Single-station automatic air core cutting equipment

By designing a single-station automatic air core cutting equipment and using carrier transportation lines and detection components, the existing problems of heavy workload and low production efficiency in air core processing have been solved, and automated production and high yields have been achieved.

CN222387117UActive Publication Date: 2025-01-24DINGQI SPORTS GOODS (HUAIAN) CO LTD
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Patent Information

Application Number
CN202421177294.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

There are problems of large workload and low production efficiency in existing gas core processing, and an automated gas-cutting core equipment is needed to replace manual operation.

Method used

A single-station automatic air core cutting equipment is designed, including a workbench, loading assembly, cutting assembly and unloading assembly, and the automatic transfer and processing of products between different stations is realized through the carrier transport line. The equipment is also equipped with a detection component to detect product quality after cutting to ensure product yield and production efficiency.

Benefits of technology

The automated production of gas core processing has been realized, the workload of personnel is reduced, the production efficiency is improved, and the product yield rate is improved by detecting the component.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to single-station automatic air core cutting equipment, belongs to the technical field of air core processing, and aims to solve the problems of high workload of personnel and low production efficiency caused by manual air core cutting processing in the conventional air core processing. The device comprises a workbench, a feeding assembly, a cutting assembly and a discharging assembly, and a carrier conveying line is arranged on the workbench and used for conveying carriers; the feeding assembly, the sub-cutting assembly and the discharging assembly are installed on the workbench at intervals along the carrying base conveying line to form a product feeding station, a sub-cutting station and a discharging station. The feeding assembly and the discharging assembly are provided with a product clamping unit and a transferring unit correspondingly. And the product clamping unit is used for clamping, and products are transferred between the feeding station or the discharging station and the carrying base conveying line through the transferring unit. The single-station automatic air core cutting equipment can replace manual work to automatically conduct punching and core cutting machining, the workload of workers is small, the automation degree is high, and the production efficiency is high.
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Description

Technical Field

[0001] The utility model relates to a single-station automatic gas core cutting device, belonging to the technical field of gas core processing. Background Art

[0002] There are various kinds of balls on the market, such as leather balls used in sports, including basketballs, volleyballs, footballs, etc., as well as small inflatable balls for children to play with. Inflatable balls generally consist of a sphere and a valve core fixed to the sphere by heat melting. When the sphere needs to be inflated, the valve core, also called the gas core, can be inserted through the gas needle at the front end of the air delivery pipe of the air pump to fill the sphere with gas. After the gas needle is pulled out, the valve core blocks the air inside and outside the sphere, giving the sphere a certain degree of elasticity.

[0003] In the existing gas core processing, it is necessary to perform punching and cutting on the center of the gas core. The existing processing method is to use manual drilling, specifically manually taking the gas core and placing it into the carrier of the gas core cutting equipment, and then manually cutting the gas core. This type of processing method has the problems of large workload and low production efficiency during mass production. Therefore, there is an urgent need for an automated gas core cutting equipment to solve the problem of large workload and low production efficiency during the existing gas core processing, which uses manual gas core cutting. Utility Model Content

[0004] The purpose of the utility model is to provide a single-station automatic gas core cutting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a single-station automatic core cutting equipment, comprising a workbench, a loading assembly, a cutting assembly and a unloading assembly, the workbench is provided with a carrier transport line for transporting the carrier; the loading assembly, the cutting assembly and the unloading assembly are respectively installed on the workbench at intervals along the carrier transport line to constitute a product loading station, a cutting station and an unloading station; the loading assembly and the unloading assembly are respectively provided with a product clamping unit and a transfer unit; the product is clamped by the product clamping unit of the loading assembly, and transferred to the carrier of the carrier transport line through the transfer unit, and then transported to the cutting station in sequence by the carrier transport line, the product is cut by the cutting assembly, and transferred to the unloading station after cutting is completed, the finished product is clamped by the product clamping unit of the unloading assembly, and transferred to the unloading area for unloading through the transfer unit.

