Ceramic microbead polishing device
By designing a ceramic bead polishing device, using ultrasonic vibration and a motor-driven polishing basket, combined with the use of a filter plate, the problem of waste medium accumulation during the ceramic bead polishing process is solved, and efficient polishing and waste treatment are achieved.
Patent Information
- Application Number
- CN202421018761.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Ceramic microbeads generate a large amount of waste medium during the polishing process, which affects the polishing operation and increases the difficulty of cleaning.
A kind of ceramic micro beads polished device, including ultrasound polishing warehouses, processing warehouses, filter boards and lift components. Through ultrasonic vibration and motor polishing basket, ceramic micro beads are polished in the abrasive suspension, and the filter plate is used to filter and collect waste media.
The efficient polishing of ceramic micro beads is achieved. The design of the filter board effectively collects and handles the waste media, which improves the polishing effect and simplifies the cleaning process.
Smart Images
Figure CN222386705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic polishing, in particular to a ceramic micro-bead polishing device. Background Art
[0002] Ceramic microbeads are prepared slurry for standby use; the microbead titration equipment is adjusted to add the photothermal curing initiator into the slurry in proportion, stir evenly, inject into the slurry storage tank, install the cylinder pressurizing device, open the storage tank valve, start the titration pump, suck the slurry into the titration syringe, and close the storage tank valve; the droplets continue to fall to form ceramic microbeads.
[0003] Ceramic microbeads need to be mirror-finished and polished after production. During the polishing process, a large amount of waste media will be generated. The long-term accumulation of waste media will not only affect the normal polishing operation, but also make the cleaning of the working surface more difficult. In order to cope with the above problems and defects, a ceramic microbead polishing device is provided. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a ceramic micro-bead polishing device to solve the problem that the existing ceramic micro-beads need to be mirror-finished and polished after production, and a large amount of waste media will be generated during the polishing process. The long-term accumulation of the waste media will not only affect the normal polishing operation, but also increase the difficulty of cleaning the working surface.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A ceramic micro-bead polishing device comprises: a base plate, and a polishing assembly and a lifting assembly installed on the base plate; the polishing assembly comprises an ultrasonic polishing chamber installed on the top of the base plate, the inner wall of the ultrasonic polishing chamber is overlapped with a processing chamber, the bottom of the processing chamber is provided with a square groove, the inner wall of the square groove is provided with a circular groove, the inner wall of the circular groove is fixedly equipped with a spring, the end of the spring away from the circular groove is fixedly equipped with a clamping block, the outer wall of the clamping block is clamped with a fixing pin, the bottom of the fixing pin is fixedly equipped with a filter plate, the outer wall of the clamping block is fixedly equipped with a pull rod, and the pull rod passes through the processing chamber.
[0007] The lifting assembly includes a motor installed on the top of the base plate, the top of the motor output shaft is fixedly equipped with a screw, the outer wall of the screw is threadedly connected to a moving ring, the end of the moving ring away from the screw is rotatably connected to a polishing basket, the top of the base plate is fixedly equipped with a limiting rod, the outer wall of the limiting rod is slidably connected to the limiting ring, and the end of the limiting ring away from the limiting rod is rotatably connected to the polishing basket.
[0008] A groove is provided on the top of the ultrasonic polishing chamber, a lifting ear is clamped on the inner wall of the groove, and a side of the lifting ear away from the groove is fixedly connected to the processing chamber.
[0009] A support rod is fixedly mounted on the bottom of the bottom plate, and a suction cup is fixedly mounted on the bottom of the support rod.
[0010] The cross-sectional shape of the clamping block is a right-angled trapezoid, and the hypotenuse of the clamping block is located on a side close to the fixing pin.
[0011] The number of the springs, the clamping blocks and the fixing pins is four, and the four springs, the clamping blocks and the fixing pins are evenly distributed at the four corners of the bottom of the processing chamber.
[0012] Compared with the prior art, the utility model has at least the following beneficial effects:
[0013] 1. In the above scheme, an abrasive suspension is injected into the ultrasonic polishing chamber, and then ceramic beads are placed in a polishing basket. The screw is driven by a motor to rotate, thereby driving the movable ring to move longitudinally, and then driving the polishing basket to move longitudinally until it is immersed in the abrasive suspension. The solution is then stirred by ultrasonic vibration to separate the dissolved products on the surface of the ceramic beads, and the polishing operation is completed. At the same time, the waste medium generated after polishing is filtered and collected by a filter plate to improve the polishing effect of the ceramic beads.
