Detection device

Abstract

The utility model discloses detection equipment, which comprises a tooling plate, a rack, a jacking module, a manipulator, a camera module and a controller, and is characterized in that the tooling plate is used for bearing a piece to be detected; the rack comprises a machine table and a conveying module, the conveying module, the jacking module, the mechanical arm and the controller are all installed on the machine table, and the tool plate is located on the conveying module. The jacking module can jack up the tool plate from the conveying module and then put down the tool plate. The camera module comprises a fixing plate, a first camera assembly used for carrying out appearance shooting on the to-be-detected part in the jacked tool plate, and a second camera assembly used for carrying out lightening shooting on the to-be-detected part in the jacked tool plate, and the first camera assembly and the second camera assembly are both installed on the mechanical arm through the fixing plate; the conveying module, the jacking module, the mechanical arm, the first camera assembly and the second camera assembly are all electrically connected with the controller. According to the utility model, previous manual work is replaced by a machine, the appearance of the to-be-detected piece and the lightened state are confirmed, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the field of optical detection equipment structure, in particular to a detection equipment. Background Art

[0002] Most of the LED displays on the market are actually LCD TVs that use LED as the backlight source. This type of LED display is generally divided into two types: edge-entry type and direct-down type. Direct-down LED displays usually install multiple light strips side by side on the back panel, and the micro LED beads on the light strips are arranged in an array on the back panel.

[0003] In the LED display production line, when multiple light strips are installed on the back panel, they become the products to be tested. They need to be powered on and lit manually for testing. However, the size of the micro LED lamp beads on the existing light strips is getting smaller and smaller, and the human eye can no longer identify them. In addition, the micro LED lamp beads are very harmful to the eyes when they are in the glowing state, making them difficult to detect manually. Utility Model Content

[0004] The purpose of the utility model is to provide a detection device to solve the technical problem that in the existing LED display production line, after a plurality of light bars are installed on the back panel, the light bars on the products to be detected need to be powered on and lit manually for detection, the size of the micro LED lamp beads on the light bars is getting smaller and smaller, and the human eye can no longer identify them, and the micro LED lamp beads are in the luminous state, which hurts the eyes and is difficult to detect manually.

[0005] The utility model provides a detection device, comprising:

[0006] Tooling plate, used to carry the parts to be tested;

[0007] A frame, comprising a machine platform and a conveying module mounted on the machine platform, wherein the tooling plate is located on the conveying module;

[0008] A lifting module is installed on the machine platform, and the lifting module can lift the tooling plate from the conveying module and then put it down;

[0009] A robot arm is installed on the machine platform;

[0010] A camera module, comprising a fixing plate, a first camera assembly for photographing the appearance of the part to be inspected in the tooling plate after being lifted, and a second camera assembly for lighting and photographing the part to be inspected in the tooling plate after being lifted, wherein the first camera assembly and the second camera assembly are both mounted on the manipulator through the fixing plate;

[0011] A controller is installed on the machine platform, and the conveying module, the lifting module, the manipulator, the first camera assembly and the second camera assembly are all electrically connected to the controller.

[0012] Furthermore, the machine includes a base, a first side panel, a second side panel, a stand, a first drive assembly electrically connected to the controller, a cover plate for pressing against the lifted part to be detected, and a battery for electrically connecting to the lifted part to be detected, the first side panel, the stand, the first drive assembly and the battery are all fixed on the base, the second side panel is slidably mounted on the base, the cover plate is mounted on the first side panel or the second side panel, the first drive assembly is connected to the second side panel to drive the second side panel to move toward or in the opposite direction of the first side panel, and the manipulator is mounted on the stand.

[0013] Furthermore, the conveying module includes a second drive component electrically connected to the controller, a plurality of transmission wheels and two conveyor belts connected to the tooling plate, the plurality of transmission wheels are rotatably mounted on the first side panel and the second side panel respectively, the two conveyor belts are respectively sleeved on the transmission wheels in the first side panel and the transmission wheels in the second side panel, the second drive component is mounted on the first side panel or the second side panel, and the second drive component is connected to one of the corresponding transmission wheels to drive the corresponding conveyor belt to rotate.