[0006] Specifically, a detection component is installed on the workbench between the cutting station and the unloading station; the detection component is installed on the side of the carrier transport line to form an inspection station for inspecting the products after cutting. This application sets up a detection component to complete the inspection after the air core cutting process, so as to detect good and bad finished products, facilitate product sorting during subsequent unloading, improve product yield and production efficiency.

[0007] Specifically, the carrier transport line includes a turntable and a rotating motor; the turntable is rotatably installed on the workbench, the rotating motor is fixedly installed on the bottom of the workbench, and its power end is connected to the turntable; at least one carrier is installed on the turntable for installing products. The present application sets a turntable as a carrier transport line to realize the transfer and processing of products between the loading station, the cutting station and the unloading station by the rotation of the turntable, so as to realize the automated production of gas core processing and improve work efficiency. And according to production requirements, an appropriate number of carriers can be set to form a single-station automatic gas core cutting production line. In addition, the loading assembly, the cutting assembly, the detection assembly and the unloading assembly are evenly spaced on the workbench outside the turntable. The present application adopts a method of evenly spaced arrangement of the loading assembly, the cutting assembly, the detection assembly and the unloading assembly, which is convenient for controlling the rotation angle of the turntable, ensuring the positioning of the carrier when the carrier is transferred to each processing station, and improving the gas core cutting effect.

[0008] Specifically, the feeding assembly includes a vibrating feeder and a product flow channel; the inlet of the product flow channel is connected to the outlet of the vibrating feeder, and the outlet station of the product flow channel constitutes the material taking station of the feeding assembly; the product clamping unit and the transfer unit of the feeding assembly are installed at the material taking station. This arrangement can realize automatic product feeding and reduce the workload of personnel feeding.

[0009] Specifically, the product flow channel includes a mounting frame, a sliding carrier and a first cylinder; the mounting frame is provided with a slide rail, the sliding carrier is slidably mounted on the slide rail, the first cylinder is fixedly mounted on the mounting frame, and its power end is connected to the sliding carrier; a limit plate is installed on the side of the sliding carrier, and two limit blocks are provided on the mounting frame, the two limit blocks are relatively installed on both sides of the limit plate, and the limit blocks are located within the movement trajectory of the limit plate to form the feeding station and the discharging station of the product flow channel; the sliding carrier is provided with a mounting cavity adapted to the shape of the product; a limit frame is provided on the upper part of the mounting frame, and the limit frame is located within the sliding trajectory of the mounting cavity of the sliding carrier to limit the product in the mounting cavity; an opening is provided on the limit frame at a position corresponding to the limit block of the feeding station to form the feeding port of the product flow channel. The present application sets a limit plate and a limit block to adjust the position of the feeding station and the discharging station of the sliding carrier by changing the installation position of the limit block, so as to be suitable for the feeding requirements of different products. By setting an installation cavity and a limit frame on the sliding carrier, when the sliding carrier moves to the inlet of the product flow channel, the discharge port of the vibrating loader is connected with the installation cavity of the sliding carrier, so that the product automatically enters the installation cavity and completes the loading. Then the product slides with the sliding carrier toward the discharge station of the product flow channel for product transfer. During the transfer process, in order to prevent the product from falling, the product is limited by setting a limit frame to improve the stability of product transfer.

