Buckle pressing machine for large mold built-in plate

By designing a crimping machine for built-in panels in large molds, and utilizing the combined power of a hydraulic cylinder and a compression spring, the rapid prototyping and demoulding of built-in panels is achieved, which solves the problems of long demoulding time and panel damage in the existing technology, and improves efficiency. Production efficiency and product quality.

CN222387198UActive Publication Date: 2025-01-24YILI YONGAN JUNENG ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420324799.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-01-24
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

In the existing built-in board production process, the mold release process takes a long time and is prone to damage the molded board.

Method used

A press machine for panels with built-in large molds is designed. It uses a hydraulic cylinder to push the movable press plate downward and extrudes it with the fixed mold seat. It uses the rebound force of the compression spring to push the mold bottom plate up to achieve rapid demoulding.

Benefits of technology

It has greatly improved production efficiency, reduced the damage of plate in the process of release, and saved production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressing and buckling machine for a large mold built-in plate, which relates to the technical field of built-in plate production and comprises a supporting seat, a structural top plate arranged at the top of the supporting seat, a fixed mold seat fixedly connected to the top of the supporting seat, a hydraulic cylinder mounted at the top of the structural top plate, and a mold bottom plate movably connected to the inside of the fixed mold seat. The top of a bottom plate of the supporting base is fixedly connected with two sets of supporting sleeve rods which are symmetrically distributed on the top of the bottom plate of the supporting base, the bottom of the mold bottom plate is fixedly connected with two sets of telescopic rods which are symmetrically distributed on the bottom of the mold bottom plate, and the telescopic rods are movably connected with the supporting sleeve rods. A supporting frame is fixedly connected to the inner wall of the fixed mold base. According to the utility model, the mold bottom plate at the top of the telescopic rod is pushed to move upwards through the resilience force of the compression spring, so that a formed built-in plate can be ejected out of the fixed mold seat, the production efficiency of the device is greatly improved, and meanwhile, the damage to a plate in the demolding process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of built-in plate production, in particular to a buckle pressing machine for large-mould built-in plates. Background Art

[0002] Large formwork built-in means that when installing the formwork, the insulation board is directly installed in the formwork, and then the concrete is poured. It is referred to as large formwork built-in. This process is suitable for cast-in-place concrete shear wall structure system with paint as the exterior finish.

[0003] During the production of existing built-in panels, workers are required to assemble the mold and then perform the pressing and pouring operation. After the panel solidifies, the mold must be disassembled before the formed panel can be removed. This demoulding operation is very time-consuming and the formed panel is easily damaged during demoulding.

[0004] Therefore, it is necessary to invent a large-mould built-in plate crimping machine to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a crimping machine for a large mold built-in plate to solve the problem of inconvenience in demoulding proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crimping machine for a large mold built-in plate, comprising a support seat, a structural top plate is arranged on the top of the support seat, the top of the support seat is fixedly connected to a fixed mold seat, the bottom of the structural top plate is movably connected to a movable crimping plate, a hydraulic cylinder is installed on the top of the structural top plate, an output rod is installed on the bottom of the hydraulic cylinder, the interior of the fixed mold seat is movably connected to a mold bottom plate, two groups of support sleeve rods are fixedly connected to the top of the bottom plate of the support seat, the two groups of support sleeve rods are symmetrically distributed on the top of the bottom plate of the support seat, two groups of telescopic rods are fixedly connected to the bottom of the mold bottom plate, the two groups of telescopic rods are symmetrically distributed on the bottom of the mold bottom plate, the telescopic rods are movably connected to the support sleeve rods, and the inner wall of the fixed mold seat is fixedly connected to a support frame.

[0007] Preferably, a cross connecting plate is provided at the bottom of the output rod, and the output rod is fixedly connected to the movable buckle plate via the cross connecting plate.

[0008] Preferably, the top of the hydraulic cylinder is threadedly connected with a plurality of groups of mounting bolts, and the plurality of groups of mounting bolts are distributed in a rectangular shape on the top of the hydraulic cylinder.

[0009] Preferably, two groups of guide slide bars are fixedly connected to the top of the support seat, and the two groups of guide slide bars are symmetrically distributed on the top of the support seat. Two groups of guide slide bars are fixedly connected to the outer side of the movable pressure buckle plate, and the two groups of guide slide bars are symmetrically distributed on the outer side of the movable pressure buckle plate.

[0010] Preferably, a compression spring is installed inside the support sleeve rod, a fixing block is provided on the top of the compression spring, and the compression spring is fixedly connected to the telescopic rod via the fixing block.

[0011] Preferably, a positioning plug is movably plugged into one side of the support sleeve rod, a positioning slot is provided on one side of the telescopic rod, and a magnet ring is installed on the outer side of the positioning plug.

[0012] Preferably, a rubber ring is installed on the top of the supporting frame.