[0014] Furthermore, the frame also includes a plurality of trays for preventing the conveyor belt from sagging, each of the trays is respectively mounted on the first side plate and the second side plate, and the tray is supported by the corresponding conveyor belt.

[0015] Furthermore, the lifting module includes a plurality of third drive components electrically connected to the controller and two top plates used to lift the tooling plate. The plurality of third drive components are respectively installed on the first side plate and the second side plate. The two top plates are respectively installed on the third drive components in the first side plate and the third drive components in the second side plate. The third drive components can drive the corresponding top plates to move up and down.

[0016] Furthermore, the detection equipment also includes at least one blocker for blocking the operation of the tooling plate, the blocker includes a fourth drive assembly, a connecting plate and a blocking rod, the fourth drive assembly is installed on the machine platform, and the blocking rod is connected to the fourth drive assembly through the connecting plate.

[0017] Furthermore, the first camera assembly includes a first camera, a first fine-tuning mechanism for adjusting the up and down position of the first camera, and a second fine-tuning mechanism for adjusting the angular position of the first camera, one end of the first fine-tuning mechanism is installed on the fixed plate, and the other end is connected to the second fine-tuning mechanism, and the first camera is installed on the second fine-tuning mechanism.

[0018] Furthermore, the second camera assembly includes a second camera, a third fine-adjustment mechanism for adjusting the upper and lower positions of the second camera, and a fourth fine-adjustment mechanism for adjusting the angle position of the second camera, one end of the third fine-adjustment mechanism is installed on the fixed plate, and the other end is connected to the fourth fine-adjustment mechanism, and the second camera is installed on the fourth fine-adjustment mechanism.

[0019] Furthermore, the first fine-tuning mechanism and the third fine-tuning mechanism each include a base, a slide, a transmission rod and a handle, the base is mounted on the fixed plate, the slide is vertically slidably mounted on the base, one end of the transmission rod is rotatably mounted on the base, and the other end is threadedly connected to the slide, the handle is threadedly mounted on the slide and can be pressed against the transmission rod, and the second fine-tuning mechanism and the fourth fine-tuning mechanism are respectively mounted on the corresponding slides.

[0020] Further, the second fine-tuning mechanism and the fourth fine-tuning mechanism both include a positioning plate, a turntable, a torsion spring, a camera bracket, a support fixed on the outer wall of the positioning plate, an elastic rod installed on the support, and a fine-tuning rod rotatably installed on the support, the positioning plate is fixed on the first fine-tuning mechanism or the third fine-tuning mechanism, the turntable is rotatably installed on the positioning plate through the torsion spring, the outer wall of the turntable is convexly provided with a convex plate, the two ends of the convex plate are respectively abutted against the elastic rod and the fine-tuning rod, the camera bracket is installed on the turntable, and the first camera and the second camera are respectively installed on the corresponding camera brackets.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] The utility model adopts a machine to replace the previous manual work. When the piece to be inspected is lifted up, the first camera component and the second camera component are driven by the manipulator. The first camera component can take a picture of the appearance of the piece to be inspected, and the second camera component can take a picture of the piece to be inspected after being lit. The photographed information is transmitted to the controller for analysis to confirm the appearance of the piece to be inspected and the state after lighting. The utility model has high speed, high precision, saves time and effort, and will not hurt the eyes. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1A schematic diagram of the structure of the detection device provided in the embodiment of the utility model Figure 1 ;

[0024] Figure 2 A schematic diagram of the structure of the detection device provided in the embodiment of the utility model Figure 2 ;

[0025] Figure 3 A schematic diagram of the structure of the detection device provided by the embodiment of the utility model after removing the outer cover;

[0026] Figure 4 A schematic diagram of the structure of the detection device provided by the embodiment of the utility model after removing the outer cover, the manipulator, the stand and the camera module;

[0027] Figure 5 for Figure 4 A local enlarged schematic diagram of the middle A;

[0028] Figure 6 A schematic diagram of the structure of the machine, the lifting module and the blocker provided in the embodiment of the utility model after being combined;

[0029] Figure 7 A schematic diagram of the structure of a camera module provided by an embodiment of the utility model;

[0030] Figure 8 The structure diagram of the first fine-tuning mechanism and the second fine-tuning mechanism provided in the embodiment of the utility model is combined Figure 1 ;

[0031] Fig. 9 The structure diagram of the first fine-tuning mechanism and the second fine-tuning mechanism provided in the embodiment of the utility model is combined Figure 2 ;

[0032] Fig.10 A schematic structural diagram of a cover plate provided in an embodiment of the utility model.

