Separant concentration automatic adjusting device
By designing an automatic adjustment device including an isolated agent concentration including an automatic distribution cylinder and a stirring system, the problem of the concentration of the isolation agent concentration in the existing technology is large and the artificial operation is heavy, and the efficient and automatic isolation agent concentration adjustment is realized. Essence
Patent Information
- Application Number
- CN202420931235.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the prior art, the concentration of the isolator is proportioned by manual experience, and there are problems such as large proportion error, manual stirring, high labor intensity and low efficiency.
Design an automatic adjustment device for an isolated agent, including the first ratio, the second ratio, the liquid level sensor, the motor, the active spindle, the motion sprocket, the chain, the rotor rod, and the mixing rod, through the liquid level sensor Automatic injection of isolation agents and water, the motor drives the chain and mixing rod work to achieve automatic ratio and stirring.
The automatic adjustment of the concentration of the isolation agent is achieved, artificial operation is reduced, the ratio efficiency is improved, and the labor intensity is reduced.
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Figure CN222401338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of isolating agents, in particular to an automatic regulating device for isolating agent concentration. Background Art
[0002] After rubber mixing is completed, it will be pressed into continuous sheets by an open mill. The sheet rubber needs to be stacked and stored for a long time before vulcanization. Rubber-specific release agents need to be coated between the sheets so that the sheets will not stick together during storage. The concentration of the release agent is controlled within a certain range. If it exceeds this range, a large amount of release agent will remain on the surface of the film, which will appear as large pieces of white matter attached to the surface of the film, affecting subsequent bonding and other properties. If the concentration of the release agent is too low, it will not play an anti-sticking role, and the films will stick together and become unusable.
[0003] The concentration of the isolation agent is manually mixed according to experience, and the mixing error is large. During the mixing process, manual stirring is required to ensure uniform mixing, which is labor-intensive and inefficient. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic regulating device for the concentration of an isolating agent, which can solve the problem of large ratio errors, the need for manual stirring during the ratioing process to make the mixture uniform, high labor intensity and low efficiency.
[0005] To achieve the above object, an automatic regulating device for the concentration of an isolating agent is provided, comprising: an regulating tank, a isolating agent box and a water tank are fixedly connected to one side of the regulating tank, a first mounting frame and a second mounting frame are fixedly connected to the upper end of the regulating tank, a first proportioning cylinder is fixedly connected to one side of the first mounting frame, a second proportioning cylinder is fixedly connected to one side of the second mounting frame, liquid level sensors are arranged inside the first proportioning cylinder and the second proportioning cylinder, a first valve is arranged at the bottom of the first proportioning cylinder, and a second valve is arranged at the bottom of the second proportioning cylinder;
[0006] The bottom of the adjusting groove is fixedly connected to a connecting frame, one side of the connecting frame is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a driving sprocket, the lower end of the adjusting groove is rotatably connected to a driven sprocket, a chain is connected between the driving sprocket and the driven sprocket, the upper ends of the driving sprocket and the driven sprocket are fixedly connected to a rotating rod, and the outer surface of the rotating rod is fixedly connected to a plurality of stirring rods.
[0007] According to the automatic regulating device for the concentration of the isolating agent, liquid pumps are arranged inside the isolating agent box and the water tank, and the two liquid pumps are respectively connected to a first connecting pipe and a second connecting pipe.
[0008] According to the automatic regulating device for the concentration of the isolating agent, the first connecting tube is fixedly connected to the upper end of the first proportioning tube, and the second connecting tube is fixedly connected to the upper end of the second proportioning tube.
[0009] According to the automatic regulating device for the concentration of the isolating agent, a controller is fixedly connected to the upper end of the regulating tank.
[0010] According to the automatic regulating device for the concentration of the release agent, a discharge pipe is provided at the lower end of the regulating tank.
[0011] According to the automatic regulating device for the concentration of the isolating agent, mounting plates are symmetrically arranged at the upper end of the regulating tank, a spray pipe is fixedly connected between the two mounting plates, a water pipe is fixedly connected to the upper end of the spray pipe, and a plurality of spray heads are fixedly connected to the lower end of the spray pipe.
