Paper pulp molding device

By designing a pulp molding molding device including the slurry box, the upper template, the reducer, and the couplet, the problem of low production efficiency of the pulp mold in the existing technology has been solved, and the high -quality, high -efficiency pulp mold molding Product production.

CN222390144UActive Publication Date: 2025-01-24MINJIE ECO-MASCH TECH CO LTD
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Patent Information

Application Number
CN202420859363.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-24
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing pulp molding production methods cannot meet the huge demand for pulp molding in the manufacturing industry today due to small output, slow production speed and unstable product quality.

Method used

A pulp molding device is designed, including a pulp box, an upper template, a reducer and a coupling. The grouting, discharging and vacuuming operations are carried out through the pulp inlet pipe, pulp discharge pipe and vacuum pipe, and the reducer is used The upper template is driven to transfer the formed pulp wet blank to achieve efficient molding.

Benefits of technology

This device can produce high -quality pulp molding products, which significantly improves production efficiency and can meet large -scale production needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222390144U_ABST
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Abstract

The utility model relates to the technical field of paper pulp molding, and particularly discloses a paper pulp molding device which comprises a molding rack, a pulp box, an upper template, a speed reducer and a coupler are arranged on the molding rack, the pulp box is connected with a pulp inlet pipe, a pulp discharge pipe and a vacuumizing pipe, the speed reducer is in transmission connection with the coupler, and the coupler is connected with the upper template. A coupler is arranged on the upper die plate, the coupler is connected with a lifting gear, the lifting gear is in transmission connection with the upper die plate through a lifting rack, the upper die plate is located above the slurry box, and the upper die plate is connected with an air compression hose and a vacuum hose. According to the utility model, the pulp box is arranged for mounting the mold to form a wet paper pulp blank, the pulp inlet pipe, the pulp discharge pipe and the vacuumizing pipe are matched to respectively perform pulp injection, pulp discharge and vacuumizing operation, and then the speed reducer is matched with the coupler to drive the upper template to transfer the formed wet paper pulp blank, so that high-quality molded paper pulp products can be produced; and the production efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulp molding, in particular to a pulp molding device. Background Art

[0002] Pulp molding is a green and environmentally friendly product made of completely recyclable plant fiber pulp or waste paper as the basic material. It is widely used in the fields of food and medicine storage, electrical packaging, planting and seedling cultivation, medical utensils, craft bases and fragile product cushioning packaging. It is currently the best alternative to foam plastic products. Pulp molding products need to go through the processes of raw material beating-batch-molding-hot pressing and shaping during production. However, the existing pulp molding production method is to produce pulp wet blanks through pulp wet blank production equipment, and then the production personnel use hot pressing shaping equipment or natural drying methods to dehydrate and shape the pulp wet blanks. However, with the development of society and the improvement of residents' consumption power, the demand for pulp molding is increasing. The above-mentioned traditional pulp molding production method can no longer meet the huge demand for pulp molding in the current manufacturing industry due to factors such as low output, slow production speed and unstable product quality. Utility Model Content

[0003] The technical problem to be solved by the utility model is that, in view of the above-mentioned defects of the prior art, a pulp molding device is provided, which is used to install the mold for pulp wet blank molding by setting a pulp box, and cooperates with the pulp inlet pipe, pulp discharge pipe and vacuum pipe to perform slurry injection, pulp discharge and vacuum operation respectively, and then the reducer cooperates with the coupling to drive the upper template to transfer the molded pulp wet blank, which can be used to produce high-quality pulp molding products with high production efficiency.

[0004] In order to solve the above technical problems, the technical solution of the utility model is:

[0005] A pulp molding device comprises a molding frame, on which a pulp box, an upper template, a reducer and a coupling are arranged, the pulp box is connected with a pulp inlet pipe, a pulp discharge pipe and a vacuum pipe, the reducer is transmission-connected to the coupling, the coupling is connected with a lifting gear, the lifting gear is transmission-connected to the upper template via a lifting rack, the upper template is located above the pulp box, and the upper template is connected with an air compressor hose and a vacuum hose.