[0033] In the figure:

[0034] 10. Part to be inspected; 11. First perforation; 20. Tooling plate; 21. Tooling bottom plate; 22. Positioning rod; 30. Rack; 31. Machine table; 311. Base; 312. First side plate; 3121. Threaded hole; 313. Second side plate; 314. Stand; 315. First drive assembly; 316. Cover plate; 3161. Through hole; 3162. Second perforation; 3163. Observation port; 317. Slide rail; 318. Slider; 32. Conveying module; 321. Transmission wheel; 322. Second drive assembly; 323. Conveyor belt; 33. Tray; 40. Lifting module; 41. Third drive assembly; 42. Top plate; 50. Robot; 51. X-axis robot arm; 52. Y-axis robot arm; 60. Camera module; 61. Fixing plate; 62. First camera assembly; 621. First camera ; 622, first fine-tuning mechanism; 6221, base; 6222, slide; 6223, transmission rod; 6224, handle; 6225, seat; 6226, guide rod; 6227, screw rod; 6228, hand-cranking unit; 623, second fine-tuning mechanism; 6231, positioning plate; 6232, turntable; 6233, camera bracket; 6234, support; 6235, elastic rod; 62 36. fine-tuning rod; 6237. convex plate; 6238. locking piece; 6239. block; 6240. limit rod; 63. second camera assembly; 631. second camera; 632. third fine-tuning mechanism; 633. fourth fine-tuning mechanism; 70. blocker; 71. fourth drive assembly; 72. connecting plate; 73. stop rod; 80. outer cover; 81. entrance; 82. exit; 90. warning light. DETAILED DESCRIPTION

[0035] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0036] See also Figures 1 to 7 As shown, an embodiment of the utility model discloses a detection device for detecting a part to be detected 10. The part to be detected 10 is a back panel with a light bar installed. The light bar has multiple micro LED lamp beads. The detection device will detect the appearance of the part to be detected 10 and the state of the part to be detected 10 when it is powered on and lit. Of course, the part to be detected 10 can also be other products that need to be detected online.

[0037] In this embodiment, the detection equipment includes a tooling plate 20, a frame 30, a lifting module 40, a manipulator 50, a camera module 60 and a controller. The tooling plate 20 is used to carry the part to be detected 10. The frame 30 includes a machine platform 31 and a conveying module 32. The conveying module 32, the lifting module 40, the manipulator 50 and the controller are all installed on the machine platform 31. The tooling plate 20 runs on the conveying module 32. The tooling plate 20 is transported by the conveying module 32. The lifting module 40 can lift the tooling plate 20 from the conveying module 32 and then put it down. The part to be detected 10 on the tooling plate 20 can be lifted up together with the tooling plate 20 and then put back on the conveying module 32. After the part to be detected 10 is lifted up, the part to be detected 10 can be powered on by an external power supply or a power supply of the detection equipment itself to light up the micro LED lamp beads thereon.

[0038] The camera module 60 includes a fixing plate 61, a first camera assembly 62 and a second camera assembly 63. The first camera assembly 62 is used to photograph the appearance of the part to be detected 10 in the tooling plate 20 after it is lifted, and the second camera assembly 63 is used to photograph the part to be detected 10 in the tooling plate 20 after it is lifted, and after it is lit. The first camera assembly 62 and the second camera assembly 63 are both installed on the manipulator 50 through the fixing plate 61. The manipulator 50 can simultaneously drive the first camera assembly 62 and the second camera assembly 63 to move. The transmission module 32, the lifting module 40, the manipulator 50, the first camera assembly 62 and the second camera assembly 63 are all electrically connected to the controller. The first camera assembly 62 and the second camera assembly 63 can transmit the photographed information to the controller for analysis to confirm the appearance and the state after lighting of the part to be detected 10. If some micro LED lamp beads in the part to be detected 10 are not lit or the appearance of the part to be detected 10 is damaged, the controller will determine that it is a defective product. This embodiment uses a machine to replace the previous manual work, which is fast, high in precision, saves time and effort, and will not hurt the eyes.

