Wood chip treatment equipment for wood processing

By designing a wood chip processing equipment for the integrated collaterals, rotating filter plate components, negative pressure pipe groups, and wood chips stamping units, it solves the problem of low -absorbing efficiency and filter board blockage caused by the incomplete efficiency of wood chips in wood processing. The efficient processing and secondary application of wood chips is achieved to form wood chips pressed cakes that can be used for fuel.

CN222387166UActive Publication Date: 2025-01-24NINGJIN COUNTY DIHAO FURNITURE CO LTD
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Patent Information

Application Number
CN202423134444.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-01-24
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

During wood processing, the particle size of the wood chips is different, resulting in low absorption efficiency, easy blockage of the filter plate, and inability to effectively handle and apply wood chips secondary.

Method used

A wood chip processing equipment for wood processing was designed, including a chip collection bin, a rotating filter plate assembly, a negative pressure pipe group and a wood chip stamping unit. Through negative pressure feeding, screening and secondary crushing, the wood chips are processed, and the wood chip press cake is formed through stamping for subsequent use as fuel or biomass pellet fuel.

Benefits of technology

Effectively prevent the production of dandruff during the cutting process of wood, improve the efficiency of wood chip treatment, prevent the filter plate from blocking, and transform the wood chips into a cake that can be used for fuel or biomass granules, and realizes the efficient processing and secondary application of wood chips.

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Abstract

The utility model discloses wood chip treatment equipment for wood processing, and belongs to the technical field of wood chip treatment equipment. Comprising a sawdust collecting bin, a rotary filter plate assembly, a negative pressure pipe set, a sawdust stamping unit and a distributing device, and the sawdust collecting bin is arranged under a sawing position; a discharging channel is arranged at the bottom of the scrap collecting bin. A discharging conveying belt is arranged on the inner side of the discharging channel. The rotary filter plate assembly comprises scraping plates which are rotationally arranged on the inner side of the scrap collecting bin and attached to the inner wall of the scrap collecting bin, the scraping plates are arranged in an X-shaped structure, the adjacent scraping plates are of a filter plate structure, and an overturning motor connected with the scraping plates is arranged outside the scrap collecting bin; the negative pressure pipe set comprises chip pumping pipes which are arranged on the two sides of the chip collecting bin at intervals, and the chip pumping pipes are arranged upwards in an inclined mode. According to the wood chip treatment equipment for wood processing, flying chips can be prevented from being generated in the cutting process, negative pressure feeding, screening and secondary smashing can be conducted on wood chips, and wood chip pressing cakes are obtained by punching the wood chips.
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Description

Technical Field

[0001] The utility model specifically relates to a sawdust processing device for wood processing, belonging to the technical field of sawdust processing devices. Background Art

[0002] When processing wood, it is necessary to cut the wood into various styles. When cutting wood, a large amount of wood chips will be generated. Therefore, the wood chips need to be processed. Since the wood chips generated when cutting wood are of different sizes, it is very inconvenient for workers to collect and process them. Usually, negative pressure suction is used to absorb the wood chips for processing. However, wood chips of different sizes will easily block the air inlet, resulting in a gradual decrease in the absorption efficiency. For this reason, Chinese Patent Publication No.: CN114872150A discloses a wood chip processing device for wood processing. When the wood chips are sucked by starting the negative pressure fan, the cleaning plate can scrape the outer wall of the filter plate, which can effectively prevent wood chips of different sizes from adhering to the filter plate to cause blockage, thereby improving the filtering and blocking efficiency of the filter plate. However, the scraped wood chips are prone to cause local accumulation, and the wood chips cannot be processed and reused. Utility Model Content

[0003] In order to solve the above problems, the utility model proposes a wood chip processing device for wood processing, which can prevent flying chips from being generated during the cutting process, and can perform negative pressure feeding, screening and secondary crushing of wood chips, and punch the wood chips to obtain wood chip cakes.

