Double-layer tunnel kiln car
By adopting the combined structure of shock -absorbing wheels and lifting frames in the tunnel kiln car, the problem of dumping or deformation of the embryo material in the traditional kiln car due to vibration is improved, the quality and quantity of the finished product are improved, and the use of the kiln car is extended. life.
Patent Information
- Application Number
- CN202420975259.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The fixed spacing between the two-layer car panels of the traditional double kiln car frame cannot be adjusted, resulting in the burned blast material being poured or deformed due to vibration during transportation, affecting the quality and quantity of finished products.
A double-layer tunnel kiln car is designed, which adopts a combined structure of the main car body, shock-absorbing wheels, lifting frame, scissor lifting mechanism and bayonet frame. The shock-absorbing wheels absorb vibration through shock-absorbing springs and adjusting nuts. The lifting frame is connected to the car body through a scissor lifting mechanism, which can adjust the height of the car plate to adapt to different heights of blanks.
Effectively avoid the dumping or deformation of the firing embryo due to vibration during the transportation of the kiln car, which improves the quality and quantity of the finished product, and extend the service life of the kiln car.
Smart Images

Figure CN222393323U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of track kiln cars for tunnel kilns, and in particular relates to a double-layer tunnel kiln car. Background Art
[0002] The kiln car is the equipment that carries and transports the blanks to the tunnel kiln for firing, and is the most important auxiliary equipment of the tunnel kiln. The design and manufacture of the kiln car depends not only on the structure of the kiln itself and the selected materials, but also on the quality of the baked products, the output, the heat consumption, the pressure balance in the kiln, and the life of the kiln car itself.
[0003] The two-layer plates of the traditional double kiln car frame have a fixed spacing and cannot be adjusted arbitrarily with the height of the fired blanks; in addition, the kiln car wheels have no shock-absorbing structure. During the transportation process using the kiln car, the fired blanks are vibrated, causing the blanks to tip over or deform, affecting the quality and quantity of the finished products. Summary of the invention
[0004] The purpose of the present invention is to solve the above-mentioned problem and provide a double-layer tunnel kiln car.
[0005] A double-layer tunnel kiln car, comprising: a main car body 1, shock-absorbing wheels 2, a lifting frame 3, a scissor-type lifting mechanism 4, and a pin frame 5; the main car body 1 comprises: a car body bearing plate 11, a car plate rib plate 12, and a lifting shaft rod 13; two car plate rib plates 12 with the same structure are provided at the bottom of the car body bearing plate 11, and wheel frame connecting parts 121 are provided at both ends of the two car plate rib plates 12; four wheel frame connecting parts 121 are provided with shock-absorbing wheels 2; the lifting frame 3 is connected to the car body bearing plate 11 through the scissor-type lifting mechanism 4; four lifting shaft rods 13 are provided, and the four lifting shaft rods 13 are vertically arranged at the four corners of the upper end surface of the car body bearing plate 11; shaft rod through holes 311 are provided at the four corners of the lifting frame 3; the shaft rod through holes 311 are sleeved on the lifting shaft rod 13 and fixed by the pin frame 5.
[0006] The shock-absorbing wheel 2 comprises: a track wheel 21, a wheel arm 22, a middle axle frame 23, an arm pad 24, a shock-absorbing spring 25, an adjusting nut 26, and a main wheel frame 27; the track wheel 21 is axially connected to one end of the wheel arm 22; the lower end of the middle axle frame 23 is axially connected to the middle of the wheel arm 22; a suspension plate 223 is provided at the other end of the wheel arm 22; a bolt rod 224 is provided on the suspension plate 223; a threaded portion 2241 is provided at the upper end of the bolt rod 224; the upper end of the middle axle frame 23 is locked and fixed to one end of the flat plate of the main wheel frame 27 The other end of the plane plate of the main wheel frame 27 is provided with a first screw hole 272; the arm pad 24 is sleeved on the bolt rod 224; the lower end of the arm pad 24 abuts on the suspension plate 223; the upper end of the arm pad 24 abuts on the lower end of the first screw hole 272; the shock-absorbing spring 25 is sleeved on the upper end of the bolt rod 224; the lower end of the shock-absorbing spring 25 abuts on the upper end of the first screw hole 272; the adjusting nut 26 can be locked on the threaded portion 2241 of the bolt rod 224; the upper end of the shock-absorbing spring 25 abuts under the nut gasket 261.
[0007] The main vehicle body 1 is also provided with a scissor-type lower shaft connection part 14 , and two scissor-type lower shaft connection parts 14 are provided. The two scissor-type lower shaft connection parts 14 are arranged in the middle of both ends of the vehicle body bearing plate 11 .
[0008] The four lifting shafts 13 have the same structure. The lifting shafts 13 are provided with a plurality of shaft necks 131 from bottom to top. The spacing between the plurality of shaft necks 131 is the same.
