Heavy release agent production reaction kettle
By designing a heavy -daily agent reactor of stirring reactors, mixing components, lifting components, and rotating components, the problem of inadequate mixing of heavy -duty agent materials in the existing technology has been solved. Production of ionizing agents.
Patent Information
- Application Number
- CN202323507176.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The prior art is difficult to effectively use a jacketed reactor to mix the releasing agent materials, resulting in poor quality of releasing agent production.
A heavy -duty agent production reactor is designed, which uses the structure of stirring reactors, mixing components, lifting components, and rotating components. The rotating component drives the outer ring stirring shaft at the same time around it and the axis of the lifting disk rotation, combined with the lifting drive parts drive the lifting plate to move along the vertical direction, so that the outer fan blades are fully stirred by the material.
Through this structure, the full mixing of heavy -duty agent materials is ensured, and the quality and efficiency of the production of heavy agents are improved.
Smart Images
Figure CN222401141U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of reactors, and in particular to a reactor for producing a heavy release agent. Background Art
[0002] Release agent is a kind of agent commonly used for mold demoulding, which can reduce the bonding strength between the product and the mold, so that the product can be easily removed from the mold. Release agents are divided into light release agents with lower release force and heavy release agents with higher release force according to the release force, that is, the force required to remove the product from the mold.
[0003] In the existing related technologies, the production of light release agents and heavy release agents requires the use of a jacketed reactor. The jacketed reactor includes a reactor body, a motor, a stirring shaft, and a plurality of stirring blades. A stirring chamber is provided in the reactor body, the motor is fixedly mounted on the reactor body, the stirring shaft is coaxially fixedly mounted on the output shaft of the motor and is located in the stirring chamber, and a plurality of stirring blades are fixedly mounted on the stirring shaft, and the plurality of stirring blades are arranged close to the inner wall of the stirring chamber. During stirring, the motor drives the plurality of stirring blades to rotate in one direction, so that the materials used to prepare the release agent are mixed with each other, thereby preparing the release agent.
[0004] With respect to the above-mentioned related technologies, the release force of the heavy release agent is greater than that of the light release agent, making it difficult for the stirring blade driven by a motor to rotate unidirectionally to effectively mix the materials used to prepare the heavy release agent, which is not conducive to ensuring the production quality of the heavy release agent. Summary of the invention
[0005] In order to mix the materials used to prepare the heavy release agent with each other and ensure the production quality of the heavy release agent, the present application provides a heavy release agent production reactor.
[0006] The present application provides a heavy release agent production reactor adopting the following technical solution:
[0007] A heavy release agent production reactor, comprising a stirring reactor, a stirring assembly, a lifting assembly and a rotating assembly, wherein the stirring reactor is provided with a stirring chamber, the stirring assembly comprises an outer ring stirring shaft and an outer ring fan blade, the outer ring fan blade is fixedly mounted on the outer ring stirring shaft, and the outer ring fan blade is arranged in the stirring chamber;
[0008] The lifting assembly includes a lifting plate and a lifting drive member, the lifting plate slides in the vertical direction to match the stirring reactor, the outer ring stirring shaft rotates around the axis of the lifting plate to match the lifting plate, and the outer ring stirring shaft rotates around its own axis to match the lifting plate, and the lifting drive member is used to drive the lifting plate to move in the vertical direction;
[0009] The rotating assembly is used to drive the outer ring stirring shaft to rotate around its own axis and the axis of the lifting plate at the same time.
[0010] By adopting the above technical solution, the rotating component drives the outer ring stirring shaft to rotate around its own axis and the axis of the lifting plate at the same time, and the lifting drive drives the lifting plate to move in the vertical direction, so that the outer ring fan blades can fully stir the materials used to prepare the heavy release agent, thereby making the materials used to prepare the heavy release agent mixed with each other, ensuring the production quality of the heavy release agent.
[0011] Optionally, the rotating assembly includes a rotating disk, a planetary gear, a gear ring, a sun gear and a rotating driving member, the rotating disk is rotationally matched with the stirring reactor, the planetary gear is rotationally matched with the rotating disk, the gear ring is fixedly installed on the stirring reactor, the lifting disk, the rotating disk and the gear ring are coaxially arranged, the planetary gear is meshed with the gear ring, the sun gear is meshed with the planetary gear, and the rotating driving member is used to drive the sun gear to rotate;
[0012] The outer ring stirring shaft is slidably matched with the planetary wheel in the vertical direction, and the outer ring stirring shaft is coaxially arranged with the planetary wheel.