[0004] The sawdust processing equipment for wood processing of the utility model comprises:

[0005] A chip collecting bin is arranged directly below the sawing position; a discharge channel is arranged at the bottom of the chip collecting bin; a discharge conveyor belt is arranged inside the discharge channel;

[0006] A rotating filter plate assembly, the rotating filter plate assembly comprising a scraper rotatably arranged inside a chip collecting bin and in contact with the inner wall of the chip collecting bin, the scrapers being arranged in an X-shaped structure, an adjacent group of scrapers being a filter plate structure, and a flip motor connected to the scraper being arranged outside the chip collecting bin;

[0007] A negative pressure pipe group, the negative pressure pipe group includes chip extraction pipes arranged at intervals on both sides of the chip collection bin, the chip extraction pipes are arranged tilted upward, the chip extraction pipes are connected to the main pipe, and the main pipe is connected to the negative pressure feeder;

[0008] The sawdust stamping unit comprises a stamping platform, a plurality of stamping hole rows are formed on the stamping platform, a stamping force unit is arranged on the inner side of the stamping platform facing the stamping hole rows, a stamping hydraulic cylinder is fixed on the top pressure platform, a stamping slide is fixed on the bottom of the stamping hydraulic cylinder, and the stamping slide is slidably installed with a column; a stamping head is arranged on the bottom surface of the stamping slide facing the stamping hole rows;

[0009] The distributor comprises a vacuum discharge tank fixed to the side of the top pressure platform, a discharge bottom valve is arranged at the bottom of the vacuum discharge tank; a distribution hopper is slidably arranged on the top surface of the stamping platform opposite to the discharge bottom valve, an electric distribution paddle is arranged inside the distribution hopper; a transposition hydraulic cylinder is fixed to the side of the stamping platform.

[0010] During installation, the chip bin is directly fixed below the cutting position. When a large amount of wood chips are generated during the wood cutting process, the wood chips provide negative pressure through their own weight and the negative pressure pipe group, which can send the wood chips to the space formed by the inner wall of the chip bin and the scraper. At the same time, negative pressure can be synchronously provided around the cutting position, and fine-grained wood chips pass through the filter holes of the scraper and are pumped to the chip extraction pipe, the main pipe and the negative pressure feeder in turn; finally, the fine-grained wood chips are sent to the vacuum discharge tank through the negative pressure feeder to wait for subsequent applications; when the negative pressure feeder is working, the flip motor works to drive the scraper to rotate 180°, and the large-grained wood chips trapped on the top surface of the scraper are rotated and sent to the bottom of the chip bin, and then the large-grained wood chips are sent to the discharge conveyor belt through the discharge channel; finally, the large-grained wood chips are sent out of the chip bin through the discharge conveyor belt; then, the flip motor works to drive the scraper to rotate 180° again, so that the two scrapers of the filter plate structure face upwards, The sawdust is received again, and the fine-grained sawdust is extracted from above the scraper, and the sawdust is processed in a reciprocating cycle; when the sawdust is sent into the vacuum feeding tank, the discharge bottom valve is opened regularly to send the sawdust into the distribution hopper, and the distribution hopper is pushed forward by the displacement hydraulic cylinder, and the distribution hopper enters the punching hole column of the punching platform, and then the electric distribution paddle rotates to disperse and fill the sawdust into the punching hole column; after the filling is completed, the distribution hopper is reset, and then the stamping hydraulic cylinder works to drive the stamping slide to slide down straight along the column, so that the punching head on the bottom of the stamping slide enters the punching hole column, and the sawdust on the inside of the punching hole column is impacted by the stamping force unit and the stamping head to form a stamping material cake; then, the stamping hydraulic cylinder is reset, and at the same time, the stamping force unit pushes the stamping material cake up; then, the displacement hydraulic cylinder pushes the distribution hopper forward, pushes the stamping material cake away from the stamping hole column, and at the same time, the distribution hopper distributes the material to the punching hole column again, and works reciprocatingly in sequence.

[0011] Furthermore, a push plate is provided on the outer side of the distribution hopper close to the wood chip stamping unit; a discharge guide hopper is provided on the side of the stamping platform away from the distributor; when the distribution hopper is distributing materials, the shifting hydraulic cylinder pushes the distribution hopper forward, which can synchronously drive the push plate to move, and the push plate pushes the top stamping cake to the discharge guide hopper.

[0012] Furthermore, the stamping force-bearing unit includes a force-bearing platform arranged on the inner side of the stamping platform, a guide seat is fixed on the top surface of the force-bearing platform, a force-bearing column is slidably arranged on the guide seat, and the top of the force-bearing column is movably embedded in the stamping hole array; a lifting hydraulic cylinder is fixed on the bottom of the inner side of the force-bearing platform, the piston rod of the lifting hydraulic cylinder is embedded in the inner side of the guide seat, and a clamp is fixed; the clamp is movably engaged with the force-bearing column; when the stamping hydraulic cylinder works, it drives the stamping slide to slide down straight along the column, so that the stamping head on the bottom surface of the stamping slide enters the stamping hole array, and the stamping head presses the wood chips downward, so that the wood chips are pressed between the force-bearing columns, and the lower part of the force-bearing column is supported by the guide seat to avoid the lifting hydraulic cylinder from being impacted; after the wood chip cake is stamped, the piston rod of the lifting hydraulic cylinder drives the clamping head to push up, and the clamping head drives the force column to push up synchronously, thereby pushing the wood chip cake out of the stamping hole array.