[0014] 2. In the above scheme, when the filter plate needs to be replaced, it is only necessary to pull the pull rod to separate the card block from the fixing pin, and then the filter plate can be separated from the processing chamber, and then the new filter plate is taken out, and the fixing pin on the filter plate is aligned with the square groove and inserted inward. When the card block is squeezed, the card block moves to the depth of the circular groove. When the fixing pin is fully inserted into the square groove, the card block is no longer squeezed, and the card block is pushed in the direction of the fixing pin by the spring until the clamping operation is completed, thereby completing the replacement of the filter plate, which is beneficial to ensure the filtering effect on the waste medium. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of a ceramic micro-bead polishing device;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of a ceramic micro-bead polishing device from the first perspective;
[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the ceramic micro-bead polishing device from the second viewing angle;
[0019] Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure of a ceramic micro-bead polishing device from a first-angle perspective;
[0020] Figure 5 for Figure 3 A in the middle is an enlarged schematic diagram of the three-dimensional structure;
[0021] Figure 6 for Figure 4 The enlarged schematic diagram of the three-dimensional structure is shown at B in the middle.
[0022] [Reference Signs]
[0023] 1. Bottom plate;
[0024] 2. Polishing assembly; 21. Ultrasonic polishing chamber; 22. Processing chamber; 23. Square groove; 24. Round groove; 25. Spring; 26. Block; 27. Fixing pin; 28. Filter plate; 29. Pull rod;
[0025] 3. Lifting assembly; 31. Motor; 32. Screw; 33. Moving ring; 34. Polishing basket; 35. Limit rod; 36. Limit ring;
[0026] 4. Groove; 5. Lifting ear; 6. Support rod; 7. Suction cup.
[0027] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0028] The ceramic micro-bead polishing device provided by the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are listed as the best and preferred embodiments, and other alternatives can also be used by technicians in some known technical fields; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0029] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0030] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0031] It will be understood that the meaning of “on,” “over,” and “above” in this disclosure should be interpreted in the broadest manner, so that “on” means not only “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0032] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0033] like Figure 1 , Figure 3 and Figure 5-6 As shown, the embodiment of the utility model provides a ceramic micro-bead polishing device, comprising: a base plate 1, and a polishing assembly 2 and a lifting assembly 3 installed on the base plate 1; the polishing assembly 2 comprises an ultrasonic polishing chamber 21 for polishing installed on the top of the base plate 1, the inner wall of the ultrasonic polishing chamber 21 is overlapped with a processing chamber 22, the bottom of the processing chamber 22 is provided with a square groove 23, the inner wall of the square groove 23 is provided with a circular groove 24, the inner wall of the circular groove 24 is fixedly equipped with a spring 25 providing elastic force, and the end of the spring 25 away from the circular groove 24 is fixedly equipped with a clamping block 26, The outer wall of the block 26 is clamped with a fixing pin 27, and the bottom of the fixing pin 27 is fixedly equipped with a filter plate 28 for filtering and collecting waste media. The outer wall of the block 26 is fixedly equipped with a pull rod 29, and the pull rod 29 runs through the processing chamber 22. The number of springs 25, blocks 26 and fixing pins 27 is four, and the four springs 25, blocks 26 and fixing pins 27 are evenly distributed at the four corners of the bottom of the processing chamber 22. By limiting the number and position of the springs 25, blocks 26 and fixing pins 27, it is beneficial to improve the fixing effect of the filter plate 28.
[0034] like Figure 2 and Figure 3 As shown, the lifting assembly 3 includes a motor 31 installed on the top of the base plate 1, and a screw 32 is fixedly installed on the top of the output shaft of the motor 31. A moving ring 33 is threadedly connected to the outer wall of the screw 32, and the end of the moving ring 33 away from the screw 32 is rotatably connected to the polishing basket 34. A limit rod 35 is fixedly installed on the top of the base plate 1, and a limit ring 36 is slidably connected to the outer wall of the limit rod 35. The end of the limit ring 36 away from the limit rod 35 is rotatably connected to the polishing basket 34. The screw 32 is driven to rotate by the motor 31, thereby driving the moving ring 33 to move longitudinally, and then driving the polishing basket 34 to move longitudinally until it is immersed in the abrasive suspension, and then the solution is stirred by ultrasonic vibration to separate the dissolved products on the surface of the ceramic microbeads, thereby completing the polishing operation.
[0035] like Figure 1 and Figure 2 As shown, a groove 4 is provided at the top of the ultrasonic polishing chamber 21, and a lifting ear 5 is clamped on the inner wall of the groove 4. The lifting ear 5 is fixedly connected to the processing chamber 22 on the side away from the groove 4. By setting the groove 4 and the lifting ear 5, it is convenient to take the processing chamber 22 out of the ultrasonic polishing chamber 21, thereby improving its convenience.