[0039] The machine 31 includes a base 311, a first side plate 312, a second side plate 313, a stand 314, a first drive assembly 315, a cover plate 316 and a battery. The first drive assembly 315 is electrically connected to the controller. The first side plate 312, the stand 314, the first drive assembly 315 and the battery are all fixed on the base 311. The second side plate 313 is slidably mounted on the base 311. The cover plate 316 is mounted on the first side plate 312 or the second side plate 313. In this embodiment, the cover plate 316 is mounted on the second side plate 313. 6 is used to press against the lifted part to be detected 10, the battery is used to provide power to the lifted part to be detected 10, realize the power connection to light up the part to be detected 10, the first driving component 315 is connected to the second side plate 313 to drive the second side plate 313 to move toward or in the opposite direction of the first side plate 312, so as to adapt to the parts to be detected 10 of different sizes and meet the testing of the parts to be detected 10 of different sizes, which greatly reduces the compatibility problem of equipment during AOI production and improves production efficiency. The manipulator 50 is installed on the stand 314.

[0040] In some embodiments, a control switch is provided between the battery and the part to be detected 10. When the part to be detected 10 is lifted up, the part to be detected 10 contacts the cover 316, and the power-on end of the battery contacts the power-on end of the light bar in the part to be detected 10. Of course, the power-on end of the battery can also be provided on the cover 316. The battery is connected to the part to be detected 10, and the micro LED lamp beads on the part to be detected 10 can be lit by pressing the control switch.

[0041] The robot 50 is a common XY two-axis robot on the market. The robot 50 includes an X-axis robot arm 51 and a Y-axis robot arm 52 connected to the X-axis robot arm 51. The X-axis robot arm 51 is installed on a stand 314. The stand 314 is a platform made of marble, which can ensure a positioning accuracy of 2μm. The fixed plate 61 in the camera module 60 is installed on the Y-axis robot arm 52 in the robot 50. The camera module 60 can be adjusted in the X-axis and Y-axis directions through the robot 50.

[0042] In some embodiments, the first drive component 315 can be a linear motor, a slide rail 317 is installed on the top of the base 311, and a slider 318 is installed on the bottom of the second side plate 313. The slider 318 is slidably installed on the slide rail 317, so that the first drive component 315 can drive the second side plate 313 to slide smoothly relative to the base 311. Before the detection equipment works, it is necessary to select a suitable tooling plate 20 according to the size of the part to be detected 10 in advance to set the position of the second side plate 313, so that the second side plate 313 moves to the specified position to ensure that the tooling plate 20 with the part to be detected 10 can pass smoothly.

[0043] Please read further Figures 4 to 6,as well as Fig.10 In some embodiments, the machine 31 further includes a plurality of fasteners. The first side plate 312 and the second side plate 313 are provided with a plurality of threaded holes 3121 spaced apart in the length direction. The cover plate 316 is provided with a plurality of through holes 3161. The fasteners pass through the through holes 3161 and are connected with the threaded holes 3121, so as to facilitate replacement of cover plates 316 of different sizes according to the size of the part to be detected 10. When the part to be detected 10 is lifted into place, the part to be detected 10 is in contact with the cover plate 316 and the battery at the same time. The fasteners may be screws.

[0044] The transmission module 32 includes a plurality of transmission wheels 321, a second driving component 322 electrically connected to the controller, and two conveyor belts 323 both connected to the tooling plate 20. The plurality of transmission wheels 321 are rotatably mounted on the first side plate 312 and the second side plate 313 respectively. The two conveyor belts 323 are respectively sleeved on the transmission wheel 321 in the first side plate 312 and the transmission wheel 321 in the second side plate 313. The second driving component 322 is mounted on the first side plate 312 or the second side plate 313. In this embodiment, the second driving component 322 is mounted on the second side plate 313. The second driving component 322 is a stepping motor. The second driving component 322 is connected to one of the corresponding transmission wheels 321 on the second side plate 313 to drive the corresponding conveyor belt 323 to rotate, thereby driving the tooling plate 20 thereon to operate. Some transmission wheels 321 have the function of a tensioning wheel.

