Textile raw material dyeing agent blending device

By designing the textile raw material chromosomal preparation device of the textile raw material chromosomes of the storage warehouse, cylindrical groove and cylindrical tube, the problems of low intelligence and color inconsistency caused by artificial quantitative and open materials in existing technologies have been solved. Mix well to ensure the quality of the dyeing agent.

CN222401033UActive Publication Date: 2025-01-28ZIBO HONGDA AUXILIARY CO LTD
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Patent Information

Application Number
CN202421086996.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing textile raw material dyeing agent mixing device requires manual quantitative feeding, which is low in intelligence, time-consuming and labor-intensive, and the open feeding structure is easy to cause dust to enter, affecting the consistency of the dye color.

Method used

Design a textile raw material staining device including a storage warehouse, a column -shaped groove and a cylindrical tube, automatically switch the storage warehouse by the drive component, and use the flow valve to accurately control the material. Improve the efficiency of mixing raw materials.

Benefits of technology

The deployment of automated chromosomes is achieved, the deployment efficiency is improved, the errors of manual operation are reduced, and the dust is prevented, thereby ensuring the color consistency and quality of the chromosome.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coloring agent blending, in particular to a textile raw material coloring agent blending device which comprises a material mixing barrel, a cylindrical pipe, a cover plate and a stirring assembly, the top end of the material mixing barrel is connected with a material storage box, a plurality of material storage bins are arranged in the material storage box, a cylindrical groove is formed in the material storage box, and the material storage bins are distributed around the cylindrical groove in an annular array mode. An air inlet and a discharge hole which are communicated with the cylindrical groove and each storage bin are respectively formed in the storage box; and the mixing barrel is communicated with a discharge pipe. The cylindrical pipe is located in the cylindrical groove, a through hole A and a through hole B are formed in the cylindrical pipe, the through hole B is communicated with a discharging pipe provided with a flow valve, and the discharging pipe is communicated with the mixing barrel. The cover plate is connected with the storage box and provided with a driving assembly used for driving the cylindrical pipe to rotate. The stirring assembly stirs the raw materials in the working state and raises the raw materials on the bottom layer so as to improve the efficiency of uniformly mixing the raw materials on the upper layer and the lower layer. Raw materials are automatically and quantitatively added and stirred according to set requirements, and the uniform mixing efficiency of the raw materials is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye mixing, in particular to a dye mixing device for textile raw materials. Background Art

[0002] Textile fabrics come in a variety of colors, and these different colored textile fabrics are all bleached and dyed with dyes. Dyes are obtained by mixing raw materials of various colors with co-solvents in a certain ratio. The common mixing method is manual adjustment, and the accuracy of raw material addition is difficult to control.

[0003] A Chinese patent with authorization announcement number CN213493170U discloses a novel textile raw material dye mixing device, comprising an operating truncated table, wherein both sides of the upper end surface of the operating truncated table are connected to fixed support columns, a mixing barrel is connected and fixed to the middle position of the upper end surface of the operating truncated table, and the upper end of the support column is connected and fixed to a ring plate, and two connecting frames are symmetrically connected and fixed to the inner side of the ring plate, and a connecting ring is connected and fixed to the middle position of the two connecting frames, and a connecting plate is provided on the upper end of the connecting ring, and the upper end surface of the connecting plate is connected and fixed to a motor. The utility model has a reasonable structure, which is convenient for reducing the splashing of dye in the mixing barrel during stirring, and is easier to clean the dye attached to the inner wall of the mixing barrel.

[0004] However, the device still has some shortcomings: it requires manual quantitative addition of materials through a discharge funnel, has a low degree of intelligence, is time-consuming and labor-intensive to operate, affects the overall mixing efficiency of the dye, and the open feeding structure easily causes dust to enter the mixing barrel, causing color deviations in the dye. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a textile raw material dyeing agent mixing device.