[0006] Preferably, a plurality of hollow guide shafts are installed on the molding machine frame, the hollow guide shafts are connected to the upper template, and the air pressure hose and the vacuum hose are both passed through the hollow guide shafts to communicate with the upper template.

[0007] Preferably, a slurry inlet valve is installed on the slurry inlet pipe, a slurry discharge valve is installed on the slurry discharge pipe, and a vacuum valve is installed on the vacuum pipe.

[0008] Preferably, a mold installation groove for installing the mold is provided in the slurry box, and the slurry inlet pipe, slurry discharge pipe and vacuum pipe are all connected to the mold installation groove.

[0009] Preferably, a pressure relief valve is installed on the air pressure hose, and a vacuum valve is installed on the vacuum hose.

[0010] Preferably, hot pressing racks are provided on both the left and right sides of the forming rack.

[0011] By adopting the above technical scheme, the utility model provides a pulp molding device with the following beneficial effects: the pulp box in the pulp molding device is connected with a pulp inlet pipe, a pulp discharge pipe and a vacuum pipe, the reducer is connected to the coupling in driving connection, the coupling is connected with a lifting gear, the lifting gear is connected to the upper template in driving connection through a lifting rack, the upper template is located above the pulp box, the upper template is connected with an air compressor hose and a vacuum hose, the pulp box is provided to install the mold to form the pulp wet blank, the pulp inlet pipe, the pulp discharge pipe and the vacuum pipe are respectively used for grouting, pulp discharge and vacuuming operations, and then the reducer cooperates with the coupling to drive the upper template to transfer the formed pulp wet blank, the upper template is molded with the mold in the pulp box, the vacuum hose is connected to the vacuum to adsorb the pulp wet blank on the upper template, and then the upper template is driven to rise by the reducer to complete the transfer of the pulp wet blank, which can be used to produce high-quality pulp molded products and can greatly improve the production efficiency of pulp molded products, with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional diagram of the utility model;

[0013] Figure 2 A three-dimensional diagram of the present invention from another angle;

[0014] Figure 3 It is the front view of the utility model;

[0015] Figure 4 It is a bottom view of the utility model;

[0016] In the figure, 1-forming frame, 2-slurry box, 3-upper template, 4-reducer, 5-coupling, 6-slurry inlet pipe, 7-slurry discharge pipe, 8-vacuum pipe, 9-lifting gear, 10-lifting rack, 11-air compressor hose, 12-vacuum hose, 13-hollow guide shaft, 14-slurry inlet valve, 15-slurry discharge valve, 16-vacuum valve, 17-mold mounting groove, 18-hot press frame. DETAILED DESCRIPTION

[0017] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0020] like Figure 1-4 As shown, the pulp molding device includes a molding frame 1, on which a pulp box 2, an upper template 3, a reducer 4 and a coupling 5 are arranged. The pulp box 2 is connected to a pulp inlet pipe 6, a pulp discharge pipe 7 and a vacuum pipe 8. The reducer 4 is in driving connection with the coupling 5. The coupling 5 is connected to a lifting gear 9. The lifting gear 9 is in driving connection with the upper template 3 through a lifting rack 10. The upper template 3 is located above the pulp box 2. The upper template 3 is connected to an air pressure hose 11 and a vacuum hose 12. It can be understood that the molding frame 1 can be made of stainless steel, etc., and the reducer 4 can be a universal reducer, etc., which can be connected to a servo motor to provide power for the lifting of the upper template 3.

