Wirelessly-controlled hot melting welding machine

Through the design of wireless control hot -melting welding machines, the combination of hot -melt components and promoting components can be used to achieve remote control, which solves the tedious and time -consuming and labor -intensive problems of the existing hot -melting welding machine, and improves work efficiency and use convenience.

CN222387646UActive Publication Date: 2025-01-24SHANGHAI TECHN INST OF ELECTRONICS & INFORMATION
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Patent Information

Application Number
CN202420980922.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing hot melt welding machines need to manually install cutting tools and hot melt devices during work, which are cumbersome to operate, which increases the work burden of users, and are time-consuming and labor-intensive, making them inconvenient to use.

Method used

A wireless -controlled hot -melt welding machine is designed, which uses the combination of hot -melt components and promoting components. It can achieve remote control through the central signal processing device and signal receiving module, reducing the needs of manual operation.

Benefits of technology

The wirelessly controlled hot melt welding machine saves time and effort, reduces the user's work burden, improves the working efficiency of the hot melt device, shortens the processing time, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a wireless control hot melting welding machine, and relates to the technical field of hot melting welding machines. The wireless control hot melting welding machine comprises a welding frame and a central signal processing device, a signal receiving and transmitting module is assembled in an inner cavity of the central signal processing device, electric push rods are installed on the two sides of the welding frame correspondingly, and lower limiting discs are slidably connected to the two sides of the inner cavity of the welding frame correspondingly; the surface of the lower limiting disc is connected with the output end of an electric push rod, through cooperative use of the hot melting assembly and the pushing assembly, a user does not need to manually operate the cutting and hot melting device with the help of an external tool, and under cooperation of a central signal processing device, a signal receiving and sending module and a control module, the cutting and hot melting device can be operated conveniently and rapidly. The hot melting welding machine can be remotely operated and controlled to carry out machining work, the situation of manual installation in a traditional mode is avoided, and the workload of a user is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot melt welding machines, in particular to a wirelessly controlled hot melt welding machine. Background Art

[0002] Hot melt is generally used for hot melt connection. The principle of hot melt connection is to place the mating surfaces of two PE pipes close to the heating tool to heat their flat end surfaces until they melt. After removing the heating tool, the two molten end surfaces are pressed together and kept under pressure until the joint cools down, so that the two sections of the pipe are connected as a whole.

[0003] When the existing hot melt welding machine is working, the user is required to manually install the cutting tool to deburr or cut the surface to be welded. During the installation process, it needs to be abutted against the hot melt welding machine through multiple bolts. During the abutment process, the user is required to hold the cutting tool by hand, which is cumbersome to operate. After cutting, the user needs to wear external tools such as gloves to remove the cut waste, which increases the user's workload. The user is also required to manually push the hot melt device to move between the two pipes for hot melt welding, which is time-consuming, labor-intensive and inconvenient to use. Therefore, we propose a wirelessly controlled hot melt welding machine with easy-to-use functions, which is urgently needed to be developed. Utility Model Content

[0004] The utility model aims to provide a wirelessly controlled hot-melt welding machine, which can avoid the need for a user to manually install a cutting tool to deburr or cut the surface to be welded when the hot-melt welding machine is working. During the installation process, it needs to be abutted against the hot-melt welding machine by multiple bolts. During the abutment process, the user needs to hold the cutting tool by hand, which is cumbersome to operate. After cutting, the user needs to wear external tools such as gloves to remove the waste after cutting, which increases the user's workload. The user also needs to manually push the hot-melt device to move between two pipes for hot-melt welding, which is time-consuming, labor-intensive, and inconvenient to use.

[0005] The utility model provides a wireless controlled hot melt welding machine, comprising a welding frame and a central signal processing device, the inner cavity of the central signal processing device is equipped with a signal transceiver module, electric push rods are installed on both sides of the welding frame, lower limit plates are slidably connected on both sides of the inner cavity of the welding frame, the surface of the lower limit plate is connected to the output end of the electric push rod, the surface of the lower limit plate is threadedly connected to the upper limit plate, the rear side of the welding frame is provided with a hot melt component, and the front side of the welding frame is provided with a pushing component used in conjunction with the hot melt component.