[0006] The technical solution of the utility model is: a textile raw material dye mixing device, including a mixing barrel, the top of the mixing barrel is connected to a storage box, a plurality of storage bins for storing liquid dye raw materials of different colors are arranged in the storage box, a cylindrical groove is arranged in the storage box, and each storage bin is distributed in a ring array around the cylindrical groove. An air inlet and a discharge port connecting the cylindrical groove and each storage bin are respectively arranged on the storage box, the discharge port is located below the air inlet, and the mixing barrel is connected to the discharge pipe.

[0007] A cylindrical tube, the cylindrical tube is located in the cylindrical groove and is slidably connected to the inner wall thereof, a through hole A connected to one of the air inlets is provided on the cylindrical tube, and a through hole B connected to one of the discharge ports is provided on the cylindrical tube, the through hole B is connected to a feed pipe provided with a flow valve, and the feed pipe is inserted into the mixing barrel and connected to the interior thereof.

[0008] The cover plate is detachably connected to the material storage box, and a driving component for driving the cylindrical tube to rotate is arranged on the cover plate so as to add raw materials of different colors into the mixing barrel.

[0009] And a stirring component, the stirring component is located in the mixing barrel, and when the stirring component is in a working state, it stirs the raw materials and also lifts the bottom layer of raw materials to improve the efficiency of mixing the upper and lower layers of raw materials.

[0010] Preferably, a control component is arranged in the storage box, and the control component includes a controller and a data receiver, the data receiver is connected to the controller, and the controller controls the flow valve.

[0011] Preferably, a filter screen is provided inside the upper opening of the cylindrical tube to prevent dust from entering the inside.

[0012] Preferably, the driving assembly includes a motor A, a bevel gear and a bevel gear disk, wherein the motor A is connected to the cover plate, the bevel gear disk is rotatably connected to the cover plate and detachably connected to the cylindrical tube, the motor A drives the bevel gear, and the bevel gear is meshed with the bevel gear disk.

[0013] Preferably, a slot is provided on the cylindrical tube, and a block is provided on the bevel gear disc. The block is inserted into the slot and is slidably connected with the cylindrical tube in a vertical direction.

[0014] Preferably, the mixing barrel comprises an upper cavity and a lower cavity, the upper and lower cavities are connected, the upper cavity is a rectangular cavity, and the lower cavity is a horizontal arc cavity. The stirring assembly comprises a rotating shaft, a stirring paddle, a shovel plate and a motor B, wherein the rotating shaft is located in the horizontal arc cavity and is rotatably connected to the mixing barrel, the rotating shaft is connected to the stirring paddle, the stirring paddle is connected to the shovel plate, the end of the shovel plate away from the rotating shaft is slidably connected to the arc inner wall of the horizontal arc cavity, and the motor B is connected to the mixing barrel and drives the connecting rotating shaft.

[0015] Preferably, a bottom plate is provided at the bottom of the mixing barrel, a support frame is provided on the bottom plate, one end of the mixing barrel is rotatably connected to the support frame, a slider is slidably provided on the bottom plate, a connecting rod is rotatably provided on the slider, the other end of the connecting rod is rotatably connected to one end of the mixing barrel away from the support frame, and a hydraulic cylinder for driving the sliding block to slide is provided on the bottom plate.

[0016] Compared with the prior art, the utility model has the following beneficial technical effects:

[0017] By setting a storage bin and a cylindrical trough, the storage bin and the cylindrical trough are connected through an air inlet and a discharge port, a cylindrical tube is set in the cylindrical trough, through holes A and B are set on the cylindrical tube, and the cylindrical tube is driven to rotate by a driving component to automatically switch to the corresponding storage bin to discharge, and the discharge amount is accurately controlled by a flow valve; by setting a horizontal arc cavity, the shovel plate in the stirring component slides along its arc inner wall to lift the bottom raw material, promote the exchange between the upper and lower layers of raw materials, and then achieve the purpose of improving the efficiency of raw material mixing, thereby achieving the purpose of energy saving. At the same time, the raw materials in the utility model are stored and discharged in a relatively sealed environment, which will not affect the color of the dye. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the connection structure of various components in the storage box;

[0020] Figure 3 It is a schematic diagram of the structure of the stirring component.