[0013] Technical effects and advantages of the utility model:

[0014] 1. By arranging the mold bottom plate, the support sleeve rod, the telescopic rod, the compression spring, the fixed block, the positioning plug, the positioning slot, the magnet ring, the support frame and the rubber ring, the device can push the mold bottom plate at the top of the telescopic rod upward through the rebound force of the compression spring, so that the formed built-in plate can be ejected from the fixed mold seat, thereby greatly improving the production efficiency of the device and avoiding damage to the plate during the demoulding process;

[0015] 2. By setting a support seat, a structural top plate, a fixed mold seat, a movable buckle plate, a hydraulic cylinder, an output rod, a cross connecting plate, a mounting bolt, a guide slide bar and a guide slider, the device can push the movable buckle plate downward through the hydraulic cylinder and squeeze it with the fixed mold seat, so that the built-in plate can be extruded and formed, and the stability of the movable buckle plate downward movement is ensured by the guidance of the guide slider and the guide slide bar, thereby greatly improving the production efficiency of the device and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 The utility model is a schematic diagram of the overall structure of a crimping machine for a large mold built-in plate.

[0018] Figure 2 The utility model is a schematic diagram of the exploded structure of a crimping machine for a large mold built-in plate.

[0019] Figure 3 The utility model is a schematic diagram of the demoulding mechanism structure of a crimping machine for a large mold built-in plate.

[0020] Figure 4The utility model is a schematic diagram of the internal structure of a die base of a crimping machine for a large mold built-in plate.

[0021] In the figure: 1. Support seat; 2. Structural top plate; 3. Fixed mold seat; 4. Movable buckle plate; 5. Hydraulic cylinder; 6. Output rod; 7. Cross connecting plate; 8. Mounting bolt; 9. Guide slide bar; 10. Guide slide block; 11. Mold bottom plate; 12. Support sleeve rod; 13. Telescopic rod; 14. Compression spring; 15. Fixed block; 16. Positioning plug; 17. Positioning slot; 18. Magnet ring; 19. Support frame; 20. Rubber ring. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1-4 The crimping machine for a large mold built-in plate shown in the figure comprises a support base 1, wherein the support base 1 can provide support for the upper component, a structural top plate 2 is arranged on the top of the support base 1, wherein the structural top plate 2 provides support for a movable crimping plate 4, a fixed mold base 3 is fixedly connected to the top of the support base 1, and a movable crimping plate 4 is movably connected to the bottom of the structural top plate 2, wherein the bottom protrusion of the movable crimping plate 4 can enter the fixed mold base 3, so that the plate can be extruded and formed, a hydraulic cylinder 5 is installed on the top of the structural top plate 2, wherein the hydraulic cylinder 5 provides power for the movement of the movable crimping plate 4, and an output rod 6 is installed at the bottom of the hydraulic cylinder 5 The fixed mold base 3 is movably connected to the mold base plate 11 inside, wherein the mold base plate 11 can cover the bottom opening of the fixed mold base 3, and two groups of support sleeve rods 12 are fixedly connected to the top of the bottom plate of the support base 1, and the two groups of support sleeve rods 12 are symmetrically distributed on the top of the bottom plate of the support base 1, and two groups of telescopic rods 13 are fixedly connected to the bottom of the mold base plate 11, and the two groups of telescopic rods 13 are symmetrically distributed on the bottom of the mold base plate 11, and the telescopic rods 13 are movably connected to the support sleeve rods 12, and the inner wall of the fixed mold base 3 is fixedly connected to a support frame 19, wherein the two groups of telescopic rods 13 can provide support for the upper mold base plate 11.

[0024] A cross connecting plate 7 is provided at the bottom of the output rod 6, and the output rod 6 is fixedly connected to the movable pressing plate 4 through the cross connecting plate 7, thereby improving the connection effect between the output rod 6 and the movable pressing plate 4, and ensuring the stable application of pressure on the output rod 6.

[0025] The top of the hydraulic cylinder 5 is threadedly connected with multiple groups of mounting bolts 8, which are distributed in a rectangular shape on the top of the hydraulic cylinder 5. The multiple groups of mounting bolts 8 can be threadedly connected to the threaded holes on the top of the structural top plate 2, thereby achieving stable installation of the hydraulic cylinder 5. This installation method is convenient for the user to disassemble and repair later.

[0026] Two groups of guide slide bars 9 are fixedly connected to the top of the support seat 1, and the two groups of guide slide bars 9 are symmetrically distributed on the top of the support seat 1. Two groups of guide sliders 10 are fixedly connected to the outer side of the movable pressure buckle plate 4, and the two groups of guide sliders 10 are symmetrically distributed on the outer side of the movable pressure buckle plate 4. The sliding grooves on the two groups of guide sliders 10 can be movably connected with the two groups of guide slide bars 9, thereby realizing the limitation and guidance of the movable pressure buckle plate 4 when moving, and ensuring the stability of the movable pressure buckle plate 4 when moving.