[0010] Specifically, the cutting assembly includes a cutting frame, a cutting knife and a second cylinder; the cutting frame is provided with a guide rail, the cutting knife is slidably mounted on the guide rail, the second cylinder is fixedly mounted on the cutting frame, and its power end is connected to the cutting knife; two clamping block mounting plates are fixedly mounted on both sides of the cutting knife, and clamping blocks are slidably mounted on the clamping block mounting plates, one end of the two clamping blocks are connected as a whole through a connecting plate to form a clamping part, and a spring is sleeved on the clamping block between the clamping block mounting plate and the connecting plate; a guide block is installed on the connecting plate at a position corresponding to the cutting knife; a through hole is provided at the position of the guide block corresponding to the cutting knife, and a guide groove adapted to the shape of the product is provided at the bottom of the guide block, and the guide groove is connected to the through hole; a lubricating oil channel is opened on the outer side of the connecting plate, one end of the lubricating oil channel is connected to the through hole, and the other end is connected to a lubricating oil supply component. The cutting knife is slidably mounted on the cutting frame to achieve the punching and cutting of the air core on the carrier. In order to ensure the accurate relative positioning of the cutting knife and the product during cutting, a pressing block is provided on the cutting frame to achieve the pressing of the turntable during cutting to ensure the stability of the carrier. At the same time, in order to ensure the accuracy of cutting, a guide block is provided on the connecting plate to achieve the positioning of the product by the guide block, and the cutting knife is guided along the through hole to improve the cutting effect. In addition, the present application provides a lubricating oil channel to lubricate the cutting knife to improve the cutting effect and extend the service life of the cutting knife.

[0011] Specifically, the detection assembly includes a detection frame, a detection unit and a third cylinder; a slide is provided on the detection frame, the detection unit is slidably mounted on the slide, the third cylinder is fixedly mounted on the detection frame, and its power end is connected to the detection unit; the detection unit includes a dynamic probe, a static probe and a detector; the dynamic probe is slidably mounted on the slide, and it is connected to the power end of the third cylinder, the static probe is fixedly mounted on the bottom of the workbench, and corresponds to the dynamic probe, and the detector is electrically connected to the dynamic probe and the static probe, respectively. The present application forms a detection component by arranging dynamic and static probes, so that the dynamic probe can pass through the successfully punched air core and realize electrical connection with the static probe, and then judge the product as a good product, otherwise it is judged as a defective product, the operation is simple, and the detection is fast and accurate.

[0012] Specifically, the unloading assembly includes a good product collector, a defective product collector and a fourth cylinder; the good product collector is installed at the bottom of the workbench, and a unloading channel is provided on the workbench at a position corresponding to the good product collector; a sliding guide rail is provided on the workbench on the side of the unloading channel, and the defective product collector is slidably installed on the sliding guide rail, and the fourth cylinder is fixedly installed on the workbench, and its power end is connected to the defective product collector. The defective product collector is driven by the fourth cylinder and slides along the sliding guide rail to open or close the unloading channel. This application realizes the classified collection of products after the gas core is cut through the good product collector and the defective product collector, thereby improving production efficiency.

[0013] Specifically, the transfer unit includes a mounting seat, a slide, a track plate and a drive motor; the mounting seat is provided with a first guide rail and a second guide rail, and the first guide rail is fixedly mounted on the mounting seat in the direction of the carrier transport line, the slide is slidably mounted on the first guide rail, and the second guide rail is slidably mounted on the slide along the radial direction; one end of the second guide rail is connected to the product clamping unit, and the other end is connected to a follower; the track plate is fixedly mounted on the mounting seat, and it has a U-shaped track groove, the follower of the second guide rail is slidably mounted in the U-shaped track groove, the drive motor is fixedly mounted on the mounting seat, and its power end is fixedly connected to the follower; the product clamping unit is a pneumatic clamp. This arrangement enables the product to be clamped by the product clamping unit, and the drive motor drives the slide to transfer along the first guide rail between the processing station and the carrier transport line, and the second guide rail is arranged to enable the clamping unit to clamp and transfer the product in the radial direction, so that the product clamping and transfer are automated and the production efficiency is improved.