[0045] In some embodiments, the tooling board 20 includes a tooling base plate 21 and a plurality of positioning rods 22 protruding from the top of the tooling base plate 21. The detected piece 10 is provided with a plurality of first through-holes 11. The cover plate 316 is also provided with a plurality of second through-holes 3162 and an observation port 3163 for observing the light emission of the micro LED lamp beads in the detected piece 10. When the detected piece 10 is fixed on the tooling board 20, the positioning rod 22 can be passed through the first through-hole 11 on the detected piece 10 to avoid the relative movement of the detected piece 10 relative to the tooling board 20 during transportation. When the tooling board 20 is lifted up, the positioning rod 22 on the tooling board 20 with the detected piece 10 fixed thereon will pass through the second through-hole 3162 in the cover plate 316 to realize the precise positioning function. When the tooling board 20 is put down, the positioning rod 22 on the tooling board 20 will be separated from the second through-hole 3162 in the cover plate 316.

[0046] The frame 30 also includes a plurality of pallets 33, each of which is mounted on the first side plate 312 and the second side plate 313, respectively. The pallets 33 are supported on the corresponding conveyor belt 323. The number and position of the pallets 33 can be set as needed. The pallets 33 are used to prevent the middle portion of the conveyor belt 323 from sagging due to gravity.

[0047] The lifting module 40 includes a plurality of third drive components 41 electrically connected to the controller and two top plates 42 each used to lift the tooling plate 20. The plurality of third drive components 41 are respectively mounted on the first side plate 312 and the second side plate 313. Two third drive components 41 are respectively mounted on the first side plate 312 and the second side plate 313. The two top plates 42 are respectively mounted on the third drive component 41 in the first side plate 312 and the third drive component 41 in the second side plate 313. The third drive component 41 is a cylinder, which can drive the corresponding top plate 42 to move up and down so as to lift and then put down the tooling plate 20.

[0048] The detection equipment also includes at least one blocker 70 for blocking the movement of the tooling plate 20. The blocker 70 includes a fourth drive component 71, a connecting plate 72 and a blocking rod 73. The fourth drive component 71 is installed on the machine table 31. The fourth drive component 71 is a cylinder. The blocking rod 73 is connected to the fourth drive component 71 through the connecting plate 72. The fourth drive component 71 can drive the blocking rod 73 to reciprocate in the vertical direction through the connecting plate 72. After the tooling plate 20 with the part to be detected 10 is in place, the blocker 70 will fix it at a certain position of the conveying module 32.

[0049] In some embodiments, the detection equipment also includes an induction switch, which is installed on the machine table 31. The induction switch is electrically connected to the controller. When the tooling plate 20 with the part to be detected 10 flows into the interior of the detection equipment through the main assembly line, the blocker 70 fixes the tooling plate 20 with the part to be detected 10 at a certain position of the equipment, and the robot 50 moves the camera module 60 to the top of the product of the part to be detected 10 to complete the shooting work. After the work is completed, the tooling plate 20 with the part to be detected 10 automatically flows into the next workstation to proceed to the next process.

[0050] Please read further Figure 3 , Figures 7 to 9 In this embodiment, the first camera assembly 62 includes a first camera 621, a first fine-tuning mechanism 622 and a second fine-tuning mechanism 623. One end of the first fine-tuning mechanism 622 is installed on the fixed plate 61, and the other end is connected to the second fine-tuning mechanism 623. The first camera 621 is installed on the second fine-tuning mechanism 623. The first fine-tuning mechanism 622 is used to adjust the up and down position of the first camera 621. The second fine-tuning mechanism 623 is used to adjust the angle position of the first camera 621. The second fine-tuning mechanism 623 can adjust the angle of the first camera 621 in the XOY plane to achieve micro-angle adjustment of the first camera 621.

[0051] The second camera assembly 63 includes a second camera 631, a third fine-tuning mechanism 632 and a fourth fine-tuning mechanism 633. One end of the third fine-tuning mechanism 632 is mounted on the fixed plate 61, and the other end is connected to the fourth fine-tuning mechanism 633. The second camera 631 is mounted on the fourth fine-tuning mechanism 633. The third fine-tuning mechanism 632 is used to adjust the up and down position of the second camera 631. The fourth fine-tuning mechanism 633 is used to adjust the angle position of the second camera 631. The fourth fine-tuning mechanism 633 can adjust the angle of the second camera 631 in the XOY plane to achieve micro-angle adjustment of the second camera 631. Before working, the detection equipment needs to adjust the precise positions of the first camera 621 and the second camera 631 according to the part to be detected 10 in advance.