[0013] By adopting the above technical solution, the rotating drive member drives the sun gear to rotate, which drives the planetary gear to rotate around its own axis and revolve around the axis of the gear ring, thereby driving the outer ring stirring shaft to rotate around its own axis and the axis of the lifting plate at the same time. The structure is simple and effective.
[0014] Optionally, the stirring assembly further includes an inner ring stirring shaft and inner ring fan blades, wherein the inner ring stirring shaft is coaxially fixedly mounted on the sun gear, and the inner ring fan blades are fixedly mounted on the inner ring stirring shaft.
[0015] By adopting the above technical solution, the outer ring fan blades and the inner ring fan blades rotate in opposite directions, and the outer ring fan blades and the inner ring fan blades simultaneously stir the materials used to prepare the heavy release agent, thereby causing the materials used to prepare the heavy release agent to mix with each other, thereby ensuring the production quality of the heavy release agent.
[0016] Optionally, the outer ring fan blades and the inner ring fan blades are each provided with a plurality of them, and the plurality of the outer ring fan blades and the plurality of the inner ring fan blades are staggeredly distributed along the vertical direction.
[0017] By adopting the above technical solution, a plurality of outer circle fan blades and a plurality of inner circle fan blades are staggered in the vertical direction, so that the materials used to prepare the heavy release agent are fully stirred, and then the materials used to prepare the heavy release agent are mixed with each other, thereby ensuring the production quality of the heavy release agent.
[0018] Optionally, the inner ring stirring shaft is fixedly mounted with a bottom fan blade, the radius of the bottom fan blade is larger than the distance between the outer ring stirring shaft and the inner ring stirring shaft, and the outer ring fan blade and the inner ring fan blade are both located at the top of the bottom fan blade.
[0019] By adopting the above technical scheme, the bottom fan blades will stir up the material for preparing the heavy release agent, so that the material for preparing the heavy release agent is in full contact with the outer circle fan blades and the inner circle fan blades, and the material for preparing the heavy release agent is fully stirred, so that the materials for preparing the heavy release agent are mixed with each other, thereby ensuring the production quality of the heavy release agent.
[0020] Optionally, the lifting plate includes an outer ring body and an inner ring body, the outer ring body slides in the vertical direction and fits in the stirring reactor, the inner ring body coaxially rotates in the outer ring body through a bearing, and the outer ring stirring shaft rotates around its own axis through a bearing and fits in the inner ring body.
[0021] By adopting the above technical solution, when the outer ring stirring shaft rotates around the axis of the lifting plate, the outer ring stirring shaft and the inner ring body rotate around the axis of the outer ring body at the same time, thereby reducing friction loss through the bearing.
[0022] Optionally, the type of the lifting drive member is an electric cylinder, and the piston rod of the lifting drive member is fixedly mounted on the outer ring body along the vertical direction;
[0023] The stirred reactor is fixedly provided with a slide rail, which is arranged in a vertical direction; the outer ring body is fixedly provided with a slider, which is slidably matched with the slide rail.
[0024] By adopting the above technical solution, the lifting drive member drives the outer ring body and the slider to move along the slide rail in the vertical direction, thereby driving the inner ring body to move in the vertical direction, thereby stably moving the outer ring stirring shaft in the vertical direction.
[0025] Optionally, the stirred reactor comprises a stirring reactor body and a stirring cover body, the stirring cover body is mounted on the stirring reactor body by bolts, the lifting plate slides in a vertical direction and cooperates with the stirring cover body, and the stirring chamber is opened in the stirring reactor body.
[0026] By adopting the above technical solution, when it is necessary to clean the outer ring stirring shaft and the outer ring fan blades, the stirring cover is removed from the stirring kettle body, thereby exposing the stirring chamber and taking the stirring blades out of the stirring chamber, thereby facilitating the cleaning of the outer ring stirring shaft and the outer ring fan blades.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. The rotating assembly drives the outer ring stirring shaft to rotate around its own axis and the axis of the lifting plate at the same time, and the lifting drive drives the lifting plate to move in the vertical direction, so that the outer ring fan blades can fully stir the materials used to prepare the heavy release agent, thereby making the materials used to prepare the heavy release agent mixed with each other, ensuring the production quality of the heavy release agent.
[0029] 2. The bottom fan blades stir up the material for preparing the heavy release agent, so that the material for preparing the heavy release agent is fully in contact with the outer circle fan blades and the inner circle fan blades, and the material for preparing the heavy release agent is fully stirred, so that the materials for preparing the heavy release agent are mixed with each other, ensuring the production quality of the heavy release agent.