[0014] Specifically, the workbench is also provided with a control component, which includes a human-machine interface, a carrier sensor and a control cabinet; the human-machine interface is electrically connected to the controller; the control cabinet is installed at the bottom of the workbench, and it is provided with a controller, and the controller is electrically connected to the loading component, the cutting component, the detection component and the unloading component respectively; the human-machine interface includes a control button, a display and an alarm light; the carrier sensor is fixedly installed on the workbench between the loading station and the unloading station, and its sensor faces the carrier on the turntable. This application improves the degree of automation of the equipment by setting up a human-machine interface to control the operation of each component, and inputting parameters of each component and starting and stopping the equipment through control buttons.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The present application provides a carrier transport line on the workbench for transporting the carrier; the loading assembly, the cutting assembly and the unloading assembly are installed on the workbench at intervals along the carrier transport line, forming a product loading station, a cutting station and an unloading station, and the loading assembly and the unloading assembly are respectively provided with a product clamping unit and a transfer unit, so that the product can be loaded at the loading station, and then the product clamping unit clamps and transfers it to the carrier on the carrier transport line through the transfer unit. Then the product is automatically transferred to the cutting station and the unloading station through the carrier transport line to perform the cutting process of the air core and the unloading of the finished air core, so that the punching and cutting process is replaced by manual work, reducing the workload of personnel and improving production efficiency.

[0017] 2. Based on the above, the present application sets a turntable as a carrier transport line, and sets a carrier on the turntable, and drives the carrier to be transferred between processing stations through the rotation of the turntable, so that the equipment components are arranged compactly and occupy a small space.

[0018] 3. On the basis of the foregoing, the present application sets up a detection component between the cutting station and the unloading station to realize the detection after the completion of the air core cutting process, so as to facilitate the detection of good and defective finished products, and then sort the products during the subsequent unloading, thereby improving the product yield and production efficiency.

[0019] 4. On the basis of the above, the cutting assembly of the present application is provided with a pressing block and a connecting plate with a guide groove, so that when the air core is punched and cut, the pressing block presses the turntable to ensure the stability of the product and avoid deviation during the cutting process. At the same time, when punching and cutting, the guide groove is sleeved on the outside of the air core, which can ensure that the cutting knife punches the air core along the through hole, improves the cutting effect, and improves the product yield.

[0020] 5. Based on the above, the blanking assembly of the present application is provided with a defective product collector and a good product collector to realize the classified collection of products after air core cutting, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The schematic diagram of the structure of the single-station automatic gas core cutting device of the utility model (1);

[0022] Figure 2 This is a schematic structural diagram of the single-station automatic gas core cutting device of the utility model (2);

[0023] Figure 3 It is a structural schematic diagram of the product flow channel of the single-station automatic gas core cutting equipment of the utility model;

[0024] Figure 4 It is a structural schematic diagram of a cutting subassembly of a single-station automatic gas core cutting device of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the detection assembly of the single-station automatic gas core cutting equipment of the utility model;

[0026] Figure 6 It is a structural schematic diagram of the transfer unit and the product clamping unit of the single-station automatic gas core cutting equipment of the utility model;

[0027] Figure 7 It is a structural schematic diagram of the carrier transport line of the single-station automatic gas core cutting equipment of the utility model;

[0028] Figure 8 It is a structural schematic diagram of the blanking assembly of the single-station automatic gas core cutting equipment of the utility model. DETAILED DESCRIPTION

[0029] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0030] See also Figure 1-8A single-station automatic core cutting equipment comprises a workbench 1, a loading assembly 2, a cutting assembly 3 and a unloading assembly 4. The workbench 1 is provided with a carrier transport line for transporting a carrier 9; the loading assembly 2, the cutting assembly 3 and the unloading assembly 4 are respectively installed on the workbench at intervals along the carrier transport line to constitute a product loading station, a cutting station and an unloading station; the loading assembly and the unloading assembly are respectively provided with a product clamping unit 6 and a transfer unit 7; the product 8 is clamped by the product clamping unit 6 of the loading assembly, and is transferred to the carrier of the carrier transport line through the transfer unit 7, and then transported to the cutting station in sequence by the carrier transport line, and the product is cut by the cutting assembly, and is transferred to the unloading station after cutting is completed, and the finished product is clamped by the product clamping unit of the unloading assembly, and is transferred to the unloading area for unloading through the transfer unit. Among them, the transfer unit 7 includes a mounting seat 70, a slide seat 71, a track plate 72 and a drive motor 73; a first guide rail 74 and a second guide rail 75 are provided on the mounting seat 70, and the first guide rail 74 is fixedly installed on the mounting seat in the direction of the carrier transport line, the slide seat 71 is slidably installed on the first guide rail 74, and the second guide rail 75 is radially slidably installed on the slide seat 71; one end of the second guide rail is connected to the product clamping unit 6, and the other end is connected to a follower; the track plate 72 is fixedly installed on the mounting seat, and it has a U-shaped track groove, the follower of the second guide rail is slidably installed in the U-shaped track groove, the drive motor 73 is fixedly installed on the mounting seat, and its power end is fixedly connected to the follower; the product clamping unit 6 is a pneumatic clamp.