[0052] The first fine-tuning mechanism 622 and the third fine-tuning mechanism 632 have the same structure. The first fine-tuning mechanism 622 and the third fine-tuning mechanism 632 both include a base 6221, a slide 6222, a transmission rod 6223 and a handle 6224. The base 6221 is installed on the fixed plate 61, the slide 6222 is vertically slidably installed on the base 6221, one end of the transmission rod 6223 is rotatably installed on the base 6221, and the other end is threadedly connected to the slide 6222, similar to the movement of a ball screw. The handle 6224 is threadedly installed on the slide 6222 and can be pressed against the transmission rod 6223 to fix the position of the adjusted slide 6222. The second fine-tuning mechanism 623 and the fourth fine-tuning mechanism 633 are respectively installed on the corresponding slides 6222.

[0053] In some embodiments, the base 6221 includes a seat body 6225 and two guide rods 6226, the seat body 6225 is an "n"-shaped structure, both ends of the guide rod 6226 are installed on the seat body 6225, the slide 6222 is slidably installed on the guide rod 6226, the transmission rod 6223 includes a screw 6227 and a hand-cranked part 6228 protruding from one end of the screw 6227, the screw 6227 is rotatably installed on the base 6221 and is threadedly connected to the slide 6222, the hand-cranked part 6228 is located outside the base 6221, and the rotation speed of the transmission rod 6223 can be manually controlled by rotating the hand-cranked part 6228 to adjust the position of the slide 6222 on the base 6221 along the vertical direction.

[0054] The second fine-tuning mechanism 623 and the fourth fine-tuning mechanism 633 have the same structure. The second fine-tuning mechanism 623 and the fourth fine-tuning mechanism 633 both include a positioning plate 6231, a rotating plate 6232, a torsion spring, a camera bracket 6233, a support 6234 fixed on the outer wall of the positioning plate 6231, an elastic rod 6235 installed on the support 6234, and a fine-tuning rod 6236 rotatably installed on the support 6234. The elastic rod 6235 and the fine-tuning rod 6236 are arranged opposite to each other at a distance. The positioning plate 6231 is fixed on the first fine-tuning mechanism 622 or the third fine-tuning mechanism 632, and the rotating plate 6232 is fixed to the first fine-tuning mechanism 6231. The turntable 6232 is rotatably mounted on the positioning plate 6231 through a torsion spring. A convex plate 6237 is convexly provided on the outer wall of the turntable 6232. The two ends of the convex plate 6237 are respectively in contact with the elastic rod 6235 and the fine-tuning rod 6236. By rotating the fine-tuning rod 6236, the fine-tuning rod 6236 will move forward or backward to force the convex plate 6237 to operate under the elastic action of the elastic rod 6235, so that the turntable 6232 rotates forward or reversely. The camera bracket 6233 is mounted on the turntable 6232, and the first camera 621 and the second camera 631 are respectively mounted on the corresponding camera bracket 6233.

[0055] In some embodiments, the second fine-tuning mechanism 623 and the fourth fine-tuning mechanism 633 also include a locking piece 6238 and a block 6239. The positioning plate 6231 is provided with a concave cavity, and the turntable 6232 is partially installed in the concave cavity. The outer wall of the turntable 6232 is convexly provided with a limit rod 6240, and the limit rod 6240 can abut against the block 6239. The locking piece 6238 is threadedly installed on the turntable 6232. After the angles of the first camera 621 and the second camera 631 are adjusted, the first camera 621 or the second camera 631 can be prevented from rotating during operation by tightening the corresponding locking piece 6238. The locking piece 6238 can be a round head screw.