[0009] The lifting frame 3 includes: a second frame plate 31, a second side vertical plate 32, a hook shaft connection portion 33, a scissor frame upper shaft connection portion 34, a hook 35, a bayonet frame sliding portion 36, and a handle 37; the second frame plate 31 is provided with a second side vertical plate 32 on both sides; the second frame plate 31 is provided with shaft rod through holes 311 at four corners; the hook shaft connection portion 33, the scissor frame upper shaft connection portion 34 and the bayonet frame sliding portion 36 are each provided with two, and the two hook shaft connection portions 33 are respectively provided on the lower end surfaces of the second frame plates 31 on both sides ; The upper axial connection part 34 of the scissor frame and the sliding part 36 of the pin frame are arranged beside the hook axial connection part 33; the hook 35 is axially connected to the hook axial connection part 33; a sliding rod 51 is provided on one side of the pin frame 5; the pin frame 5 slides horizontally on the sliding part 36 of the pin frame through the sliding rod 51; there are two scissor-type lifting mechanisms 4, and the two scissor-type lifting mechanisms 4 are arranged on both sides of the main vehicle body 1; the lower end of the scissor-type lifting mechanism 4 is axially connected to the lower axial connection part 14 of the scissor-type frame; the upper end of the scissor-type lifting mechanism 4 is axially connected to the upper axial connection part 34 of the scissor-type frame.
[0010] The vehicle body bearing plate 11 and the second frame plate 31 are both provided with a plurality of air flow holes.
[0011] A handle 37 is provided on each of the second side upright plates 32 on both sides.
[0012] A double-layer tunnel kiln car, comprising: a main car body 1, shock-absorbing wheels 2, a lifting frame 3, a scissor-type lifting mechanism 4, and a pin frame 5; the main car body 1 comprises: a car body bearing plate 11, a car plate rib plate 12, and a lifting shaft rod 13; two car plate rib plates 12 with the same structure are provided at the bottom of the car body bearing plate 11, and wheel frame connecting parts 121 are provided at both ends of the two car plate rib plates 12; four wheel frame connecting parts 121 are provided with shock-absorbing wheels 2; the lifting frame 3 is connected to the car body bearing plate 11 through the scissor-type lifting mechanism 4; four lifting shaft rods 13 are provided, and the four lifting shaft rods 13 are vertically arranged at the four corners of the upper end surface of the car body bearing plate 11; shaft rod through holes 311 are provided at the four corners of the lifting frame 3; the shaft rod through holes 311 are sleeved on the lifting shaft rod 13 and fixed by the pin frame 5. The main vehicle body 1 moves on the tunnel kiln track via the shock-absorbing wheels 2, thereby preventing the fired blanks from tipping over or deforming due to vibration during the transportation of the kiln vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is an overall schematic diagram of a double-layer tunnel kiln car of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of a shock-absorbing wheel of a double-layer tunnel kiln car of the utility model;
[0015] Figure 3 This is a schematic diagram of the assembly structure of a shock-absorbing wheel of a double-layer tunnel kiln car of the utility model;
[0016] Figure 4 This is a schematic diagram of the frame structure of a double-layer tunnel kiln car of the utility model;
[0017] In the figure: 1, main vehicle body, 11, vehicle body bearing plate, 111, first side vertical plate, 112, first air flow hole, 12, vehicle plate rib plate, 121, wheel frame connecting part, 13, lifting shaft rod, 14, scissor frame lower shaft connecting part, 15, traction hook, 2, shock-absorbing wheel, 21, track wheel, 22, wheel arm frame, 222, shaft roller hole 223, suspension plate, 224, bolt rod, 2241, threaded part, 23, middle shaft frame, 231, shaft roller, 24, arm frame pad, 25, shock-absorbing Spring, 26, adjusting nut, 261, nut gasket, 27, main wheel frame, 271, bolt through hole, 272, first screw through hole, 273, second screw through hole, 291, bolt I, 3, lifting frame, 31, second frame plate, 312, second air flow hole, 32, second side vertical plate, 33, hook shaft connection part, 34, scissors frame upper shaft connection part, 35, hook, 36, pin frame sliding part, 37, handle, 4, scissors lifting mechanism, 5, pin frame, 51, sliding rod. DETAILED DESCRIPTION
[0018] The technical scheme will be further described clearly and completely below in conjunction with the accompanying drawings of the technical scheme. The described embodiments are only a part of the technical scheme, not all of the embodiments. Based on the technical scheme, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Example
[0019] See also Figures 1 to 4 As shown, a double-layer tunnel kiln car comprises: a main car body 1, shock-absorbing wheels 2, a lifting frame 3, a scissor-type lifting mechanism 4, and a bayonet frame 5;
[0020] The main vehicle body 1 comprises: a vehicle body bearing plate 11, a vehicle plate rib 12, a lifting shaft rod 13, a scissor frame lower shaft connection part 14, and a traction hook 15;
[0021] The bottom of the vehicle body bearing plate 11 is provided with two vehicle plate ribs 12; the two vehicle plate ribs 12 have the same structure; both ends of the vehicle plate ribs 12 are provided with wheel frame connecting parts 121;
[0022] There are four shock-absorbing wheels 2, and the four shock-absorbing wheels 2 are respectively locked and fixed on the wheel frame connecting part 121;
[0023] The vehicle body load-bearing plate 11 is provided with first side upright plates 111 on both sides, and the first side upright plates 111 on both sides are provided with traction hooks 15;
[0024] The vehicle body bearing plate 11 is also provided with a plurality of first air flow holes 112;
[0025] There are four lifting shaft rods 13, which are vertically arranged at four corners of the upper end surface of the vehicle body bearing plate 11;
[0026] There are two scissor-type frame lower shaft connection parts 14 , and the two scissor-type frame lower shaft connection parts 14 are arranged in the middle of both ends of the vehicle body bearing plate 11 .
