliding frame through connecting rods, and one end of the two connecting rods is fixedly connected to one side of the two screw rings, and the inner walls on both sides of the sliding frame are provided with sliding grooves. The utility model is a positioning fixture for welding the exhaust pipe of a compressor. The device fixes the exhaust pipe inside the sliding plate, and can be adjusted inside the installation frame through the sliding plate. The use position of the exhaust pipe can be adjusted according to the use requirements, making the device more convenient to use.
[0004] The prior art can drive the sliding frame to move by operating the first screw rod to adjust the height of the exhaust pipe. However, in actual use, the angle of the exhaust pipe cannot be adjusted, which is inconvenient to use. At the same time, the prior art requires the operation of two second screw rods to clamp and fix the exhaust pipe, which is inconvenient to operate. In addition, the prior art generates harmful gases during welding that float into the air and cause pollution to the environment. For this reason, we provide a special fixture for exhaust pipe processing to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a special clamp for exhaust pipe processing, which can adjust the angle by rotating a rotating plate, and at the same time, the two anti-sliding blocks are synchronously moved by a threaded rod to clamp and fix the exhaust pipe, and the harmful gas is purified by an activated carbon filter plate, thereby solving the problem that the existing technology cannot adjust the angle of the exhaust pipe and is inconvenient to use. At the same time, the existing technology requires operation of two second screws to clamp and fix the exhaust pipe, which is inconvenient to operate, and the harmful gas generated by the existing technology during welding floats into the air and causes pollution to the environment.
[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0007] The utility model is a special fixture for processing an exhaust pipe, comprising an angle adjustment component, the angle adjustment component comprising a mounting plate, a rotating plate is arranged in front of the lower side of the mounting plate, a mounting sleeve is fixed at the middle position of the rear wall of the rotating plate, a bearing is fixed inside the mounting sleeve, a fixing rod is fixed inside the bearing, the fixing rod is fixedly connected to the mounting plate, and an angle scale ring is fixed on the outside of the rotating plate corresponding to the front wall of the mounting plate;
[0008] A clamping assembly is arranged in front of the angle adjustment assembly, and the clamping assembly includes a threaded rod, the threads of the outer peripheral walls on both sides of the threaded rod are in opposite directions, and anti-sliding blocks are symmetrically arranged on the left and right sides behind the threaded rod, and side plates are arranged on the outer side of the anti-sliding block, and the side plates are threadedly connected to the threaded rod;
[0009] A purification lighting assembly is arranged above the angle adjustment assembly, and the purification lighting assembly includes a mounting box, a fan is fixed to the upper wall of the mounting box, an activated carbon filter plate is arranged inside the mounting box, and a lighting lamp is fixed to the inner wall of the lower side of the mounting box.
[0010] The utility model is further configured such that a universal ball is fixed in a circular array on the inner side of the angle scale ring corresponding to the front wall of the mounting plate, and the balls in the universal ball are in contact with the rotating plate, and a pointer is fixed on the outer peripheral wall of the rotating plate.
[0011] The utility model is further configured such that a screw is threadedly connected along the edge of the rotating plate, countersunk holes are provided in a circumferential array at the position of the screw corresponding to the front wall of the mounting plate, and the rear end of the screw is located inside the countersunk hole.
[0012] The utility model is further configured that a screw block is fixed to the front end of the screw rod, an outer peripheral wall of the screw block is provided with anti-slip grooves, and bolts are arranged at the four corner positions of the mounting plate.
[0013] The utility model is further configured such that an inner side wall of the anti-sliding block is provided with a receiving groove, and the receiving groove is arc-shaped, a connecting plate is fixed to the outer side wall of the anti-sliding block, a connecting rod is fixed to the outer side wall of the connecting plate, a moving block is fixed to the outer end of the connecting rod, and the outer part of the moving block is fixedly connected to the side plate.
[0014] The utility model is further configured such that a vertical plate is fixed on the outside of the moving block corresponding to the front wall of the rotating plate, and the moving block is clearance-matched with the vertical plate, the threaded rod is rotatably connected to the vertical plate through a bearing, a boss is fixed to the right end of the threaded rod, and the outer peripheral wall of the boss is provided with anti-slip grooves.
[0015] The utility model is further configured such that a through hole is provided on the upper wall of the installation box at the location of the fan, and a limit frame is fixed on the upper and lower sides of the activated carbon filter plate corresponding to the inner wall of the installation box, and the limit frame is arranged in a circular shape.