[0006] In a specific embodiment, the hot melt assembly includes a mounting block connected to the welding frame, the outer side of the mounting block is connected to a slide rod, the rear side of the welding frame is equipped with an electric guide rail, and the surface of the electric guide rail is movably connected to a connecting seat.

[0007] In a specific embodiment, the surface of the connecting seat is slidably connected to the sliding rod, and the surface of the sliding rod is slidably connected to two symmetrically arranged connecting blocks.

[0008] In a specific implementation, a protection box is installed on the inner side of the connecting seat, and a driving component is installed on the bottom of the inner cavity of the protection box.

[0009] In a specific embodiment, a long rod is rotatably connected to the outer surface of the connection block, and the long rod cooperates with the driving component.

[0010] In a specific embodiment, a running block is connected to the surface of the long rod, and a control module is installed in the inner cavity of the protection box.

[0011] In a specific implementation scheme, the two operating blocks are respectively connected to a hot melt component and a milling cutter component, the central signal processing device is bidirectionally electrically connected to the signal transceiver module, the signal transceiver module is bidirectionally signal-connected to the control module, and the output end of the control module is respectively electrically connected to the input ends of the electric push rod, the driving component, the electric guide rail, the hot melt component and the milling cutter component.

[0012] In a specific embodiment, the pushing assembly includes a protective box connected to the welding frame, the inner cavity of the protective box is rotatably connected to a rotating rod, and the top of the rotating rod passes through the top of the protective box, and the surface of the lower limit plate is connected to a connecting plate.

[0013] In a specific embodiment, one side of the connecting plate passes through the outside of the protective box, the surface of the rotating rod is connected to a gear meshing with the connecting plate, the surface of the rotating rod is connected to two push plates symmetrically arranged up and down, and the rear side of the welding frame is slidably connected to a slider.

[0014] In a specific embodiment, a push block is connected to one side of the sliding block, an outer surface of the push block is connected to a guide frame, and opposite sides of the two push plates are rotatably connected to a guide rod slidably connected to the guide frame.

[0015] The beneficial effects of the present application are: through the coordinated use of the hot melt component and the pushing component, the user does not need to manually operate the cutting and hot melt devices with the help of external tools, and the hot melt welding machine can be remotely controlled to perform processing work, which saves time and effort, avoids the traditional manual installation, and reduces the user's workload. After cutting, the pushing component can be used to push the waste away from the pipe in the form of pushing the material, and the user does not need to manually push and clean it, which improves the working efficiency of the hot melt device, reduces the processing time, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a three-dimensional schematic diagram of the overall structure of an embodiment of the utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the cross-sectional structure of the central signal processing device of an embodiment of the utility model;

[0019] Figure 3 For the utility model embodiment Figure 2 The enlarged schematic diagram at A in the middle;

[0020] Figure 4 It is a three-dimensional schematic diagram of the protection box structure of an embodiment of the utility model;

[0021] Figure 5 It is a three-dimensional schematic diagram of the driving component structure of an embodiment of the utility model;

[0022] Figure 6 For the utility model embodiment Figure 5 The enlarged schematic diagram of point B in the middle;

[0023] Figure 7 For the utility model embodiment Figure 6 The enlarged schematic diagram at C in the middle;

[0024] Figure 8 It is a perspective schematic diagram of the side cross-sectional structure of the protection box of an embodiment of the utility model;

[0025] Fig. 9 1 is a system block diagram of the overall structure of an embodiment of the present utility model.

[0026] Icons: 1. Welding frame; 2. Central signal processing device; 21. Signal transceiver module; 3. Electric push rod; 4. Lower limit plate; 5. Upper limit plate; 6. Hot melt assembly; 61. Mounting block; 62. Slide rod; 63. Electric guide rail; 64. Connecting seat; 65. Protection box; 66. Driving component; 67. Long rod; 68. Running block; 69. Control module; 610. Hot melt component; 611. Milling cutter component; 612. Connecting block; 7. Pushing assembly; 71. Protection box; 72. Rotating rod; 73. Connecting plate; 74. Gear; 75. Push plate; 76. Slider; 77. Push block; 78. Guide frame; 79. Guide rod. DETAILED DESCRIPTION