[0013] Furthermore, the discharging conveyor belt is connected to the lifting hopper, the lifting hopper is connected to the crushing unit, the output end of the crushing unit is connected to the storage bin, and another set of distributors and wood chip punching units are provided at the bottom of the storage bin; when working, the discharging conveyor belt sends large-particle wood chips to the lifting hopper, and then sends them to the crushing unit through the lifting hopper, and the large-particle wood chips are crushed into suitable small-particle wood chips through the crushing unit to ensure the density of the wood chip cake.

[0014] Furthermore, a buffer bin is provided between the chip collecting bin and the discharging channel; the buffer bin receives and temporarily stores wood chips from the chip collecting bin and the discharging channel.

[0015] Compared with the prior art, the wood chip processing equipment for wood processing of the utility model can provide negative pressure around the cutting position when cutting wood to prevent the generation of flying chips, and negatively pump the small-particle wood chips generated by cutting to the wood chip stamping unit for direct stamping, and screen out large-particle wood chips, send them to the crushing unit for crushing, and then send them to the wood chip stamping unit for direct stamping to obtain wood chip cakes for subsequent direct use as fuel or biomass pellet fuel. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the sawdust processing equipment for wood processing of the utility model.

[0017] Figure 2 For the utility model Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.

[0018] Figure 3 It is a schematic diagram of the overall structure of the scraper of the utility model.

[0019] Figure 4 It is a schematic diagram of the internal installation structure of the chip collecting bin and the rotary filter plate of the utility model.

[0020] Figure 5This is a schematic diagram of the structure of the large-diameter wood chip secondary processing equipment of the utility model.

[0021] Figure numerals: 1. Chip collecting bin, 2. Discharge channel, 3. Discharge conveyor belt, 4. Scraper, 5. Flip motor, 6. Chip extraction pipe, 7. Main pipe, 8. Negative pressure loader, 9. Punching platform, 10. Punching hole array, 11. Column, 12. Top pressure platform, 13. Punching hydraulic cylinder, 14. Punching slide, 15. Punching head, 16. Vacuum unloading tank, 17. Discharge bottom valve, 18. Distribution hopper, 19. Electric distribution paddle, 20. Transposition hydraulic cylinder, 21. Push plate, 22. Discharge guide hopper, 23. Force platform, 24. Guide seat, 25. Force column, 26. Lifting hydraulic cylinder, 27. Chuck, 28. Lifting hopper, 29. Crushing unit, 30. Storage bin, 31. Buffer bin. DETAILED DESCRIPTION

[0022] like Figures 1 to 5 The wood chip handling equipment for wood processing shown comprises:

[0023] A chip collecting bin 1 is arranged directly below the sawing position; a discharge channel 2 is arranged at the bottom of the chip collecting bin 1; a discharge conveyor belt 3 is arranged inside the discharge channel 2;

[0024] A rotating filter plate assembly, the rotating filter plate assembly comprising a scraper 4 rotatably arranged inside the chip collecting bin 1 and in contact with the inner wall of the chip collecting bin 1, the scraper 4 being arranged in an X-shaped structure, an adjacent group of scrapers 4 being a filter plate structure, and a flip motor 5 connected to the scraper 4 being arranged outside the chip collecting bin 1;

[0025] A negative pressure pipe group, the negative pressure pipe group includes chip extraction pipes 6 arranged at intervals on both sides of the chip collection bin 1, the chip extraction pipes 6 are arranged tilted upward, the chip extraction pipes 6 are connected to the main pipe 7, and the main pipe 7 is connected to the negative pressure feeder 8;

[0026] The sawdust stamping unit comprises a stamping platform 9, on which a plurality of stamping hole rows 10 are formed, a stamping force unit is arranged on the inner side of the stamping platform 9 facing the stamping hole rows 10, a top pressing platform 12 is fixed on the stamping platform through a column 11; a stamping hydraulic cylinder 13 is fixed on the top pressing platform 12, a stamping slide 14 is fixed at the bottom of the stamping hydraulic cylinder 13, and the stamping slide 14 is slidably installed with the column 11; a stamping head 15 is arranged on the bottom surface of the stamping slide 14 facing the stamping hole rows 10;

[0027] The distributor comprises a vacuum discharge tank 16 fixed to the side of the top pressure platform 12, and a discharge bottom valve 17 is arranged at the bottom of the vacuum discharge tank 16; a distribution hopper 18 is slidably arranged on the top surface of the stamping platform 9 opposite to the discharge bottom valve 17, and an electric distribution paddle 19 is arranged inside the distribution hopper 18; a transposition hydraulic cylinder 20 is fixed to the side of the stamping platform 9.