[0016] The utility model is further configured such that the installation box is fixedly connected to the installation plate, a side door is arranged in front of the activated carbon filter plate, and the side door is fixedly connected to the installation box by screws.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model provides a rotating plate, a mounting sleeve and a fixed rod. Since the mounting sleeve is rotatably connected to the fixed rod through a bearing, the rotating rod can be rotated. The angle of the rotating plate can be adjusted by cooperating with the angle scale ring to adjust the angle of the exhaust pipe, thereby solving the problem that the existing technology cannot adjust the angle of the exhaust pipe and is inconvenient to use.
[0019] 2. The utility model sets a threaded rod and a side plate. Since the threads of the outer peripheral walls on both sides of the threaded rod are in opposite directions and the two side plates are threadedly connected to the threaded rod, the rotation of the threaded rod drives the two side plates to approach at the same time, so that the anti-sliding block used to clamp and fix the exhaust pipe approaches at the same time, and the exhaust pipe can be clamped and fixed by operating the threaded rod. It is more convenient to use and solves the problem that the prior art needs to operate two second screw rods to clamp and fix the exhaust pipe, which is inconvenient to operate.
[0020] 3. The utility model sets an activated carbon filter plate and a fan, and uses the fan to make harmful gases pass through the installation box. When the harmful gases pass through the activated carbon filter plate in the installation box, the activated carbon filter plate adsorbs and filters harmful substances in the harmful gases to prevent the harmful substances from polluting the operating environment, thus solving the problem of harmful gases generated during welding in the prior art that drift into the air and cause pollution to the environment.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 This is the overall structure diagram of a special fixture for exhaust pipe processing.
[0024] Figure 2 An exploded view of part of the angle adjustment assembly.
[0025] Figure 3 for Figure 2 Partial structure diagram of .
[0026] Figure 4 A structural diagram of the clamping assembly.
[0027] Figure 5 An exploded view of part of the purification lighting assembly.
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1-angle adjustment assembly, 101-mounting plate, 1011-bolt, 1012-angle scale ring, 1013-countersunk hole, 1014-universal ball, 1015-fixed rod, 102-rotating plate, 1021-pointer, 1022-mounting sleeve, 103-screw, 1031-twist block, 2-clamping assembly, 201-threaded rod, 2011-side plate, 2012-boss, 202-vertical plate, 203-moving block, 2031-connecting rod, 204-anti-sliding block, 2041-accommodating groove, 205-connecting plate, 3-purification lighting assembly, 301-fan, 302-side door, 303-mounting box, 3031-limiting frame, 3032-perforation, 304-activated carbon filter plate, 305-lighting lamp. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] For specific embodiment 1, please refer to Figure 1-3The utility model is a special fixture for exhaust pipe processing, including an angle adjustment component 1, which includes a mounting plate 101. A rotating plate 102 is arranged in front of the lower side of the mounting plate 101. The rotating plate 102 is arranged in a circular shape. A mounting sleeve 1022 is fixed at the middle position of the rear wall of the rotating plate 102. A bearing is fixed inside the mounting sleeve 1022. A fixing rod 1015 is fixed inside the bearing. The fixing rod 1015 is fixedly connected to the mounting plate 101. An angle scale ring 1012 is fixed on the outside of the rotating plate 102 corresponding to the front wall of the mounting plate 101. The exhaust pipe can be rotated to achieve angle adjustment by rotating the rotating plate 102.
[0032] Specifically, a universal ball 1014 is fixed in a circular array on the inner side of the angle scale ring 1012 corresponding to the front wall of the mounting plate 101, and the ball in the universal ball 1014 is in contact with the rotating plate 102. The setting of the universal ball 1014 can provide support for the rotating plate 102 to prevent the rotating plate 102 from tilting. A pointer 1021 is fixed on the outer peripheral wall of the rotating plate 102, and the pointer 1021 is used to check the scale on the angle scale ring 1012.
[0033] A screw rod 103 is threadedly connected along the edge of the rotating plate 102, and countersunk holes 1013 are provided in a circular array on the front wall of the mounting plate 101 at the position where the screw rod 103 is located, and the rear end of the screw rod 103 is located inside the countersunk hole 1013 to prevent relative movement between the screw rod 103 and the mounting plate 101. After the angle is adjusted, the rear end of the screw rod 103 is located in the corresponding countersunk hole 1013 to prevent the rotating plate 102 from rotating.
[0034] A screw block 1031 is fixed to the front end of the screw rod 103. The screw rod 103 can be rotated by operating the screw block 1031. The outer wall of the screw block 1031 is provided with anti-slip grooves to increase the friction when operating the screw block 1031. Bolts 1011 are provided at the four corners of the mounting plate 101, and the mounting plate 101 can be fixed on the mounting platform by the bolts 1011.