[0031] In this embodiment, a detection assembly 5 is installed on the workbench between the cutting station and the unloading station; the detection assembly is installed on the side of the carrier transport line, forming an inspection station for inspecting the products after cutting. Among them, the carrier transport line includes a turntable 10 and a rotating motor 11; the turntable 10 is rotatably installed on the workbench 1, and the rotating motor 11 is fixedly installed at the bottom of the workbench, and its power end is connected to the turntable 10; at least one carrier 9 is installed on the turntable for mounting products. In addition, the loading assembly, the cutting assembly, the detection assembly and the unloading assembly are evenly spaced on the workbench outside the turntable.

[0032] The feeding assembly 2 of this embodiment includes a vibrating loader 20 and a product flow channel; the inlet of the product flow channel is connected to the outlet of the vibrating loader, and the outlet station of the product flow channel constitutes the material picking station of the feeding assembly; the product clamping unit and the transfer unit of the feeding assembly are installed at the material picking station. The product flow channel includes a mounting frame 21, a sliding carrier 22 and a first cylinder 23; a slide rail is provided on the mounting frame 21, the sliding carrier 22 is slidably mounted on the slide rail, the first cylinder 23 is fixedly mounted on the mounting frame 21, and its power end is connected to the sliding carrier; a limit plate 24 is installed on the side of the sliding carrier, and two limit blocks 25 are provided on the mounting frame, the two limit blocks 25 are relatively installed on both sides of the limit plate, and the limit blocks are located within the movement trajectory of the limit plate to form a feeding station and a discharging station of the product flow channel; a mounting cavity adapted to the shape of the product is provided on the sliding carrier 22; a limit frame 26 is provided on the upper part of the mounting frame, and the limit frame is located within the sliding trajectory of the mounting cavity of the sliding carrier to limit the product in the mounting cavity; an opening is provided at a position corresponding to the limit block of the feeding station on the limit frame 26 to form a feeding port of the product flow channel.

[0033] In addition, the cutting assembly 3 of the present embodiment comprises a cutting frame 30, a cutting knife 31 and a second cylinder 32; a guide rail is provided on the cutting frame 30, the cutting knife 31 is slidably mounted on the guide rail, and the second cylinder 32 is fixedly mounted on the cutting frame 30, and its power end is connected to the cutting knife; two clamping block mounting plates 33 are fixedly mounted on both sides of the cutting knife, and a clamping block 34 is slidably mounted on the clamping block mounting plate, one end of the two clamping blocks is connected as a whole through a connecting plate 35 to form a clamping part, and a spring is sleeved on the clamping block between the clamping block mounting plate 33 and the connecting plate; a guide block 36 is installed on the connecting plate 35 at a position corresponding to the cutting knife; a through hole is provided at the position of the guide block corresponding to the cutting knife, and a guide groove adapted to the shape of the product is provided at the bottom of the guide block, and the guide groove is connected to the through hole; a lubricating oil channel 37 is opened on the outer side of the connecting plate 35, one end of the lubricating oil channel is connected to the through hole, and the other end is connected to a lubricating oil supply component 38 through a connecting oil pipe (not shown).