[0027] It can avoid the problem that when the hot melt welding machine is working, the user needs to manually install the cutting tool to deburr or cut the surface to be welded. During the installation process, it needs to be abutted against the hot melt welding machine by multiple bolts, and during the abutment process, the user needs to hold the cutting tool by hand, which is cumbersome to operate. After cutting, the user needs to wear external tools such as gloves to remove the waste after cutting, which increases the user's workload. The user also needs to manually push the hot melt device to move between the two pipes for hot melt welding, which is time-consuming and labor-intensive and inconvenient to use. Therefore, the inventor provides a wirelessly controlled hot melt welding machine through the coordinated use of a hot melt component and a pushing component, so that the user does not need to manually operate the cutting and hot melt devices with the help of external tools, which saves time and effort, avoids the situation of manual installation in traditional forms, and reduces the user's workload. After cutting, the pushing component can be used to push the waste away from the pipe in the form of pushing the material, without the need for the user to manually push and clean it, thereby improving the working efficiency of the hot melt device, reducing the processing time, and facilitating use, thereby solving the above-mentioned defects.

[0028] In conjunction with the accompanying drawings, some embodiments of the present invention are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0029] Please refer to Figures 1 to 9 The embodiment of the utility model provides a wireless controlled hot melt welding machine, including a welding frame 1 and a central signal processing device 2. The inner cavity of the central signal processing device 2 is equipped with a signal transceiver module 21, wherein the signal transceiver module 21 is fully called a receiving and transmitting module, which is a core component responsible for signal reception and transmission in an electronic communication system. Electric push rods 3 are installed on both sides of the welding frame 1, and lower limit plates 4 are slidably connected to both sides of the inner cavity of the welding frame 1, and the outer surface of the lower limit plate 4 is connected to a positioning plate, and the front and rear sides of the welding frame 1 are connected to a moving rod, and the positioning plate is slidably connected to the moving rod, and the surface of the lower limit plate 4 is connected to the output end of the electric push rod 3, and the surface of the lower limit plate 4 is threadedly connected to an upper limit plate 5;

[0030] Please refer to Figures 2 to 8 A hot melt component 6 is provided on the rear side of the welding frame 1. The hot melt component 6 includes a mounting block 61 connected to the welding frame 1. The outer side of the mounting block 61 is connected to a slide bar 62. An electric guide rail 63 is installed on the rear side of the welding frame 1. The surface of the electric guide rail 63 is movably connected to a connecting seat 64. The surface of the connecting seat 64 is slidably connected to the slide bar 62. The surface of the slide bar 62 is slidably connected to two symmetrically arranged connecting blocks 612. A protection box 65 is installed on the inner side of the connecting seat 64. A driving component 66 is installed at the bottom of the inner cavity of the protection box 65, wherein the driving component 66 is composed of a motor and three mutually meshing bevel gears. The three bevel gears are meshed and connected, and one of the bevel gears is connected to the motor. The outer surface of the connecting block 612 is rotatably connected to a long rod 67, and the long rod 67 cooperates with the driving component 66, wherein the other two meshing bevel gears are connected to the long rod 67;

[0031] Please refer to Figures 2 to 7 The surface of the long rod 67 is connected with an operating block 68, the inner cavity of the protection box 65 is equipped with a control module 69, the two operating blocks 68 are respectively connected with a hot melt component 610 and a milling cutter component 611, wherein the hot melt component 610 is composed of a part that can heat the pipe, the central signal processing device 2 is bidirectionally electrically connected with the signal transceiver module 21, the signal transceiver module 21 is bidirectionally signal-connected with the control module 69, and the output end of the control module 9 is respectively electrically connected with the input end of the electric push rod 3, the driving component 66, the electric guide rail 63, the hot melt component 610 and the milling cutter component 611;