[0035] The operation process of this embodiment is: when adjusting the angle, the screw block 1031 is operated to rotate, thereby driving the screw rod 103 to rotate, so that the rear end of the screw rod 103 is disengaged from the countersunk hole 1013. At this time, the rotating plate 102 is operated to rotate, driving the pointer 1021 to rotate. With the cooperation of the pointer 1021 and the angle scale ring 1012, the rotating plate 102 is rotated to a suitable angle, and then the screw block 1031 is operated in reverse to rotate, driving the rear end of the screw rod 103 to enter a suitable countersunk hole 1013.
[0036] For specific embodiment 2, please refer to Figure 1 and 4, which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment, but is different from the first embodiment in that: a clamping assembly 2 is arranged in front of the angle adjustment assembly 1, and the clamping assembly 2 includes a threaded rod 201, and the threads of the outer peripheral walls on both sides of the threaded rod 201 are in opposite directions, and anti-slip blocks 204 are symmetrically arranged on the left and right sides behind the threaded rod 201, and the anti-slip blocks 204 can be made of a material with high friction. A side plate 2011 is arranged on the outer side of the anti-slip block 204, and the side plate 2011 is threadedly connected to the threaded rod 201, and the threaded rod 201 is rotated to drive the two side plates 2011 closer to each other, and drive the two anti-slip blocks 204 closer to each other to achieve clamping of the exhaust pipe.
[0037] Specifically, the inner side wall of the anti-sliding plate 204 is provided with a receiving groove 2041, and the receiving groove 2041 is arc-shaped. In the clamping state, the exhaust pipe is located in the receiving groove 2041, and the outer side wall of the anti-sliding plate 204 is fixed with a connecting plate 205, and the outer side wall of the connecting plate 205 is fixed with a connecting rod 2031. The outer end of the connecting rod 2031 is fixed with a moving block 203, and the outer part of the moving block 203 is fixedly connected to the side plate 2011. When the threaded rod 201 rotates, the moving block 203 and the vertical plate 202 move relative to each other.
[0038] A vertical plate 202 is fixed to the outside of the moving block 203 corresponding to the front wall of the rotating plate 102, and the moving block 203 and the vertical plate 202 are clearance-matched. The threaded rod 201 is rotatably connected to the vertical plate 202 through a bearing, so that the threaded rod 201 is transmitted at a fixed position. A boss 2012 is fixed to the right end of the threaded rod 201, and the outer peripheral wall of the boss 2012 is provided with anti-slip grooves to increase friction during operation.
[0039] The rest of the structure is the same as that of the first embodiment.
[0040] The operation process of this embodiment is as follows: when fixing the exhaust pipe, the threaded rod 201 is driven to rotate by rotating the operating boss 2012, driving the side plate 2011 to move inward, so that the moving block 203, the connecting plate 205 and the anti-sliding block 204 all move inward, and finally the exhaust pipe is clamped and fixed by the anti-sliding block 204.
[0041] For specific embodiment 3, please refer to Figure 1 and 5, which is the third embodiment of the utility model. This embodiment is based on the above two embodiments, and this embodiment is different from the above embodiments in that: a purification lighting component 3 is arranged above the angle adjustment component 1, and the purification lighting component 3 includes a mounting box 303. A fan 301 is fixed to the upper wall of the mounting box 303, so that the inside of the mounting box 303 is in a negative pressure state to suck harmful gases into the mounting box 303, and an activated carbon filter plate 304 is arranged inside the mounting box 303 for adsorbing and filtering harmful substances. A lighting lamp 305 is fixed to the inner wall of the lower side of the mounting box 303 to provide light for the processing of the exhaust pipe. The lighting lamp 305 increases the light intensity during the processing of the exhaust pipe, and the fan 301 allows the harmful gases to pass through the activated carbon filter plate 304, so as to filter the harmful substances in the gas generated during welding.
[0042] Specifically, a perforation 3032 is provided on the upper wall of the installation box 303 corresponding to the position of the fan 301, and a limiting frame 3031 is fixed on the inner wall of the installation box 303 corresponding to the upper and lower sides of the activated carbon filter plate 304 to clamp the activated carbon filter plate 304, and the limiting frame 3031 is set in a circular shape.
[0043] The mounting box 303 is fixedly connected to the mounting plate 101, a side door 302 is provided in front of the activated carbon filter plate 304, and the side door 302 is fixedly connected to the mounting box 303 by screws, a rectangular groove is provided at the position of the side door 302 corresponding to the front wall of the mounting box 303, and after the side plate 2011 is opened to expose the rectangular groove, the activated carbon filter plate 304 can be operated for replacement.
[0044] The rest of the structure is the same as that of the second embodiment.