[0028] During installation, the chip bin 1 is directly fixed below the cutting position. During the wood cutting process, a large amount of wood chips are generated. The wood chips are sent to the space formed by the inner wall of the chip bin 1 and the scraper 4 through the weight of the wood chips and the negative pressure pipe group. At the same time, negative pressure can be provided synchronously around the cutting position. Fine-grained wood chips pass through the filter holes of the scraper 4 and are sequentially pumped to the chip extraction pipe 6, the main pipe 7 and the negative pressure feeder 8; finally, the fine-grained wood chips are sent to the vacuum discharge tank 16 through the negative pressure feeder 8 and wait for the wood chips to be discharged. Subsequent applications: When the negative pressure feeder 8 is working, the flip motor 5 works to drive the scraper 4 to rotate 180 degrees, and the large-particle wood chips trapped on the top surface of the scraper 4 are rotated and sent to the bottom of the chip collecting bin 1. Then, the large-particle wood chips are sent to the discharge conveyor belt 3 through the discharge channel 2; finally, the large-particle wood chips are sent out of the chip collecting bin 1 through the discharge conveyor belt 3; then, the flip motor 5 works to drive the scraper 4 to rotate 180 degrees again, so that the two scrapers 4 of the filter plate structure face upward, receive the wood chips again, and separate the fine-particle wood chips into the filter plate structure. The wood chips are extracted from the top of the scraper 4, and the wood chips are processed in a reciprocating cycle; when the wood chips are sent to the vacuum feeding tank 16, the discharge bottom valve 17 is opened regularly to send the wood chips to the distribution hopper 18, and the distribution hopper 18 is pushed forward by the shift hydraulic cylinder 20, and the distribution hopper 18 enters the punching hole array 10 of the punching platform 9, and then the electric distribution paddle 19 rotates to disperse and fill the wood chips into the punching hole array 10; after the filling is completed, the distribution hopper 18 is reset, and then the punching hydraulic cylinder 13 works to drive the punching slide The seat 14 slides straight down along the column 11, so that the punching head 15 on the bottom of the punching slide seat 14 enters the punching hole array 10, and the wood chips inside the punching hole array 10 are impacted by the punching force unit and the punching head 15 to form a punching material cake; then, the punching hydraulic cylinder 13 is reset, and at the same time, the punching force unit pushes up the punching material cake; then, the shifting hydraulic cylinder 20 pushes the distribution hopper 18 forward, pushing the punching material cake away from the punching hole array 10, and at the same time, the distribution hopper 18 distributes the material to the punching hole array 10 again, and works reciprocatingly in sequence.

[0029] A push plate 21 is provided on the outer side of the distribution hopper 18 near the wood chip stamping unit; a discharge guide hopper 22 is provided on the side of the stamping platform 9 away from the distributor; when the distribution hopper 18 is distributing materials, the shifting hydraulic cylinder 20 pushes the distribution hopper 18 forward, and can synchronously drive the push plate 21 to move, and the push plate 21 pushes the top stamping cake to the discharge guide hopper 22.

[0030] The stamping force unit includes a force platform 23 arranged on the inner side of the stamping platform 9, a guide seat 24 is fixed on the top surface of the force platform 23, a force column 25 is slidably arranged on the guide seat 24, and the top of the force column 25 is movably embedded in the stamping hole array 10; a lifting hydraulic cylinder 26 is fixed on the bottom of the inner side of the force platform 23, the piston rod of the lifting hydraulic cylinder 26 is embedded in the inner side of the guide seat 24, and a clamp 27 is fixed; the clamp 27 is movably engaged with the force column 25; the stamping hydraulic cylinder 13 works The punching head 15 on the bottom of the punching slide 14 enters the punching hole array 10, and the punching head 15 presses the wood chips downward so that the wood chips are pressed between the force-bearing columns 25. The lower part of the force-bearing columns 25 is supported by the guide seat 24 to prevent the lifting hydraulic cylinder 26 from being impacted. After the wood chip cake is punched, the piston rod of the lifting hydraulic cylinder 26 drives the clamping head 27 to push up, and the clamping head 27 drives the force-bearing columns 25 to push up synchronously, thereby pushing the wood chip cake out of the punching hole array 10.