[0027] A compression spring 14 is installed inside the support sleeve rod 12, and a fixing block 15 is arranged on the top of the compression spring 14. The compression spring 14 is fixedly connected to the telescopic rod 13 through the fixing block 15, thereby greatly improving the structural stability of the compression spring 14 and avoiding the situation in which the compression spring 14 falls off and is damaged due to long-term stress deformation. The resilience of the compression spring 14 can push the telescopic rod 13 upward, thereby ejecting the plate in the fixed mold seat 3, thereby facilitating the user to demold the plate.

[0028] A positioning plug 16 is movably connected to one side of the support sleeve rod 12, and a positioning slot 17 is provided on one side of the telescopic rod 13. A magnet ring 18 is installed on the outer side of the positioning plug 16, wherein the positioning plug 16 can be movably connected with the positioning slot 17, thereby locking the position of the telescopic rod 13 and locking the state of the compression spring 14 at the same time. The use of the magnet ring 18 can be adsorbed and connected with the metal support sleeve rod 12, thereby ensuring the connection effect of the positioning plug 16 and preventing it from falling off.

[0029] A rubber ring 20 is installed on the top of the support frame 19, wherein the rubber ring 20 is made of rubber material. The use of this material greatly improves the sealing of the connection between the mold bottom plate 11 and the support frame 19, thereby avoiding the situation where the sheet material overflows and causes resource loss.

[0030] Working principle: the user injects the raw material required for the plate into the fixed mold seat 3, and then the user energizes the hydraulic cylinder 5. When the hydraulic cylinder 5 is energized and started, it will drive the lower movable pressing plate 4 to move down along the guide slide bar 9 through the output rod 6 and enter the fixed mold seat 3 to extrude the bottom raw material to form it. After repeated operations, the production of the built-in plate is completed. After the plate is completely solidified, the user pulls out the positioning plugs 16 on the outside of the two groups of supporting sleeve rods 12 at the bottom of the mold base plate 11 from the positioning slots 17, thereby releasing the restrictions on the telescopic rod 13 and the compression spring 14 below. The rebound force of the compression spring 14 will push the mold base plate 11 through the telescopic rod 13 to eject the formed built-in plate from the fixed mold seat 3 to complete the demoulding, thereby realizing a demoulding function of a crimping machine for large-mold built-in plates.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crimping machine for a large mold built-in plate, comprising a support base (1), characterized in that: The top of the support seat (1) is provided with a structural top plate (2), the top of the support seat (1) is fixedly connected to a fixed mold seat (3), the bottom of the structural top plate (2) is movably connected to a movable buckle plate (4), the top of the structural top plate (2) is installed with a hydraulic cylinder (5), the bottom of the hydraulic cylinder (5) is installed with an output rod (6), the inside of the fixed mold seat (3) is movably connected to a mold bottom plate (11), the top of the bottom plate of the support seat (1) is fixedly connected to two groups of support sleeve rods (12), the two groups of support sleeve rods (12) are symmetrically distributed on the top of the bottom plate of the support seat (1), the bottom of the mold bottom plate (11) is fixedly connected to two groups of telescopic rods (13), the two groups of telescopic rods (13) are symmetrically distributed on the bottom of the mold bottom plate (11), the telescopic rods (13) are movably connected to the support sleeve rods (12), and the inner wall of the fixed mold seat (3) is fixedly connected to a support frame (19).

2. A crimping machine for large mold built-in panels according to claim 1, characterized in that: A cross connecting plate (7) is provided at the bottom of the output rod (6), and the output rod (6) is fixedly connected to the movable buckle plate (4) via the cross connecting plate (7).

3. A crimping machine for large mold built-in panels according to claim 1, characterized in that: The top of the hydraulic cylinder (5) is threadedly connected to a plurality of groups of mounting bolts (8), and the plurality of groups of mounting bolts (8) are distributed in a rectangular shape on the top of the hydraulic cylinder (5).

4. A crimping machine for large mold built-in panels according to claim 1, characterized in that: Two groups of guide slide bars (9) are fixedly connected to the top of the support seat (1), and the two groups of guide slide bars (9) are symmetrically distributed on the top of the support seat (1). Two groups of guide slide bars (10) are fixedly connected to the outer side of the movable pressing plate (4), and the two groups of guide slide bars (10) are symmetrically distributed on the outer side of the movable pressing plate (4).

5. The buckle machine for large mold built-in panels according to claim 1, characterized in that: A compression spring (14) is installed inside the support sleeve rod (12), a fixing block (15) is arranged on the top of the compression spring (14), and the compression spring (14) is fixedly connected to the telescopic rod (13) via the fixing block (15).

6. The crimping machine for large mold built-in panels according to claim 1, characterized in that: A positioning plug (16) is movably plugged into one side of the support sleeve rod (12), a positioning slot (17) is provided on one side of the telescopic rod (13), and a magnet ring (18) is installed on the outer side of the positioning plug (16).

7. The crimping machine for large mold built-in panels according to claim 1, characterized in that: A rubber ring (20) is installed on the top of the supporting frame (19).