[0021] Figure numerals: 1. mixing barrel; 2. storage box; 201. storage bin; 202. cylindrical groove; 203. air inlet; 204. discharge port; 3. cylindrical tube; 301. through hole A; 302. through hole B; 303. slot; 4. discharge pipe; 5. flow valve; 6. filter screen; 7. cover plate; 8. drive assembly; 9. stirring assembly; 91. rotating shaft; 92. stirring paddle; 93. shovel plate; 94. motor B; 10. discharge pipe; 11. bottom plate; 12. support frame; 13. slider; 14. connecting rod; 15. hydraulic cylinder. DETAILED DESCRIPTION

[0022] Embodiment 1

[0023] like Figure 1-Figure 3As shown, a textile raw material dye mixing device proposed by the utility model comprises a mixing barrel 1, a cylindrical tube 3, a cover plate 7 and a stirring assembly 9. The top of the mixing barrel 1 is connected to a storage box 2. A plurality of storage bins 201 for storing liquid dye raw materials of different colors are arranged in the storage box 2. A cylindrical groove 202 is arranged in the storage box 2. Each storage bin 201 is distributed in a ring array around the cylindrical groove 202. An air inlet 203 and a discharge port 204 are respectively arranged on the storage box 2, which are connected to the cylindrical groove 202 and each storage bin 201. The discharge port 204 is located below the air inlet 203. The mixing barrel 1 is connected to the discharge pipe 10. The cylindrical tube 3 is located in the cylindrical groove 202 and is slidably connected to the inner wall thereof. A through hole A301 communicating with one of the air inlets 203 is provided on the cylindrical tube 3, and a through hole B302 communicating with one of the discharge ports 204 is provided on the cylindrical tube 3. The through hole B302 is connected to a feed pipe 4 provided with a flow valve 5, and the feed pipe 4 is inserted into the mixing barrel 1 and is connected to the inside thereof. A control component is provided in the storage box 2, and the control component includes a controller and a data receiver, and the data receiver is connected to the controller, and the controller controls the flow valve 5. A filter 6 is provided inside the upper opening of the cylindrical tube 3 to prevent dust from entering the inside thereof. The cover plate 7 is detachably connected to the storage box 2, and a driving component for driving the cylindrical tube 3 to rotate is provided on the cover plate 7 to add raw materials of different colors into the mixing barrel 1. The driving assembly includes a motor A, a bevel gear and a bevel gear disk, wherein the motor A is connected to the cover plate 7, the bevel gear disk is rotatably connected to the cover plate 7 and detachably connected to the cylindrical tube 3, the motor A drives the connected bevel gear, and the bevel gear meshes with the bevel gear disk. A slot 303 is provided on the cylindrical tube 3, a block is provided on the bevel gear disk, the block is inserted into the slot 303 and slidably connected therewith in a vertical direction. The stirring assembly 9 is located in the mixing barrel 1. When the stirring assembly 9 is in a working state, it stirs the raw materials while also lifting the bottom layer of raw materials to improve the efficiency of mixing the upper and lower layers of raw materials. The mixing barrel 1 includes an upper cavity and a lower cavity, the upper and lower cavities are connected, the upper cavity is a rectangular cavity, and the lower cavity is a horizontal arc cavity. The stirring assembly 9 includes a rotating shaft 91, a stirring paddle 92, a shovel plate 93 and a motor B94, wherein the rotating shaft 91 is located in the horizontal arc-shaped cavity and is rotatably connected to the mixing barrel 1, the rotating shaft 91 is connected to the stirring paddle 92, the stirring paddle 92 is connected to the shovel plate 93, and the end of the shovel plate 93 away from the rotating shaft 91 is slidably connected to the arc-shaped inner wall of the horizontal arc-shaped cavity, and the motor B94 is connected to the mixing barrel 1 and drives the rotating shaft 91.