[0034] The detection assembly 5 of this embodiment includes a detection frame 50, a detection unit and a third cylinder 51; a slideway is provided on the detection frame 50, the detection unit is slidably installed on the slideway, the third cylinder is fixedly installed on the detection frame, and its power end is connected to the detection unit; the detection unit includes a dynamic probe 52, a static probe 53 and a detector (not shown); the dynamic probe 52 is slidably installed on the slideway and is connected to the power end of the third cylinder, the static probe 53 is fixedly installed at the bottom of the workbench and corresponds to the dynamic probe, and the detector is electrically connected to the dynamic probe and the static probe, respectively.

[0035] The unloading assembly 4 of the present embodiment includes a good product collector 40, a defective product collector 41 and a fourth cylinder 42; the good product collector 40 is installed at the bottom of the workbench, and a unloading channel 43 is opened at a position on the workbench corresponding to the good product collector; a sliding guide rail is provided on the workbench on the side of the unloading channel, the defective product collector 41 is slidably installed on the sliding guide rail, the fourth cylinder 42 is fixedly installed on the workbench, and its power end is connected to the defective product collector 41, and the defective product collector is driven by the fourth cylinder to slide along the sliding guide rail to open or close the unloading channel 43.

[0036] In addition, a control component is also provided on the workbench of the present embodiment, and the control component includes a human-machine interface 60, a carrier sensor 61 and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller, and the controller is electrically connected to the loading component, the cutting component, the detection component and the unloading component respectively; the human-machine interface includes a control button, a display and an alarm light; the human-machine interface and the controller are electrically connected; the carrier sensor is fixedly installed on the workbench between the loading station and the unloading station, and its sensor faces the carrier on the turntable, and is used to sense the carrier between the unloading station and the loading station, so as to avoid the product failing to be taken away by the product clamping unit during unloading. When the carrier sensor senses that there is a product on the carrier, it will feedback to the controller to alarm and remind the operator to take away the product that has not been clamped.

[0037] Working principle: Before using the single-station automatic core cutting equipment of this embodiment, first set multiple carriers according to the number of processing stations and evenly spaced and fixedly install them on the turntable. Then input the rotation angle parameters of the turntable and adjust the positioning after the turntable stops rotating to ensure that the carrier can accurately locate the corresponding station every time. Finally, adjust the discharge speed of the vibration feeder to match the discharge speed of the product flow channel to ensure the stable connection before and after the product is transferred.

[0038] When the single-station automatic core cutting equipment is working, the core blank is poured into the hopper of the vibrating loader by the operator, and then the core blank enters the inlet of the product flow channel through the outlet of the vibrating loader, that is, enters the installation cavity of the sliding carrier, and then the first cylinder is started to drive the sliding carrier to slide along the slide rail to the outlet of the product flow channel. Then the pneumatic clamp of the loading assembly is started to clamp the product blank, and then the drive motor is started to drive the second guide rail to slide along the U-shaped track groove, and then drive the slide to slide along the first guide rail, thereby driving the pneumatic clamp to move toward the turntable. When the product blank moves to the upper side of the turntable, the product blank is placed in the carrier on the turntable by the pneumatic clamp to complete the loading process.

[0039] Then the product blank is first transferred from the turntable to the cutting station. After it is in place, the second cylinder starts to drive the cutting knife to slide toward the carrier to punch and cut the product on the carrier. It should be noted here that as the cutting knife slides, the clamping block mounting plate also slides to drive the clamping block to slide toward the carrier. When the clamping block is against the turntable on both sides of the carrier, the cutting knife continues to slide, while the clamping block stops sliding, and the clamping block mounting plate continues to slide, so that the clamping block can clamp the turntable to ensure that the turntable does not move during the cutting process. After completing the punching and cutting process, the cutting knife is reset, and then the turntable continues to rotate, driving the product carrier after cutting to move to the inspection station for quality inspection of the product after cutting. The moving probe is driven by the third cylinder to slide toward the static probe. Assuming that the air core is successfully punched, the moving probe will pass through the air core to complete the circuit connection with the static probe, and the detector will judge it as a good product, otherwise it will be judged as a defective product.