[0030] 3. When the outer ring stirring shaft rotates around the axis of the lifting plate, the outer ring stirring shaft and the inner ring body rotate around the axis of the outer ring body at the same time, thereby reducing friction loss through the bearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a cross-sectional schematic diagram of the overall structure of the embodiment of the present application.
[0032] Figure 2 It is a partial cross-sectional schematic diagram of the rotating assembly of the embodiment of the present application.
[0033] Figure 3 It is a cross-sectional schematic diagram of the lifting plate according to the embodiment of the present application.
[0034] Explanation of the accompanying drawings: 1. Rotating assembly; 11. Rotating disk; 12. Planetary gear; 13. Ring gear; 14. Sun gear; 15. Rotating drive member; 2. Stirring assembly; 21. Outer ring stirring shaft; 22. Outer ring blades; 23. Inner ring stirring shaft; 231. Bottom blades; 24. Inner ring blades; 3. Lifting assembly; 31. Lifting drive member; 32. Outer ring body; 321. Slider; 33. Inner ring body; 4. Stirring kettle body; 401. Stirring chamber; 41. Jacket; 5. Stirring cover body. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1-3 This application is described in further detail.
[0036] The present application embodiment discloses a heavy release agent production reactor. Figure 1 The heavy release agent production reactor includes a stirring reactor, a rotating component 1, a stirring component 2 and a lifting component 3.
[0037] Reference Figure 1The stirred reactor comprises a stirring reactor body 4 and a stirring cover body 5. The stirring reactor body 4 is quasi-cylindrical, and a jacket 41 is provided on the outer circumference of the stirring reactor body 4. A heating chamber is provided between the jacket 41 and the stirring reactor body 4, so as to heat the stirring reactor body 4 by introducing water vapor into the heating chamber. A stirring chamber 401 is provided inside the stirring reactor body 4, and the cross section of the stirring chamber 401 is circular, and the stirring chamber 401 extends to the top of the stirring reactor body 4 in the vertical direction. The stirring cover body 5 is installed on the top of the stirring reactor body 4 by a plurality of bolts, and the diameter of the stirring cover body 5 is larger than the inner diameter of the stirring chamber 401, so as to facilitate the opening and closing of the stirring chamber 401.
[0038] Reference Figure 1 and Figure 2 , the rotating assembly 1 includes a rotating disk 11, a planetary gear 12, a ring gear 13, a sun gear 14 and a rotating driving member 15. The rotating disk 11 is arranged in a circular shape, and the rotating disk 11 is rotatably matched with the stirring cover 5 through a bearing, and the rotating disk 11 is coaxially arranged with the stirring chamber 401. In the embodiment of the present application, the number of planetary gears 12 is set to two. Both planetary gears 12 are rotatably matched with the top of the rotating disk 11 through bearings, and the two planetary gears 12 are distributed along the diameter direction of the rotating disk 11. The ring gear 13 is fixedly mounted on the stirring cover 5, and the ring gear 13 is coaxially arranged with the rotating disk 11, and the planetary gear 12 is meshed with the ring gear 13. The sun gear 14 is arranged in the area surrounded by the ring gear 13, and the sun gear 14 is coaxially arranged with the ring gear 13, and the sun gear 14 is meshed with the planetary gear 12, so that when the sun gear 14 rotates, the planetary gear 12 rotates around its own axis while revolving around the axis of the ring gear 13. In addition, the diameter of the sun gear 14 is smaller than the diameter of the planetary gear 12 , so that the angular velocity of the planetary gear 12 when rotating around its own axis is smaller than the angular velocity of the sun gear 14 .
[0039] Reference Figure 1 In the embodiment of the present application, the type of the rotary drive member 15 is selected as a motor. The rotary drive member 15 is fixedly mounted on the top of the stirring cover 5 through the motor frame, and the output shaft of the rotary drive member 15 is arranged in a vertical downward direction, and the output shaft of the rotary drive member 15 is coaxially arranged with the ring gear 13. The output shaft of the rotary drive member 15 is coaxially fixedly connected to the sun gear 14 through a flexible coupling, so that the sun gear 14 is driven to rotate by the rotary drive member 15, thereby driving the planetary gear 12 to rotate around its own axis while revolving around the axis of the ring gear 13.