[0056] Please read further Figures 1 to 5 The frame 30 also includes an outer cover 80, an alarm light 90, a touch screen, a keyboard and a PC analysis interface. The outer cover 80 is installed on the machine platform 31. The tooling plate 20, the transmission module 32, the lifting module 40, the manipulator 50 and the camera module 60 are all located in the outer cover 80. The alarm light 90, the touch screen, the keyboard and the PC analysis interface are all installed on the outer cover 80. The outer cover 80 is provided with an entrance 81 for the tooling plate 20 to enter and an exit 82 for the tooling plate 20 to flow out. The entrance 81 and the exit 82 are respectively arranged corresponding to the two ends of the transmission module 32. The alarm light 90, the touch screen, the keyboard and the PC analysis interface are all electrically connected to the controller.

[0057] Working principle of the testing equipment:

[0058] First, at the initial position, according to the size of the part to be detected 10, various parameters are set in the controller, such as the parameters required to move the second side plate 313, and the positions of the first fine-tuning mechanism 622 to the fourth fine-tuning mechanism 633 are set according to the size of the part to be detected 10 to adjust the angles of the first camera 621 and the second camera 631. The tooling plate 20 loaded with the part to be detected 10 flows into the detection station in the AOI detection equipment through the assembly line. After encountering the blocker 70, after the induction switch is actuated, the third driving component 41 in the lifting module 40 is actuated to lift the tooling plate 20 loaded with the part to be detected 10 out of the conveying module 32, and let the part to be detected 10 contact the cover plate 316. At this time, the manipulator 50 moves the first camera 621 and the second camera 631 to the top of the part to be detected 10, and completes the detection of the appearance defects of the part to be detected 10 through the first camera 621. After completing this action, the part to be detected 10 is powered on to light up the micro The LED lamp beads complete the lighting detection of the part to be detected 10 through the second camera 631. After the detection is finally completed, the manipulator 50 drives the first camera 621 and the second camera 631 back to the initial position, and the third driving component 41 in the jacking module 40 drives the tooling plate 20 loaded with the part to be detected 10 to descend back to the conveying module 32. Finally, the tooling plate 20 loaded with the part to be detected 10 flows into the next workstation.

[0059] Beneficial effects of testing equipment:

[0060] 1. The stand 314 is a marble platform that can ensure the accuracy of the entire structure;

[0061] 2. An XY two-axis manipulator 50 is used to adjust the camera position, and multiple fine-tuning mechanisms are used to satisfy both vertical adjustment and angle adjustment. The detection range of the two cameras is 5mm;

[0062] 3. The first driving assembly 315 for driving the second side plate 313 in the detection device adopts a linear motor. The position of the second side plate 313 can be adjusted, which can effectively be compatible with various sizes of the to-be-detected parts 10, and a threaded hole 3121 is opened on the top to install the cover plates 316 of different sizes to meet the compatibility of the to-be-detected parts 10 products;

[0063] 4. There are trays 33 on both the upper and lower layers of the conveyor belt 323, so that when the product 10 to be inspected flows through the water, the conveyor belt 323 will not sag due to gravity, which will affect the transmission efficiency;

[0064] 5. The device cover 80 inherits the touch screen, keyboard, PC analysis interface, etc., simplifying the appearance of the device.

[0065] In summary, the utility model adopts a machine to replace the previous manual labor. When the part to be inspected 10 is lifted up, the first camera component 62 and the second camera component 63 are driven by the manipulator 50. The first camera component 62 can take a picture of the appearance of the part to be inspected 10, and the second camera component 63 can take a picture of the part to be inspected 10 after being lit, and transmit the photographed information to the controller for analysis, so as to confirm the appearance of the part to be inspected 10 and the state after lighting. It saves time and effort, will not hurt the eyes, and on the basis of ensuring accuracy, it can meet the testing of different products, greatly reducing the compatibility problem of equipment during AOI production and improving production efficiency.

[0066] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A detection device, characterized in that: include: Tooling plate, used to carry the parts to be tested; A frame, comprising a machine platform and a conveying module mounted on the machine platform, wherein the tooling plate is located on the conveying module; A lifting module is installed on the machine platform, and the lifting module can lift the tooling plate from the conveying module and then put it down; A robot arm is installed on the machine platform; A camera module, comprising a fixing plate, a first camera assembly for photographing the appearance of the part to be inspected in the tooling plate after being lifted, and a second camera assembly for lighting and photographing the part to be inspected in the tooling plate after being lifted, wherein the first camera assembly and the second camera assembly are both mounted on the manipulator through the fixing plate; A controller is installed on the machine platform, and the conveying module, the lifting module, the manipulator, the first camera assembly and the second camera assembly are all electrically connected to the controller.