[0012] The purpose of the utility model is to provide an automatic regulating device for the concentration of a release agent, the main innovations of which are:
[0013] 1. The automatic regulating device for the concentration of the isolating agent is provided with a first proportioning tube, a second proportioning tube, and a liquid level sensor, and a certain amount of isolating agent liquid and water are respectively injected into the first proportioning tube and the second proportioning tube through an isolating agent box and a water tank to complete automatic proportioning with high proportioning efficiency.
[0014] 2. The automatic regulating device for the concentration of the isolating agent drives the rotating rod and the stirring rod to rotate by setting a motor, a driving sprocket, a driven sprocket and a chain, so as to stir the isolating agent liquid and water to make them mixed evenly.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 A three-dimensional diagram of an automatic regulating device for the concentration of a release agent proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the installation structure of the first proportioning tube and the second proportioning tube of the automatic regulating device for the concentration of the isolation agent proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the bottom structure of an adjusting tank of an automatic adjusting device for the concentration of a release agent proposed by the utility model;
[0020] Figure 4The utility model provides a cross-sectional view of a first proportioning tube or a second proportioning tube of an automatic regulating device for the concentration of a release agent.
[0021] Legend:
[0022] 1. Adjustment tank; 2. Isolation agent box; 3. First mounting frame; 4. First proportioning cylinder; 5. First connecting pipe; 6. First valve; 7. Water tank; 8. Second mounting frame; 9. Second proportioning cylinder; 10. Second connecting pipe; 11. Second valve; 12. Controller; 13. Mounting plate; 14. Spray pipe; 15. Water pipe; 16. Spray head; 17. Discharge pipe; 18. Connecting frame; 19. Motor; 20. Driving sprocket; 21. Chain; 22. Driven sprocket; 23. Rotating rod; 24. Stirring rod; 25. Liquid level sensor. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figure 1-4 The utility model embodiment is an automatic regulating device for the concentration of an isolating agent, which comprises an regulating tank 1, a isolating agent box 2 and a water tank 7 are fixedly connected to one side of the regulating tank 1, a first mounting frame 3 and a second mounting frame 8 are fixedly connected to the upper end of the regulating tank 1, a first matching tube 4 is fixedly connected to one side of the first mounting frame 3, a second matching tube 9 is fixedly connected to one side of the second mounting frame 8, a liquid level sensor 25 is arranged inside the first matching tube 4 and the second matching tube 9, a first valve 6 is arranged at the bottom of the first matching tube 4, and a second valve 11 is arranged at the bottom of the second matching tube 9, by arranging the first matching tube 4, the second matching tube 9, and the liquid level sensor 25, a certain amount of isolating agent liquid and water are respectively injected into the first matching tube 4 and the second matching tube 9 through the isolating agent box 2 and the water tank 7, so as to complete automatic matching, and the matching efficiency is high;
[0025] A connecting frame 18 is fixedly connected to the bottom of the adjusting groove 1, a motor 19 is fixedly connected to one side of the connecting frame 18, a driving sprocket 20 is fixedly connected to the output shaft of the motor 19, a driven sprocket 22 is rotatably connected to the lower end of the adjusting groove 1, a chain 21 is connected between the driving sprocket 20 and the driven sprocket 22, a rotating rod 23 is fixedly connected to the upper ends of the driving sprocket 20 and the driven sprocket 22, and a plurality of stirring rods 24 are fixedly connected to the outer surface of the rotating rod 23. By arranging the motor 19, the driving sprocket 20, the driven sprocket 22, and the chain 21, the rotating rod 23 and the stirring rod 24 are driven to rotate, and the isolation agent liquid and water are stirred to make them mixed evenly.