[0024] In this embodiment, one of the storage tanks 201 is kept empty so that the mixing barrel 1 can maintain the internal and external air pressure balance, which is convenient for discharging, and water or other liquid auxiliary materials can be added to the mixing barrel 1 along the empty storage tank 201. Before using the device, first add an appropriate amount of raw materials of corresponding colors into each storage tank 201, and the height of the raw material liquid level does not exceed the lower edge of the air inlet 201. Then align the card block of the bevel gear disk with the card slot 303 and press down the cover plate 7 to seal the cover plate 7 with the storage box 2 to prevent the raw material dye from being contaminated or spilled; input the required amount of the corresponding pigment through the data receiver, and then start the device, and the motor A drives the cylindrical tube 3 to rotate to correspond to the storage bin 201 of one of the required raw materials. At this time, the through hole A301 connects the outside world with the current storage bin 201, and the feed port of the discharge pipe 4 corresponds to the discharge port 204. Then the flow valve 5 is opened, and the liquid raw material enters the mixing barrel 1 along the discharge pipe 4. The flow valve 5 records the discharge amount and When the discharge amount reaches the set amount, it is automatically shut off, and then the discharge pipe 4 is switched to connect with the storage bin 201 corresponding to the next raw material and discharge the material. After all the raw materials are loaded according to the set requirements, the discharge pipe 4 is switched to connect with the empty storage tank 201, and water is added quantitatively. After the water is added, the motor B94 starts and drives the rotating shaft 91 to rotate. The rotation of the rotating shaft 91 drives the stirring paddle 92 and the shovel plate 93 to rotate. During the rotation, the shovel plate 93 scoops up the raw materials at the bottom of the horizontal arc cavity and then rises, which accelerates the mixing of the upper and lower layers of raw materials, thereby improving the mixing efficiency of the raw materials. The mixing process of the raw materials can be observed through the observation window on the mixing barrel 1. After the mixing is completed, the valve of the discharge pipe 10 is opened and the discharge can be started.

[0025] Embodiment 2

[0026] like Figure 1 As shown, the textile raw material dye mixing device proposed by the utility model, compared with the first embodiment, a bottom plate 11 is arranged at the bottom of the mixing barrel 1, a support frame 12 is arranged on the bottom plate 11, and one end of the mixing barrel 1 is rotatably connected to the support frame 12. A slider 13 is slidably arranged on the bottom plate 11, a connecting rod 14 is rotatably arranged on the slider 13, and the other end of the connecting rod 14 is rotatably connected to one end of the mixing barrel 1 away from the support frame 12, and a hydraulic cylinder 15 for driving the slider 13 to slide is arranged on the bottom plate 11.

[0027] In this embodiment, the hydraulic cylinder 15 is started, and the hydraulic cylinder 15 drives the slider 13 to slide back and forth. The slider 13 drives the connecting rod 14 to change its inclination angle, thereby causing the mixing barrel 1 to swing, thereby further improving the efficiency of mixing the raw materials and dyes. At the same time, when the mixing barrel 1 tilts downward toward the discharge pipe 10, the discharge of the discharge pipe 10 can be made cleaner and more thorough, avoiding residual dye at the bottom of the storage barrel 1.