[0036] like Figure 3 and Figure 5 As shown, a support rod 6 is fixedly mounted on the bottom of the base plate 1, and a suction cup 7 is fixedly mounted on the bottom of the support rod 6. The arrangement of the support rod 6 and the suction cup 7 is helpful to increase the friction between the device and the contact surface, thereby improving the stability of the device during operation.
[0037] like Figure 1 and Figure 2 As shown, the cross-sectional shape of the block 26 is a right-angled trapezoid, and the hypotenuse of the block 26 is located on the side close to the fixing pin 27. By limiting the block 26, it is helpful to improve the smoothness of the fixing pin 27 when inserting into the square groove 23, thereby improving the convenience of its installation.
[0038] The technical solution provided by the utility model, when working, injects abrasive suspension into the ultrasonic polishing chamber 21, and then places ceramic micro beads in the polishing basket 34, and drives the screw 32 to rotate through the motor 31, thereby driving the moving ring 33 to move longitudinally, and then drives the polishing basket 34 to move longitudinally until it is immersed in the abrasive suspension, and then stirs the solution through ultrasonic vibration to separate the dissolved products on the surface of the ceramic micro beads, and completes the polishing operation. At the same time, the waste medium generated after polishing is filtered and collected through the filter plate 28, so as to improve the polishing effect of the ceramic micro beads;
[0039] When the filter plate 28 needs to be replaced, only the pull rod 29 needs to be pulled to separate the block 26 from the fixing pin 27. Then the filter plate 28 can be separated from the processing chamber 22, and a new filter plate 28 can be taken out. The fixing pin 27 on the filter plate 28 is aligned with the square groove 23 and inserted inwardly. When the block 26 is squeezed, the block 26 moves toward the depth of the circular groove 24. When the fixing pin 27 is fully inserted into the square groove 23, the block 26 is no longer squeezed. The spring 25 pushes the block 26 in the direction of the fixing pin 27 until the clamping operation is completed, thereby completing the replacement of the filter plate 28, which is beneficial to ensuring the filtering effect on the waste medium.
[0040] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0041] A person skilled in the art will appreciate that all or part of the steps in the above-mentioned embodiment method can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.
[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. Ceramic micro-bead polishing device, characterized in that: include: A base plate (1), and a polishing assembly (2) and a lifting assembly (3) mounted on the base plate (1); The polishing assembly (2) comprises an ultrasonic polishing chamber (21) mounted on the top of the base plate (1); the inner wall of the ultrasonic polishing chamber (21) is overlapped with a processing chamber (22); the bottom of the processing chamber (22) is provided with a square groove (23); the inner wall of the square groove (23) is provided with a circular groove (24); the inner wall of the circular groove (24) is fixedly equipped with a spring (25); the end of the spring (25) away from the circular groove (24) is fixedly equipped with a clamping block (26); the outer wall of the clamping block (26) is clamped with a fixing pin (27); the bottom of the fixing pin (27) is fixedly equipped with a filter plate (28); the outer wall of the clamping block (26) is fixedly equipped with a pull rod (29); the pull rod (29) passes through the processing chamber (22).
2. The ceramic micro-bead polishing device according to claim 1, characterized in that: The lifting assembly (3) comprises a motor (31) mounted on the top of a base plate (1); a screw rod (32) is fixedly mounted on the top of an output shaft of the motor (31); a moving ring (33) is threadedly connected to the outer wall of the screw rod (32); an end of the moving ring (33) away from the screw rod (32) is rotatably connected to a polishing basket (34); a limiting rod (35) is fixedly mounted on the top of the base plate (1); an outer wall of the limiting rod (35) is slidably connected to a limiting ring (36); an end of the limiting ring (36) away from the limiting rod (35) is rotatably connected to the polishing basket (34).
3. The ceramic micro-bead polishing device according to claim 1, characterized in that: The top of the ultrasonic polishing chamber (21) is provided with a groove (4), the inner wall of the groove (4) is clamped with a lifting ear (5), and the side of the lifting ear (5) away from the groove (4) is fixedly connected to the processing chamber (22).
4. The ceramic micro-bead polishing device according to claim 1, characterized in that: A support rod (6) is fixedly mounted on the bottom of the base plate (1), and a suction cup (7) is fixedly mounted on the bottom of the support rod (6).
5. The ceramic micro-bead polishing device according to claim 1, characterized in that: The cross-sectional shape of the clamping block (26) is a right-angled trapezoid, and the oblique side of the clamping block (26) is located on a side close to the fixing pin (27).
6. The ceramic micro-bead polishing device according to claim 1, characterized in that: The number of the springs (25), the clamping blocks (26) and the fixing pins (27) is four, and the four springs (25), the clamping blocks (26) and the fixing pins (27) are evenly distributed at the four corners of the bottom of the processing chamber (22).