[0027] The four lifting shafts 13 have the same structure. The lifting shafts 13 are provided with a plurality of shaft necks 131 from bottom to top. The spacing between the plurality of shaft necks 131 is the same.
[0028] The shock-absorbing wheel 2 comprises: a track wheel 21, a wheel arm 22, a center axle frame 23, an arm pad 24, a shock-absorbing spring 25, an adjusting nut 26, and a main wheel frame 27;
[0029] The rail wheel 21 is axially connected to one end of the wheel arm 22; a shaft roller hole 222 is provided in the middle of the wheel arm 22; the lower end of the middle shaft frame 23 is axially connected to the shaft roller hole 222 through a shaft roller 231; a suspension plate 223 is provided at the other end of the wheel arm 22; a bolt rod 224 is provided on the suspension plate 223; a threaded portion 2241 is provided at the upper end of the bolt rod 224;
[0030] The main wheel frame 27 is an L-shaped metal component; one end of the plane plate of the main wheel frame 27 is provided with four bolt through holes 271; the upper end of the middle axle frame 23 is locked at the four bolt through holes 271 by bolts I 291; the other end of the plane plate of the main wheel frame 27 is provided with a first screw through hole 272; the vertical panel of the main wheel frame 27 is provided with a second screw through hole 273;
[0031] The arm pad 24 is sleeved on the bolt rod 224; the lower end of the arm pad 24 abuts on the suspension plate 223; the upper end of the arm pad 24 abuts on the lower end of the first screw through hole 272; the shock-absorbing spring 25 is sleeved on the upper end of the bolt rod 224; the lower end of the shock-absorbing spring 25 abuts on the upper end of the first screw through hole 272; the adjusting nut 26 can be locked on the threaded portion 2241 of the bolt rod 224; the lower end of the adjusting nut 26 is sleeved with a nut gasket 261; the upper end of the shock-absorbing spring 25 abuts under the nut gasket 261.
[0032] The lifting frame 3 includes: a second frame plate 31, a second side vertical plate 32, a hook shaft connection portion 33, a scissor frame upper shaft connection portion 34, a hook 35, a latch frame sliding portion 36, and a handle 37;
[0033] The second frame plate 31 is provided with second side upright plates 32 on both sides; the second side upright plates 32 are provided with handles 37; the second frame plate 31 is provided with shaft through holes 311 at four corners; the second frame plate 31 is provided with a plurality of second air flow holes 312;
[0034] The hook shaft connection part 33, the scissor frame upper shaft connection part 34 and the bayonet frame sliding part 36 are each provided with two, and the two hook shaft connection parts 33 are respectively arranged on the lower end surface of the second frame plate 31 on both sides; the scissor frame upper shaft connection part 34 and the bayonet frame sliding part 36 are arranged beside the hook shaft connection part 33;
[0035] The hook 35 is axially connected to the hook axial connection portion 33 ; a sliding rod 51 is provided on one side of the latch frame 5 ; the latch frame 5 slides horizontally on the latch frame sliding portion 36 via the sliding rod 51 .
[0036] There are two scissor lift mechanisms 4, which are arranged on both sides of the main vehicle body 1; the lower end of the scissor lift mechanism 4 is axially connected to the lower axial connection part 14 of the scissor frame; the upper end of the scissor lift mechanism 4 is axially connected to the upper axial connection part 34 of the scissor frame.