[0026] Liquid pumps are provided inside the isolation agent box 2 and the water tank 7, and the two liquid pumps are respectively connected to the first connecting pipe 5 and the second connecting pipe 10, the first connecting pipe 5 is fixedly connected to the upper end of the first proportioning tube 4, the second connecting pipe 10 is fixedly connected to the upper end of the second proportioning tube 9, the upper end of the adjusting tank 1 is fixedly connected to the controller 12, the lower end of the adjusting tank 1 is provided with a discharge pipe 17, the upper end of the adjusting tank 1 is symmetrically provided with mounting plates 13, a spray pipe 14 is fixedly connected between the two mounting plates 13, the upper end of the spray pipe 14 is fixedly connected to a water pipe 15, and the lower end of the spray pipe 14 is fixedly connected to a plurality of spray heads 16, and by arranging the water pipe 15, the spray pipe 14 and the spray head 16, it is convenient to clean the adjusting tank 1.
[0027] Working principle: When in use, the device for automatically adjusting the concentration of the isolating agent is powered on, and the isolating agent and water in the isolating agent box 2 and the water tank 7 are extracted by the liquid pump. The isolating agent enters the first proportioning tube 4 through the first connecting pipe 5. When the liquid level set by the liquid level sensor 25 is reached, the extraction is stopped. The water enters the second proportioning tube 9 through the second connecting pipe 10. When the liquid level set by the liquid level sensor 25 is reached, the extraction is stopped. The first valve 6 and the second valve 11 are opened to allow the water to flow into the regulating tank 1. The motor 19 is started. The motor 19 drives the active sprocket 20 to rotate, and the driven sprocket 22 is rotated through the chain 21, thereby driving the rotating rod 23 to rotate. The rotating rod 23 drives the stirring rod 24 to rotate, and the isolating agent and water are stirred to obtain the isolating agent of the required concentration.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A device for automatically adjusting the concentration of a release agent, characterized in that: include: A regulating tank (1), wherein one side of the regulating tank (1) is fixedly connected to an isolation agent box (2) and a water tank (7), the upper end of the regulating tank (1) is fixedly connected to a first mounting frame (3) and a second mounting frame (8), one side of the first mounting frame (3) is fixedly connected to a first proportioning cylinder (4), one side of the second mounting frame (8) is fixedly connected to a second proportioning cylinder (9), liquid level sensors (25) are arranged inside the first proportioning cylinder (4) and the second proportioning cylinder (9), a first valve (6) is arranged at the bottom of the first proportioning cylinder (4), and a second valve (11) is arranged at the bottom of the second proportioning cylinder (9); The bottom of the adjustment groove (1) is fixedly connected to a connecting frame (18), one side of the connecting frame (18) is fixedly connected to a motor (19), the output shaft of the motor (19) is fixedly connected to a driving sprocket (20), the lower end of the adjustment groove (1) is rotatably connected to a driven sprocket (22), a chain (21) is connected between the driving sprocket (20) and the driven sprocket (22), the upper ends of the driving sprocket (20) and the driven sprocket (22) are fixedly connected to a rotating rod (23), and the outer surface of the rotating rod (23) is fixedly connected to a plurality of stirring rods (24).
2. The automatic regulating device for the concentration of a release agent according to claim 1, characterized in that: Liquid pumps are provided inside the isolation agent box (2) and the water tank (7), and the two liquid pumps are respectively connected to a first connecting pipe (5) and a second connecting pipe (10).
3. The automatic regulating device for the concentration of a release agent according to claim 2, characterized in that: The first connecting tube (5) is fixedly connected to the upper end of the first proportioning tube (4), and the second connecting tube (10) is fixedly connected to the upper end of the second proportioning tube (9).
4. The automatic regulating device for the concentration of a release agent according to claim 1, characterized in that: The upper end of the adjustment slot (1) is fixedly connected to a controller (12).
5. The automatic regulating device for the concentration of a release agent according to claim 1, characterized in that: A discharge pipe (17) is provided at the lower end of the regulating tank (1).
6. The automatic regulating device for the concentration of a release agent according to claim 1, characterized in that: The upper end of the regulating tank (1) is symmetrically provided with a mounting plate (13), a spray pipe (14) is fixedly connected between the two mounting plates (13), the upper end of the spray pipe (14) is fixedly connected to a water pipe (15), and the lower end of the spray pipe (14) is fixedly connected to a plurality of spray heads (16).