[0032] Among them, the central signal processing device 2 sends a control instruction through the signal transceiver module 21, and the signal transceiver module 21 transmits the signal to the control module 69 for execution. When the control module 69 completes the execution, the instruction of the execution result is transmitted to the central signal processing device 2 through the signal transceiver module 21. At the same time, after the control module 69 obtains the instruction, it sequentially transmits the instruction to be controlled to the electric push rod 3, the driving component 66, the electric guide rail 63, the hot melt component 610 and the milling cutter component 611 for execution, thereby completing the working purpose of the wireless operation. The milling cutter component 611 is composed of a milling cutter disc, a motor and a shell. The control module 69 is used in conjunction with the signal transceiver module 21, the driving component 66, the hot melt component 6, the milling cutter component 611 and the display device, the electric push rod 3 and the electric guide rail 63 in the central signal processing device 2, and the control module 69 is preferably an electrical control module;

[0033] Specifically, when two pipes are hot-melt welded, the electric guide rail 63 can be started to drive the connecting seat 64 and its attached mounting parts to move to the middle position of the two pipes, and then the driving component 66 rotates, and the driving component 66 drives the long rod 67 to rotate, and the long rod 67 drives one running block 68 to swing downward, while the other running block 68 swings upward. During the specific movement process, the motor drives the three bevel gears to mesh and rotate with each other, so that the two bevel gears rotate in opposite directions, and then the running block 68 drives the milling cutter component 611 to cut or deburr the opposite ends of the two pipes. After completion, the electric push rod 3 is started to drive the pipe Move, and drive the push component 7 to move during the movement, and then restart the driving component 66 to drive the hot melt component 610 to weld the opposite ends of the two pipes. During this working process, the central signal processing device 2 can be used to perform remote operation through the signal transceiver module 21 and the control module 69, so as to achieve the purpose of wireless control, wherein the control module 69 is preferably an electrical control module, which is a core component in modern electrical systems, and integrates a microprocessor, a memory, an input and output interface and other electronic components for controlling, monitoring and managing the operation of electrical equipment or systems;

[0034] Please refer to Figures 3 to 8 The front side of the welding frame 1 is provided with a pushing assembly 7 used in conjunction with the hot melt assembly 6. The pushing assembly 7 includes a protection box 71 connected to the welding frame 1. The inner cavity of the protection box 71 is rotatably connected to a rotating rod 72, and the top of the rotating rod 72 penetrates to the top of the protection box 71. The surface of the lower limit plate 4 is connected to a connecting plate 73, wherein the connecting plate 73 is connected to the positioning plate, and one side of the connecting plate 73 is provided with a plurality of teeth, one side of the connecting plate 73 penetrates to the outside of the protection box 71, and the surface of the rotating rod 72 is connected to the outer side of the protection box 71. There is a gear 74 meshing with the connecting plate 73, wherein the gear 74 meshes with the teeth set on the connecting plate 73, the surface of the rotating rod 72 is connected to two push plates 75 symmetrically arranged in the upper and lower directions, a slider 76 is slidably connected to the rear side of the welding frame 1, a push block 77 is connected to one side of the slider 76, and the inner cavity of the push block 77 is provided with a through cavity in contact with the pipe, the outer surface of the push block 77 is connected to a guide frame 78, and the opposite side of the two push plates 75 is rotatably connected to a guide rod 79 slidably connected to the guide frame 78;

[0035] Specifically, when the cutting is completed, the output end of the electric push rod 3 can be started to retract, and the lower limit plate 4 and the upper limit plate 5 as well as the cut pipe are driven to move synchronously. During the movement, the connecting plate 73 is driven to move synchronously. The connecting plate 73 is meshed and rotated with the gear 74 while moving. The gear 74 drives the rotating rod 72 to rotate. The two rotating rods 72 drive the two push plates 75 to move in opposite directions. The push plates 75 drive the guide rods 79 to push the guide frame 78 to move synchronously. The guide frame 78 drives the push block 77 to move synchronously, so that the waste material that has been cut and contaminated with the surface is pushed out and falls through the push block 77, which is conducive to assisting the next hot melt welding work.

[0036] Please refer to Figure 1 to Figure 2 The inner cavity of the central signal processing device 2 is equipped with a signal transceiver module 21, wherein the signal transceiver module 21 is composed of a wireless network receiver and a wireless receiving module, so as to control the use of the above parts.