Claims
1. A double-layer tunnel kiln car, comprising: A main vehicle body (1), a shock-absorbing wheel (2), a lifting frame (3), a scissor-type lifting mechanism (4), and a bayonet frame (5); the main vehicle body (1) comprises a vehicle body bearing plate (11), a vehicle plate rib plate (12), and a lifting shaft rod (13); two vehicle plate rib plates (12) of the same structure are provided at the bottom of the vehicle body bearing plate (11); both ends of the two vehicle plate rib plates (12) are provided with wheel frame connecting parts (121); the four wheel frame connecting parts (121) are each provided with a shock-absorbing wheel (2 ); the lifting frame (3) is connected to the vehicle body bearing plate (11) through a scissor lifting mechanism (4); four lifting shaft rods (13) are provided, and the four lifting shaft rods (13) are vertically arranged at four corners of the upper end surface of the vehicle body bearing plate (11); shaft rod through holes (311) are provided at the four corners of the lifting frame (3); the shaft rod through holes (311) are sleeved on the lifting shaft rods (13) and fixed by a bayonet bracket (5); the main vehicle body (1) travels on the tunnel kiln track through shock-absorbing wheels (2).
2. The double-layer tunnel kiln car according to claim 1 is characterized in that: The shock-absorbing wheel (2) comprises: a track wheel (21), a wheel arm frame (22), a middle axle frame (23), an arm frame pad (24), a shock-absorbing spring (25), an adjusting nut (26), and a main wheel frame (27); the track wheel (21) is axially connected to one end of the wheel arm frame (22); the lower end of the middle axle frame (23) is axially connected to the middle of the wheel arm frame (22); a suspension plate (223) is provided at the other end of the wheel arm frame (222); a bolt rod (224) is provided on the suspension plate (223); a threaded portion (2241) is provided at the upper end of the bolt rod (224); the upper end of the middle axle frame (23) and one end of the plane plate of the main wheel frame (27) are connected The main wheel frame (27) is provided with a first screw hole (272) at the other end of the plane plate; the arm support pad (24) is sleeved on the bolt rod (224); the lower end of the arm support pad (24) abuts against the suspension plate (223); the upper end of the arm support pad (24) abuts against the lower end of the first screw hole (272); the damping spring (25) is sleeved on the upper end of the bolt rod (224); the lower end of the damping spring (25) abuts against the upper end of the first screw hole (272); the adjusting nut (26) can be locked on the threaded portion (2241) of the bolt rod (224); the upper end of the damping spring (25) abuts against the lower side of the nut washer (261).
3. The double-layer tunnel kiln car according to claim 2 is characterized in that: The main vehicle body (1) is also provided with a scissor-type lower shaft connection part (14), and two scissor-type lower shaft connection parts (14) are provided. The two scissor-type lower shaft connection parts (14) are arranged in the middle of both ends of the vehicle body bearing plate (11).
4. The double-layer tunnel kiln car according to claim 3 is characterized in that: The four lifting shafts (13) have the same structure; the lifting shaft (13) is provided with a plurality of shaft necks (131) from bottom to top; and the spacing between the plurality of shaft necks (131) is the same.
5. The double-layer tunnel kiln car according to claim 4 is characterized in that: The lifting frame (3) comprises: a second frame plate (31), a second side vertical plate (32), a hook shaft connection portion (33), a scissor frame upper shaft connection portion (34), a hook (35), a latch frame sliding portion (36), and a handle (37); second side vertical plates (32) are provided on both sides of the second frame plate (31); shaft rod through holes (311) are provided at four corners of the second frame plate (31); two hook shaft connection portions (33), two scissor frame upper shaft connection portions (34) and two latch frame sliding portions (36) are provided, and the two hook shaft connection portions (33) are respectively provided on the lower end surfaces of the second frame plates (31) on both sides. ; the upper shaft connection portion (34) of the scissor frame and the sliding portion (36) of the bayonet frame are arranged beside the shaft connection portion (33) of the hook; the hook (35) is shaft-connected to the shaft connection portion (33) of the hook; a sliding rod (51) is arranged on one side of the bayonet frame (5); the bayonet frame (5) slides horizontally on the sliding portion (36) of the bayonet frame through the sliding rod (51); two scissor-type lifting mechanisms (4) are provided, and the two scissor-type lifting mechanisms (4) are arranged on both sides of the main vehicle body (1); the lower end of the scissor-type lifting mechanism (4) is shaft-connected to the lower shaft connection portion (14) of the scissor-type lifting mechanism (4); and the upper end of the scissor-type lifting mechanism (4) is shaft-connected to the upper shaft connection portion (34) of the scissor-type lifting mechanism (4).
6. The double-layer tunnel kiln car according to claim 5 is characterized in that: A plurality of air flow holes are provided on the vehicle body bearing plate (11) and the second frame plate (31).
7. The double-layer tunnel kiln car according to claim 6 is characterized in that: The second side upright plates (32) on both sides are provided with handles (37).
Citation Information
Cited By
Ventilation tunnel kiln car
CN223783367U