[0028] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A textile raw material dyeing agent mixing device, characterized in that: include A mixing barrel (1), the top of the mixing barrel (1) is connected to a storage box (2), a plurality of storage bins (201) for storing liquid dye raw materials of different colors are arranged in the storage box (2), a cylindrical groove (202) is arranged in the storage box (2), and the storage bins (201) are distributed in a ring array around the cylindrical groove (202); an air inlet (203) and a discharge port (204) are respectively arranged on the storage box (2) and are connected to the cylindrical groove (202) and the storage bins (201), and the discharge port (204) is located below the air inlet (203), and the mixing barrel (1) is connected to the discharge pipe (10); A cylindrical tube (3), the cylindrical tube (3) is located in the cylindrical groove (202) and is slidably connected to the inner wall thereof, the cylindrical tube (3) is provided with a through hole A (301) communicating with one of the air inlets (203), and the cylindrical tube (3) is provided with a through hole B (302) communicating with one of the discharge ports (204), the through hole B (302) is connected to a feed pipe (4) provided with a flow valve (5), and the feed pipe (4) is inserted into the mixing barrel (1) and is connected to the interior thereof; A cover plate (7) is detachably connected to the material storage box (2), and a driving assembly for driving the cylindrical tube (3) to rotate is arranged on the cover plate (7) so as to add raw materials of different colors into the mixing barrel (1); And a stirring component (9), the stirring component (9) is located in the mixing barrel (1), and when in working state, the stirring component (9) stirs the raw materials and also lifts the bottom layer of raw materials to improve the efficiency of mixing the upper and lower layers of raw materials.

2. A textile raw material dye mixing device according to claim 1, characterized in that: A control component is arranged in the material storage box (2), and the control component comprises a controller and a data receiver, the data receiver is connected to the controller, and the controller controls the flow valve (5).

3. A textile raw material dyeing agent mixing device according to claim 1, characterized in that: A filter screen (6) is arranged inside the upper opening of the cylindrical tube (3) to prevent dust from entering the inside.

4. A textile raw material dye mixing device according to claim 1, characterized in that: The driving assembly comprises a motor A, a bevel gear and a bevel gear disc, wherein the motor A is connected to the cover plate (7), the bevel gear disc is rotationally connected to the cover plate (7) and is detachably connected to the cylindrical tube (3), the motor A drives the bevel gear, and the bevel gear is meshed with the bevel gear disc.

5. A textile raw material dyeing agent mixing device according to claim 4, characterized in that: A clamping groove (303) is arranged on the cylindrical tube (3), and a clamping block is arranged on the conical gear disc. The clamping block is inserted into the clamping groove (303) and is slidably connected with the clamping groove (303) along the vertical direction.

6. A textile raw material dye mixing device according to claim 1, characterized in that: The mixing barrel (1) comprises an upper cavity and a lower cavity, the upper and lower cavities are connected, the upper cavity is a rectangular cavity, and the lower cavity is a horizontal arc cavity; the stirring assembly (9) comprises a rotating shaft (91), a stirring paddle (92), a shovel plate (93) and a motor B (94), wherein the rotating shaft (91) is located in the horizontal arc cavity and is rotatably connected to the mixing barrel (1), the rotating shaft (91) is connected to the stirring paddle (92), the stirring paddle (92) is connected to the shovel plate (93), and one end of the shovel plate (93) away from the rotating shaft (91) is slidably connected to the arc inner wall of the horizontal arc cavity, and the motor B (94) is connected to the mixing barrel (1) and drives the rotating shaft (91).

7. A textile raw material dye mixing device according to claim 1, characterized in that: A bottom plate (11) is arranged at the bottom of the mixing barrel (1), a support frame (12) is arranged on the bottom plate (11), and one end of the mixing barrel (1) is rotatably connected to the support frame (12); a sliding block (13) is slidably arranged on the bottom plate (11), a connecting rod (14) is rotatably arranged on the sliding block (13), the other end of the connecting rod (14) is rotatably connected to one end of the mixing barrel (1) away from the support frame (12), and a hydraulic cylinder (15) for driving the sliding block (13) to slide is arranged on the bottom plate (11).

Citation Information

Patent Citations

  • Novel textile raw material dyeing agent blending device

    CN213493170U