[0031] The discharging conveyor belt 3 is connected to the lifting hopper 28, the lifting hopper 28 is connected to the crushing unit 29, the output end of the crushing unit 29 is connected to the storage bin 30, and another set of distributors and wood chip punching units are arranged at the bottom of the storage bin 30; when working, the discharging conveyor belt 3 delivers large-size wood chips to the lifting hopper 28, and then delivers them to the crushing unit 29 through the lifting hopper 28, and the large-size wood chips are crushed into suitable small-size wood chips through the crushing unit 29 to ensure the density of the wood chip cake.

[0032] A buffer bin 31 is further provided between the chip bin 1 and the discharge channel 2 ; the buffer bin 31 isolates the chip bin 1 and the discharge channel 2 , and the buffer bin 31 receives and temporarily stores wood chips in the chip bin 1 and the discharge channel 2 .

[0033] The above embodiments are only preferred implementations of the present invention, so any equivalent changes or modifications made according to the structures, features and principles described in the scope of application of the present invention are included in the scope of application of the present invention.

Claims

1. A wood chip processing equipment for wood processing, characterized in that: include: A chip collecting bin is arranged directly below the sawing position; a discharge channel is arranged at the bottom of the chip collecting bin; A discharging conveyor belt is arranged inside the discharging channel; A rotating filter plate assembly, the rotating filter plate assembly comprising a scraper rotatably arranged inside a chip collecting bin and in contact with the inner wall of the chip collecting bin, the scrapers being arranged in an X-shaped structure, an adjacent group of scrapers being a filter plate structure, and a flip motor connected to the scraper being arranged outside the chip collecting bin; A negative pressure pipe group, the negative pressure pipe group includes chip extraction pipes arranged at intervals on both sides of the chip collection bin, the chip extraction pipes are arranged tilted upward, the chip extraction pipes are connected to the main pipe, and the main pipe is connected to the negative pressure feeder; The sawdust stamping unit comprises a stamping platform, a plurality of stamping hole rows are formed on the stamping platform, a stamping force unit is arranged on the inner side of the stamping platform facing the stamping hole rows, a top pressing platform is fixed on the stamping platform through a column; a stamping hydraulic cylinder is fixed on the top pressing platform, a stamping slide is fixed on the bottom of the stamping hydraulic cylinder, and the stamping slide is slidably installed with the column; a stamping head is arranged on the bottom surface of the stamping slide facing the stamping hole rows; The distributor comprises a vacuum discharge tank fixed to the side of the top pressure platform, a discharge bottom valve is arranged at the bottom of the vacuum discharge tank; a distribution hopper is slidably arranged on the top surface of the stamping platform opposite to the discharge bottom valve, an electric distribution paddle is arranged inside the distribution hopper; a transposition hydraulic cylinder is fixed to the side of the stamping platform.

2. The wood chip processing equipment for wood processing according to claim 1, characterized in that: A push plate is arranged on the outer side of the distribution hopper close to the wood chip punching unit; and a discharge guide hopper is arranged on the side of the punching platform away from the distribution device.

3. The wood chip processing equipment for wood processing according to claim 1, characterized in that: The stamping force-bearing unit includes a force-bearing platform arranged on the inner side of the stamping platform, a guide seat is fixed on the top surface of the force-bearing platform, a force-bearing column is slidably arranged on the guide seat, and the top of the force-bearing column is movably embedded in the stamping hole row; a lifting hydraulic cylinder is fixed to the bottom of the inner side of the force-bearing platform, the piston rod of the lifting hydraulic cylinder is embedded in the inner side of the guide seat and is fixed with a clamp; the clamp is movably engaged with the force-bearing column.

4. The wood chip processing equipment for wood processing according to claim 1, characterized in that: The discharging conveyor belt is connected to the lifting hopper, the lifting hopper is connected to the crushing unit, the output end of the crushing unit is connected to the storage bin, and another group of distributors and wood chip punching units are arranged at the bottom of the storage bin.

5. The wood chip processing equipment for wood processing according to claim 1, characterized in that: A buffer bin is also provided between the chip collecting bin and the discharging channel.

Citation Information

Patent Citations

  • Wood chip treatment equipment for wood processing

    CN114872150A