[0040] Finally, the air core after inspection is transferred to the unloading station via the turntable, and the air core is clamped by the product gripping unit of the unloading station, that is, the pneumatic gripper, and transferred to the top of the unloading channel by the transfer unit of the unloading station. If the air core is detected as a good product by the detection component, the finished air core is directly released by the pneumatic gripper and falls into the unloading channel and enters the good product collector. If it is detected as a defective product, the fourth cylinder is started to drive the defective product collector to move to the upper side of the unloading channel, and then the defective air core is released by the pneumatic gripper and falls into the defective product collector, thus completing the cutting process of an air core.

[0041] Finally, it should be noted that since there are multiple carriers in this embodiment, the carriers on the turntable can load, cut, test and unload materials in sequence. The operator only needs to enter the loading of product blanks and the emptying of the finished product collector, which has a high degree of production automation and a small workload.

[0042] The implementation methods of the utility model are described in detail above in conjunction with the embodiments, but the utility model is not limited to the above-mentioned implementation methods. For ordinary technicians in this technical field, after knowing the contents recorded in the utility model, they can make several equivalent changes and substitutions thereto without departing from the principle of the utility model. These equivalent changes and substitutions should also be regarded as belonging to the protection scope of the utility model.

Claims

1. A single-station automatic core cutting device, comprising a workbench, a loading assembly, a cutting assembly and a unloading assembly, characterized in that: A carrier transport line is provided on the workbench for transporting the carrier; the loading assembly, cutting assembly and unloading assembly are installed on the workbench at intervals along the carrier transport line to form a product loading station, a cutting station and an unloading station; the loading assembly and the unloading assembly are respectively provided with a product clamping unit and a transfer unit; the product is clamped by the product clamping unit of the loading assembly, and transferred to the carrier of the carrier transport line through the transfer unit, and then transported to the cutting station in sequence by the carrier transport line, and the product is cut by the cutting assembly, and transferred to the unloading station after cutting is completed, and the finished product is clamped by the product clamping unit of the unloading assembly, and transferred to the unloading area for unloading through the transfer unit.

2. The single-station automatic gas core cutting device according to claim 1 is characterized in that: A detection component is installed on the workbench between the cutting station and the unloading station; the detection component is installed on the side of the carrier transport line to form a detection station for detecting the products after cutting.

3. The single-station automatic gas core cutting device according to claim 2 is characterized in that: The carrier transport line includes a turntable and a rotating motor; the turntable is rotatably mounted on the workbench, the rotating motor is fixedly mounted on the bottom of the workbench, and its power end is connected to the turntable; at least one carrier is mounted on the turntable for mounting products; the loading assembly, cutting assembly, detection assembly and unloading assembly are evenly spaced on the workbench outside the turntable.

4. The single-station automatic gas core cutting device according to claim 3 is characterized in that: The feeding assembly includes a vibrating feeder and a product flow channel; the inlet of the product flow channel is connected to the outlet of the vibrating feeder, and the outlet station of the product flow channel constitutes the material picking station of the feeding assembly; the product clamping unit and the transfer unit of the feeding assembly are installed at the material picking station.

5. The single-station automatic gas core cutting device according to claim 4 is characterized in that: The product flow channel includes a mounting frame, a sliding carrier and a first cylinder; a slide rail is provided on the mounting frame, the sliding carrier is slidably mounted on the slide rail, the first cylinder is fixedly mounted on the mounting frame, and its power end is connected to the sliding carrier; a limit plate is installed on the side of the sliding carrier, and two limit blocks are provided on the mounting frame, the two limit blocks are relatively installed on both sides of the limit plate, and the limit blocks are located within the movement trajectory of the limit plate to constitute a feeding station and a discharging station of the product flow channel; a mounting cavity adapted to the shape of the product is provided on the sliding carrier; a limit frame is provided on the upper part of the mounting frame, and the limit frame is located within the sliding trajectory of the mounting cavity of the sliding carrier to limit the product in the mounting cavity; an opening is provided on the limit frame at a position corresponding to the limit block of the feeding station to constitute a feeding port of the product flow channel.