[0037] In summary, the working principle of a wirelessly controlled hot melt welding machine in an embodiment of the utility model is as follows: the user disassembles the upper limit plate 5 and the lower limit plate 4 by bolts, and then places the pipes to be welded on the lower limit plate 4 respectively, and passes through the push block 77, and then reinstalls the upper limit plate 5. At this time, the electric push rod 3 can be remotely pushed through the central signal processing device 2, and the electric push rod 3 pushes the upper limit plate 5 and the lower limit plate 4 and the pipe to move in relative directions. During the movement, the hot melt component 6 is started to move to the opposite side of the two pipes, and the pipes are first cut. After the processing is completed, the electric push rod 3 can be started to contract, and the pushing component 7 can be driven to clean the penetration after cutting. After cleaning, it is reset to its original position, and the hot melt component 6 is started for hot melt welding, thereby completing the remote control work, which is convenient for use.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wireless controlled hot melt welding machine, comprising a welding frame (1) and a central signal processing device (2), characterized in that: The inner cavity of the central signal processing device (2) is equipped with a signal transceiver module (21), electric push rods (3) are installed on both sides of the welding frame (1), and lower limit plates (4) are slidably connected to both sides of the inner cavity of the welding frame (1), the surface of the lower limit plate (4) is connected to the output end of the electric push rod (3), and the surface of the lower limit plate (4) is threadedly connected to the upper limit plate (5), the rear side of the welding frame (1) is provided with a hot melt component (6), and the front side of the welding frame (1) is provided with a pushing component (7) used in conjunction with the hot melt component (6).

2. A wireless controlled hot melt welding machine according to claim 1, characterized in that: The hot melt assembly (6) comprises a mounting block (61) connected to the welding frame (1), the outer side of the mounting block (61) is connected to a slide bar (62), the rear side of the welding frame (1) is equipped with an electric guide rail (63), and the surface of the electric guide rail (63) is movably connected to a connecting seat (64).

3. A wireless controlled hot melt welding machine according to claim 2, characterized in that: The surface of the connecting seat (64) is slidably connected to the sliding rod (62), and the surface of the sliding rod (62) is slidably connected to two symmetrically arranged connecting blocks (612).

4. A wireless controlled hot melt welding machine according to claim 3, characterized in that: A protection box (65) is installed on the inner side of the connection seat (64), and a driving component (66) is installed on the bottom of the inner cavity of the protection box (65).

5. A wireless controlled hot melt welding machine according to claim 4, characterized in that: The outer surface of the connecting block (612) is rotatably connected to a long rod (67), and the long rod (67) and the driving component (66) cooperate with each other.

6. A wireless controlled hot melt welding machine according to claim 5, characterized in that: The surface of the long rod (67) is connected with an operating block (68), and the inner cavity of the protection box (65) is equipped with a control module (69).

7. A wireless controlled hot melt welding machine according to claim 6, characterized in that: The two operating blocks (68) are respectively connected to a hot melt component (610) and a milling cutter component (611); the central signal processing device (2) is bidirectionally electrically connected to a signal transceiver module (21); the signal transceiver module (21) is bidirectionally signal-connected to a control module (69); and the output end of the control module (69) is respectively electrically connected to the input ends of the electric push rod (3), the driving component (66), the electric guide rail (63), the hot melt component (610) and the milling cutter component (611).

8. A wireless controlled hot melt welding machine according to claim 1, characterized in that: The pushing assembly (7) includes a protective box (71) connected to the welding frame (1); the inner cavity of the protective box (71) is rotatably connected to a rotating rod (72), and the top end of the rotating rod (72) penetrates to the top of the protective box (71); and the surface of the lower limit plate (4) is connected to a connecting plate (73).

9. A wireless controlled hot melt welding machine according to claim 8, characterized in that: One side of the connecting plate (73) passes through the outside of the protective box (71), the surface of the rotating rod (72) is connected to a gear (74) meshing with the connecting plate (73), the surface of the rotating rod (72) is connected to two push plates (75) symmetrically arranged in an upper and lower direction, and the rear side of the welding frame (1) is slidably connected to a slider (76).

10. A wireless controlled hot melt welding machine according to claim 9, characterized in that: One side of the sliding block (76) is connected to a push block (77), the outer surface of the push block (77) is connected to a guide frame (78), and the opposite sides of the two push plates (75) are rotatably connected to a guide rod (79) which is slidably connected to the guide frame (78).