[0040] Reference Figure 1 The stirring assembly 2 includes an outer ring stirring shaft 21, an outer ring fan blade 22, an inner ring stirring shaft 23 and an inner ring fan blade 24. In the embodiment of the present application, the number of the outer ring stirring shaft 21 is set to two, and the two outer ring stirring shafts 21 are respectively set corresponding to each planetary gear 12. Figure 1 and Figure 2 The outer ring stirring shaft 21 is arranged in the vertical direction, the top of the outer ring stirring shaft 21 is arranged in a regular hexagonal shape, the top of the outer ring stirring shaft 21 is penetrated by the planetary gear 12 and slides with the planetary gear 12 in the vertical direction, and the outer ring stirring shaft 21 is coaxially arranged with the planetary gear 12, so that when the outer ring stirring shaft 21 moves in the vertical direction, the outer ring stirring shaft 21 rotates around its own axis with the planetary gear 12 and revolves around the axis of the gear ring 13;
[0041] A plurality of outer ring fan blades 22 are provided, and the plurality of outer ring fan blades 22 are divided into two groups. The two groups of outer ring fan blades 22 are coaxially fixedly installed on the outer circumferential surface of each outer ring stirring shaft 21, and the two groups of outer ring fan blades 22 are distributed along the vertical direction.
[0042] Reference Figure 1 , the inner ring stirring shaft 23 is coaxially fixedly installed on the sun gear 14, so that the sun gear 14 with an angular velocity greater than that of the planetary gear 12 drives the inner ring stirring shaft 23 to rotate. A plurality of inner ring blades 24 are provided, and the plurality of inner ring blades 24 are coaxially fixedly installed on the outer peripheral surface of the inner ring stirring shaft 23, and the plurality of inner ring blades 24 are distributed in the vertical direction, and the plurality of inner ring blades 24 are staggered with each outer ring blade 22 in the vertical direction. In the embodiment of the present application, an inner ring blade 24 is provided between two adjacent outer ring blades 22 coaxially fixedly installed on the same outer ring stirring shaft 21 in the vertical direction, so as to ensure that the material used to prepare the heavy release agent is fully stirred.
[0043] Reference Figure 1 The inner ring stirring shaft 23 is coaxially fixedly mounted with a bottom blade 231, and a plurality of outer ring blades 22 and a plurality of inner ring blades 24 are located at the top of the bottom blade 231. The radius of the bottom blade 231 is greater than the distance between the outer ring stirring shaft 21 and the inner ring stirring shaft 23, and in the embodiment, the end of the bottom blade 231 away from the inner ring stirring shaft 23 is flush with the end of the outer ring blade 22 away from the outer ring stirring shaft 21, so as to further ensure that the material used to prepare the heavy release agent is fully stirred.
[0044] Reference Figure 1 and Figure 3 The lifting assembly 3 includes a lifting plate and a lifting drive 31, and the lifting plate includes an outer ring body 32 and an inner ring body 33. The outer ring body 32 is arranged in a circular ring shape, and the outer ring body 32 is coaxially arranged with the inner ring stirring shaft 23. The stirring cover body 5 is coaxially fixed with a plurality of slide rails, and the plurality of slide rails are evenly distributed circumferentially around the axis of the outer ring body 32. A plurality of sliders 321 are fixedly installed on the outer peripheral surface of the outer ring body 32, and the plurality of sliders 321 are evenly distributed circumferentially around the axis of the outer ring body 32, and the plurality of sliders 321 are respectively matched with each slide rail in a sliding direction in a vertical direction, so as to make the outer ring body 32 stably slide and move in a vertical direction.
[0045] Reference Figure 1 and Figure 3 The inner ring body 33 is coaxially rotated with the outer ring body 32 through a bearing. The top of the outer ring stirring shaft 21 is rotated with the inner ring body 33 through a bearing, so that the outer ring stirring shaft 21 can stably revolve around its own axis while stably revolving around the axis of the inner ring body 33.
[0046] Reference Figure 1 The type of the lifting drive member 31 is an electric cylinder, and in the embodiment of the present application, the number of the lifting drive members 31 is set to two, and the two lifting drive members 31 are distributed along the diameter direction of the stirring cover 5. The piston rod of the lifting drive member 31 is set in the vertical downward direction, and the piston rod of the lifting drive member 31 is fixedly installed on the outer ring body 32, so that the height of the outer ring body 32 and the outer stirring blade can be adjusted by the piston rod of the lifting drive member 31.