[0021] Specifically, a plurality of hollow guide shafts 13 are installed on the forming machine frame 1, and the hollow guide shafts 13 are connected to the upper mold plate 3. The air pressure hose 11 and the vacuum hose 12 are both connected to the upper mold plate 3 through the hollow guide shafts 13; a slurry inlet valve 14 is installed on the slurry discharge pipe 6, a slurry discharge valve 15 is installed on the slurry discharge pipe 7, and a vacuum valve 16 is installed on the vacuum pipe 8; a mold mounting groove 17 for mounting a mold is provided in the slurry box 2, and the slurry inlet pipe 6, the slurry discharge pipe 7 and the vacuum pipe 8 are all connected to the mold mounting groove 17; a pressure relief valve is installed on the air pressure hose 11, and a vacuum valve is installed on the vacuum hose 12; hot pressing frames 18 are provided on the left and right sides of the forming machine frame 1. It can be understood that the pulp inlet pipe 6 is used to connect the pulp. When the pulp is about 3 cm higher than the mold in the pulp box 2, the pulp inlet valve 14 is closed to stop the pulp inlet. Then, the vacuum valve 16 is opened to suck the pulp through the vacuum pipe 8, so that the pulp residue remains on the mold, and the pulp water is discharged through the pulp discharge pipe, so as to dehydrate the product and form a wet pulp blank on the mold. At this time, the wet pulp blank is formed; then the reducer 4 is started, and the coupling 5 drives the lifting gear 9 and the lifting rack 10, thereby driving the upper template 3 to move downward and The mold is closed, and when closing the mold, the vacuum valve is opened so that the vacuum hose 12 draws vacuum for the upper template to suck the wet pulp blank, and then the reducer 4 is controlled to reversely drive the coupling 5, thereby driving the upper template 3 to move upward, so that the wet pulp blank is separated from the mold, and the wet pulp blank transfer action is completed; subsequently, the hot pressing module on the hot pressing frame 18 can be started to receive the wet pulp blank, and when the pressure relief valve on the air pressure hose 11 is closed, the vacuum valve is closed at the same time, and the upper template 3 loses suction at this time, so that the wet pulp blank can fall on the hot pressing module.

[0022] It can be understood that the utility model has a reasonable design and a unique structure. The pulp box 2 is set to install the mold to form the pulp wet blank, and the pulp inlet pipe 6, the pulp discharge pipe 7 and the vacuum pipe 8 are used to perform grouting, pulp discharge and vacuuming operations respectively. The reducer 4 cooperates with the coupling 5 to drive the upper template 3 to transfer the formed pulp wet blank. It can be used to produce high-quality pulp molding products with high production efficiency.

[0023] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A pulp molding device, comprising a molding frame, characterized in that: The forming machine frame is provided with a pulp box, an upper template, a reducer and a coupling. The pulp box is connected with a pulp inlet pipe, a pulp discharge pipe and a vacuum pipe. The reducer is transmission-connected to the coupling. The coupling is connected with a lifting gear. The lifting gear is transmission-connected to the upper template through a lifting rack. The upper template is located above the pulp box. The upper template is connected with an air compressor hose and a vacuum hose.

2. The pulp molding device according to claim 1, characterized in that: A plurality of hollow guide shafts are installed on the molding machine frame, and the hollow guide shafts are connected to the upper template. The air pressure hose and the vacuum hose both pass through the hollow guide shafts and are connected to the upper template.

3. The pulp molding device according to claim 1, characterized in that: The slurry inlet pipe is provided with a slurry inlet valve, the slurry discharge pipe is provided with a slurry discharge valve, and the vacuum extraction pipe is provided with a vacuum extraction valve.

4. The pulp molding device according to claim 1, characterized in that: A mold installation groove for installing the mold is provided in the slurry box, and the slurry inlet pipe, slurry discharge pipe and vacuum pipe are all connected to the mold installation groove.

5. The pulp molding device according to claim 1, characterized in that: A pressure relief valve is installed on the air pressure hose, and a vacuum valve is installed on the vacuum hose.

6. The pulp molding device according to claim 1, characterized in that: Hot pressing racks are arranged on both the left and right sides of the molding rack.