6. The single-station automatic gas core cutting device according to claim 3 is characterized in that: The cutting assembly comprises a cutting frame, a cutting knife and a second cylinder; a guide rail is provided on the cutting frame, the cutting knife is slidably mounted on the guide rail, the second cylinder is fixedly mounted on the cutting frame, and its power end is connected to the cutting knife; two clamping block mounting plates are fixedly mounted on both sides of the cutting knife, a clamping block is slidably mounted on the clamping block mounting plate, one end of the two clamping blocks is connected as a whole through a connecting plate to form a clamping part, and a spring is sleeved on the clamping block between the clamping block mounting plate and the connecting plate; a guide block is installed at a position on the connecting plate corresponding to the cutting knife; a through hole is provided at a position of the guide block corresponding to the cutting knife, and a guide groove adapted to the shape of the product is provided at the bottom of the guide block, and the guide groove is connected to the through hole; a lubricating oil channel is opened on the outer side of the connecting plate, one end of the lubricating oil channel is connected to the through hole, and the other end is connected to a lubricating oil supply component.

7. The single-station automatic gas core cutting device according to claim 3 is characterized in that: The detection assembly includes a detection frame, a detection unit and a third cylinder; a slideway is provided on the detection frame, the detection unit is slidably installed on the slideway, the third cylinder is fixedly installed on the detection frame, and its power end is connected to the detection unit; the detection unit includes a dynamic probe, a static probe and a detector; the dynamic probe is slidably installed on the slideway and is connected to the power end of the third cylinder, the static probe is fixedly installed on the bottom of the workbench and corresponds to the dynamic probe, and the detector is electrically connected to the dynamic probe and the static probe respectively.

8. The single-station automatic gas core cutting device according to claim 7 is characterized in that: The unloading assembly includes a good product collector, a defective product collector and a fourth cylinder; the good product collector is installed at the bottom of the workbench, and a unloading channel is opened at a position on the workbench corresponding to the good product collector; a sliding guide rail is provided on the workbench on the side of the unloading channel, and the defective product collector is slidably installed on the sliding guide rail, and the fourth cylinder is fixedly installed on the workbench, and its power end is connected to the defective product collector. The defective product collector is driven by the fourth cylinder to slide along the sliding guide rail to open or close the unloading channel.

9. The single-station automatic gas core cutting device according to claim 1, characterized in that: The transfer unit includes a mounting seat, a slide, a track plate and a driving motor; the mounting seat is provided with a first guide rail and a second guide rail, and the first guide rail is fixedly mounted on the mounting seat in the direction of the carrier transport line, the slide is slidably mounted on the first guide rail, and the second guide rail is slidably mounted on the slide along the radial direction; one end of the second guide rail is connected to the product clamping unit, and the other end is connected to a follower; the track plate is fixedly mounted on the mounting seat, and it has a U-shaped track groove, the follower of the second guide rail is slidably mounted in the U-shaped track groove, the driving motor is fixedly mounted on the mounting seat, and its power end is fixedly connected to the follower; the product clamping unit is a pneumatic clamp.

10. The single-station automatic gas core cutting device according to claim 3, characterized in that: A control component is also provided on the workbench, and the control component includes a human-machine interface, a carrier sensor and a control cabinet; the control cabinet is installed at the bottom of the workbench, and is provided with a controller; the controller is electrically connected to the loading component, the cutting component, the detection component and the unloading component respectively; the human-machine interface includes a control button, a display and an alarm light, and the human-machine interface is electrically connected to the controller; the carrier sensor is fixedly installed on the workbench between the loading station and the unloading station, and its sensor faces the carrier on the turntable.