[0047] The implementation principle of a heavy release agent production reactor in the embodiment of the present application is as follows: the rotating drive member 15 drives the sun gear 14 to rotate, driving the planetary gear 12 to rotate around its own axis while revolving around the axis of the ring gear 13, and driving the outer ring blades 22 and the inner ring blades 24 to rotate in two opposite directions respectively. When the sun gear 14 rotates, the lifting drive member 31 drives the outer ring stirring shaft 21 to move in the vertical direction through the outer ring body 32, thereby causing a plurality of outer ring blades 22 to move vertically toward or away from each inner ring blade 24, so that the outer ring blades 22 fully stir the materials used to prepare the heavy release agent, so that the materials used to prepare the heavy release agent are mixed with each other, ensuring the production quality of the heavy release agent.
[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A heavy release agent production reactor, characterized in that: The invention comprises a stirring reaction kettle, a stirring assembly (2), a lifting assembly (3) and a rotating assembly (1), wherein the stirring reaction kettle is provided with a stirring chamber (401), the stirring assembly (2) comprises an outer ring stirring shaft (21) and outer ring fan blades (22), the outer ring fan blades (22) are fixedly mounted on the outer ring stirring shaft (21), and the outer ring fan blades (22) are arranged in the stirring chamber (401); The lifting assembly (3) comprises a lifting plate and a lifting drive member (31), the lifting plate slides in a vertical direction to fit the stirring reactor, the outer ring stirring shaft (21) rotates around the axis of the lifting plate to fit the lifting plate, and the outer ring stirring shaft (21) rotates around its own axis to fit the lifting plate, and the lifting drive member (31) is used to drive the lifting plate to move in a vertical direction; The rotating assembly (1) is used to drive the outer ring stirring shaft (21) to rotate around its own axis and the axis of the lifting plate at the same time.
2. A heavy release agent production reactor according to claim 1, characterized in that: The rotating assembly (1) comprises a rotating disk (11), a planetary gear (12), a ring gear (13), a sun gear (14) and a rotating driving member (15); the rotating disk (11) is rotationally matched with the stirring reaction kettle; the planetary gear (12) is rotationally matched with the rotating disk (11); the ring gear (13) is fixedly installed on the stirring reaction kettle; the lifting disk, the rotating disk (11) and the ring gear (13) are coaxially arranged; the planetary gear (12) is meshed with the ring gear (13); the sun gear (14) is meshed with the planetary gear (12); and the rotating driving member (15) is used to drive the sun gear (14) to rotate; The outer ring stirring shaft (21) is slidably matched with the planetary gear (12) in the vertical direction, and the outer ring stirring shaft (21) and the planetary gear (12) are coaxially arranged.
3. A heavy release agent production reactor according to claim 2, characterized in that: The stirring assembly (2) further comprises an inner ring stirring shaft (23) and inner ring fan blades (24); the inner ring stirring shaft (23) is coaxially fixedly mounted on the sun gear (14); and the inner ring fan blades (24) are fixedly mounted on the inner ring stirring shaft (23).
4. A heavy release agent production reactor according to claim 3, characterized in that: A plurality of the outer ring fan blades (22) and the inner ring fan blades (24) are provided, and the plurality of the outer ring fan blades (22) and the plurality of the inner ring fan blades (24) are staggeredly distributed along the vertical direction.
5. A heavy release agent production reactor according to claim 3, characterized in that: The inner ring stirring shaft (23) is fixedly mounted with a bottom fan blade (231), the radius of the bottom fan blade (231) is greater than the distance between the outer ring stirring shaft (21) and the inner ring stirring shaft (23), and the outer ring fan blade (22) and the inner ring fan blade (24) are both located at the top of the bottom fan blade (231).
6. A heavy release agent production reactor according to claim 1, characterized in that: The lifting plate comprises an outer ring body (32) and an inner ring body (33); the outer ring body (32) is slidably matched with the stirring reaction kettle in the vertical direction; the inner ring body (33) is coaxially rotated with the outer ring body (32) through a bearing; and the outer ring stirring shaft (21) is rotated around its own axis through a bearing and is matched with the inner ring body (33).
7. A heavy release agent production reactor according to claim 6, characterized in that: The type of the lifting drive member (31) is an electric cylinder, and the piston rod of the lifting drive member (31) is fixedly mounted on the outer ring body (32) along the vertical direction; The stirred reactor is fixedly provided with a slide rail, which is arranged in a vertical direction; the outer ring body (32) is fixedly provided with a slider (321), which is slidably matched with the slide rail.
8. A heavy release agent production reactor according to claim 1, characterized in that: The stirred reactor comprises a stirring reactor body (4) and a stirring cover body (5); the stirring cover body (5) is mounted on the stirring reactor body (4) by means of bolts; the lifting plate slides in a vertical direction to fit the stirring cover body (5); and the stirring chamber (401) is opened on the stirring reactor body (4).