2. The detection device according to claim 1, characterized in that: The machine includes a base, a first side panel, a second side panel, a stand, a first drive assembly electrically connected to the controller, a cover plate for pressing against the lifted part to be detected, and a battery for electrically connecting to the lifted part to be detected. The first side panel, the stand, the first drive assembly and the battery are all fixed on the base, the second side panel is slidably mounted on the base, the cover plate is mounted on the first side panel or the second side panel, the first drive assembly is connected to the second side panel to drive the second side panel to move toward or in the opposite direction of the first side panel, and the manipulator is mounted on the stand.

3. The detection device according to claim 2, characterized in that: The conveying module includes a second driving component electrically connected to the controller, a plurality of transmission wheels and two conveyor belts connected to the tooling plate. The plurality of transmission wheels are rotatably mounted on the first side panel and the second side panel respectively. The two conveyor belts are respectively sleeved on the transmission wheels in the first side panel and the transmission wheels in the second side panel. The second driving component is mounted on the first side panel or the second side panel. The second driving component is connected to one of the corresponding transmission wheels to drive the corresponding conveyor belt to rotate.

4. The detection device according to claim 3, characterized in that: The frame also includes a plurality of trays for preventing the conveyor belt from sagging, each of the trays is respectively mounted on the first side plate and the second side plate, and the tray is supported by the corresponding conveyor belt.

5. The detection device according to claim 2, characterized in that: The lifting module includes multiple third drive components that are electrically connected to the controller and two top plates that are used to lift the tooling plate. The multiple third drive components are respectively installed on the first side plate and the second side plate. The two top plates are respectively installed on the third drive components in the first side plate and the third drive components in the second side plate. The third drive components can drive the corresponding top plates to move up and down.

6. The detection device according to claim 1, characterized in that: The detection device also includes at least one blocker for blocking the movement of the tooling plate, and the blocker includes a fourth drive component, a connecting plate and a blocking rod. The fourth drive component is installed on the machine platform, and the blocking rod is connected to the fourth drive component through the connecting plate.

7. The detection device according to claim 1, characterized in that: The first camera assembly includes a first camera, a first fine-tuning mechanism for adjusting the up and down position of the first camera, and a second fine-tuning mechanism for adjusting the angle position of the first camera. One end of the first fine-tuning mechanism is installed on the fixed plate, and the other end is connected to the second fine-tuning mechanism. The first camera is installed on the second fine-tuning mechanism.

8. The detection device according to claim 7, characterized in that: The second camera assembly includes a second camera, a third fine-adjustment mechanism for adjusting the upper and lower positions of the second camera, and a fourth fine-adjustment mechanism for adjusting the angle position of the second camera. One end of the third fine-adjustment mechanism is installed on the fixed plate, and the other end is connected to the fourth fine-adjustment mechanism. The second camera is installed on the fourth fine-adjustment mechanism.

9. The detection device according to claim 8, characterized in that: The first fine-tuning mechanism and the third fine-tuning mechanism both include a base, a slide, a transmission rod and a handle, the base is mounted on the fixed plate, the slide is vertically slidably mounted on the base, one end of the transmission rod is rotatably mounted on the base, and the other end is threadedly connected to the slide, the handle is threadedly mounted on the slide and can be pressed against the transmission rod, and the second fine-tuning mechanism and the fourth fine-tuning mechanism are respectively mounted on the corresponding slides.

10. The detection device according to claim 8, characterized in that: The second fine-tuning mechanism and the fourth fine-tuning mechanism both include a positioning plate, a rotating plate, a torsion spring, a camera bracket, a support fixed on the outer wall of the positioning plate, an elastic rod installed on the support, and a fine-tuning rod rotatably installed on the support. The positioning plate is fixed on the first fine-tuning mechanism or the third fine-tuning mechanism, the rotating plate is rotatably installed on the positioning plate through the torsion spring, a convex plate is convexly provided on the outer wall of the rotating plate, and two ends of the convex plate are respectively abutted against the elastic rod and the fine-tuning rod, the camera bracket is installed on the rotating plate, and the first camera and the second camera are respectively installed on the corresponding camera brackets.

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