[0045] The operation process of this embodiment is: by operating the lighting lamp 305, the light generated provides a light source for people to process the exhaust pipe, and the fan 301 is used to make the installation box 303 in a negative pressure state. The harmful gas generated during welding passes through the activated carbon filter plate 304 and is filtered under the action of the activated carbon filter plate 304. The filtered gas passes through the perforation 3032 and is discharged to the outside of the installation box 303.
[0046] In addition, the electrical appliances in the special fixture for processing exhaust pipes are all electrically connected to an external power source through conductive wires. At the same time, the electrical appliances in the special fixture for processing exhaust pipes are all existing technologies, and their models are not limited here.
[0047] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0048] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A special fixture for processing an exhaust pipe, comprising an angle adjustment component (1), characterized in that: The angle adjustment assembly (1) comprises a mounting plate (101), a rotating plate (102) is arranged in front of the lower side of the mounting plate (101), a mounting sleeve (1022) is fixed at the middle position of the rear wall of the rotating plate (102), a bearing is fixed inside the mounting sleeve (1022), a fixing rod (1015) is fixed inside the bearing, the fixing rod (1015) is fixedly connected to the mounting plate (101), and an angle scale ring (1012) is fixed on the outside of the rotating plate (102) corresponding to the front wall of the mounting plate (101); A clamping assembly (2) is arranged in front of the angle adjustment assembly (1), the clamping assembly (2) comprising a threaded rod (201), the threads of the outer peripheral walls on both sides of the threaded rod (201) being in opposite directions, anti-sliding blocks (204) being symmetrically arranged on the left and right sides behind the threaded rod (201), side plates (2011) being arranged on the outside of the anti-sliding blocks (204), and the side plates (2011) being threadedly connected to the threaded rod (201); A purification lighting assembly (3) is arranged above the angle adjustment assembly (1), and the purification lighting assembly (3) comprises a mounting box (303), a fan (301) is fixed to the upper wall of the mounting box (303), an activated carbon filter plate (304) is arranged inside the mounting box (303), and a lighting lamp (305) is fixed to the inner wall of the lower side of the mounting box (303).
2. The special fixture for processing exhaust pipes according to claim 1, characterized in that: Universal balls (1014) are fixed in a circular array on the inner side of the angle scale ring (1012) corresponding to the front wall of the mounting plate (101), and the balls in the universal balls (1014) are in contact with the rotating plate (102), and a pointer (1021) is fixed on the outer peripheral wall of the rotating plate (102).
3. The special fixture for processing exhaust pipes according to claim 2, characterized in that: A screw rod (103) is threadedly connected along the edge of the rotating plate (102), and countersunk holes (1013) are provided in a circular array at the position where the screw rod (103) is located, corresponding to the front wall of the mounting plate (101), and the rear end of the screw rod (103) is located inside the countersunk hole (1013).
4. The special fixture for processing exhaust pipes according to claim 3, characterized in that: A screw block (1031) is fixed to the front end of the screw rod (103), and an outer peripheral wall of the screw block (1031) is provided with anti-slip grooves. Bolts (1011) are provided at the four corners of the mounting plate (101).
5. The special fixture for processing exhaust pipes according to claim 1, characterized in that: The inner side wall of the anti-sliding block (204) is provided with a receiving groove (2041), and the receiving groove (2041) is arranged in an arc shape. The outer side wall of the anti-sliding block (204) is fixed with a connecting plate (205), the outer side wall of the connecting plate (205) is fixed with a connecting rod (2031), the outer end of the connecting rod (2031) is fixed with a moving block (203), and the outer part of the moving block (203) is fixedly connected to the side plate (211).
6. The special fixture for processing exhaust pipes according to claim 5, characterized in that: A vertical plate (202) is fixed to the outside of the moving block (203) corresponding to the front wall of the rotating plate (102), and the moving block (203) and the vertical plate (202) are loosely matched, the threaded rod (201) is rotatably connected to the vertical plate (202) via a bearing, a boss (2012) is fixed to the right end of the threaded rod (201), and an outer peripheral wall of the boss (2012) is provided with anti-slip grooves.
7. The special fixture for processing exhaust pipes according to claim 1, characterized in that: A perforation (3032) is provided on the upper wall of the installation box (303) at the location of the fan (301), and a limit frame (3031) is fixed on the upper and lower sides of the activated carbon filter plate (304) corresponding to the inner wall of the installation box (303), and the limit frame (3031) is arranged in a circular shape.
8. The special fixture for processing exhaust pipes according to claim 7, characterized in that: The installation box (303) is fixedly connected to the installation plate (101); a side door (302) is provided in front of the activated carbon filter plate (304); and the side door (302) is fixedly connected to the installation box (303) by means of screws.