Plate feeding frame for heavy punching machine

By designing a sheet on the plate that is used for heavy stamping machines, the frame of the frame, the lift mechanism, the separation mechanism, and the roller wheel mechanism are used to solve the problem of the workers' physical energy consumption of the workers when the heavy punching machine is worn. Equipment reduces the physical energy consumption and wear of the workers.

CN222403141UActive Publication Date: 2025-01-28CHENGDU ZHONGWA MASCH CO LTD
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Patent Information

Application Number
CN202420209085.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-01-28
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

In the prior art, when loading heavy stamping machines, workers need a lot of physical strength to push the plates, which leads to long-term difficulties in working, and the heavy plates are prone to wear during the loading process.

Method used

The feed rack of a heavy stamping machine is designed, including the plate frame, the board lift mechanism, the top board separation mechanism, and the wheel pads. Implement the efficient feed of the board.

Benefits of technology

It reduces the difficulty of workers' materials, saves physical strength, and reduces the wear of the board during the material.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222403141U_ABST
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Abstract

A plate feeding frame for a heavy punching machine comprises a plate frame, a plate lifting mechanism, a top plate separating mechanism and a cushion wheel mechanism. The upper end and one end face of the plate frame are open, the plate frame is further provided with a plurality of transverse openings and a plurality of vertical grooves, and a plurality of first rolling wheels are arranged on the upper portion of the outer side of the other end of the plate frame in a rectangular array mode. The plate lifting mechanism is used for lifting the plates in the plate frame. The top plate separating mechanism is used for lifting the plate placed at the uppermost end in the plate frame by a preset distance. The cushion wheel mechanism comprises a fourth linear mechanism arranged on the support, the output direction of the fourth linear mechanism points to the plate frame, a mounting part is arranged at one end of an output shaft of the fourth linear mechanism, a U-shaped frame is assembled on the outer side of the mounting part, a plurality of second fixing rods are arrayed on the inner sides of the two parallel edges of the U-shaped frame, and a plurality of second rolling wheels are rotationally matched with the peripheral sides of the second fixing rods. According to the plate feeding frame for the heavy punching machine, the feeding difficulty of workers can be reduced, physical strength is saved, and plate abrasion can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate stamping feeding, in particular to a plate feeding rack for a heavy-duty stamping machine. Background Art

[0002] A stamping press is a device used to stamp out sheet metal parts. The specifications of a stamping press can be defined based on its maximum pressure and stamping capacity. Generally, if a stamping press has a rated pressure of more than 500 tons, it can be classified as a heavy-duty stamping press. A heavy-duty stamping press can generally stamp steel plates with a thickness of 10 mm. If the rated pressure of the stamping press is higher, it can stamp thicker steel plates.

[0003] The plates punched by heavy-duty stamping machines are generally heavy in weight. However, the existing technology still adopts the method of stacking more plates on the side of the stamping machine, and then the workers manually push the top plate into the stamping position of the stamping machine for loading. However, this method will firstly consume a lot of workers' physical strength, resulting in an inability to work for a long time. Secondly, the heavier plates will drop partly under the action of gravity, and the end of one plate will easily cause wear when in contact with the surface of another plate. Utility Model Content

[0004] In view of the above-mentioned defects, the utility model provides a plate loading rack for a heavy-duty stamping machine, which can reduce the difficulty of loading materials for workers, save physical strength, and reduce the wear of plates.

[0005] In order to achieve the purpose of this utility model, the following technologies are proposed:

[0006] A plate loading rack for a heavy-duty punching machine, comprising:

[0007] The plate frame has an upper end and one end surface both of which are open, and a plurality of horizontal openings are also formed through the two side surfaces of the plate frame, and the horizontal openings are downwardly formed to the inner bottom surface of the plate frame, and a plurality of vertical grooves are respectively formed at the upper ends of the two side edges of the plate frame, and a plurality of first rollers are formed in a rectangular array on the upper portion of the outer side of the other end of the plate frame;

[0008] A pair of panel lifting mechanisms are respectively arranged on both sides of the panel frame and are used to lift the panels in the panel frame;

[0009] A pair of top plate separation mechanisms, respectively disposed outside the two plate lifting mechanisms, for lifting the topmost plate placed in the plate frame by a predetermined distance;

[0010] The pad wheel mechanism is arranged at one end of the plate frame, and includes a fourth linear mechanism arranged on the bracket and with the output direction pointing to the plate frame. A mounting portion is provided at one end of the output shaft, and a U-shaped frame is assembled on the outside of the mounting portion. A plurality of second fixed rods are arrayed on the inner sides of the two parallel sides of the U-shaped frame, and a plurality of second rollers are rotatably matched with the outer peripheral side of the second fixed rods.

[0011] Furthermore, an end door is also provided at the outer end of the opening of the end surface of the panel frame.

[0012] Furthermore, extension rods extending to the outer end of the panel frame are respectively provided on both sides of the other end of the panel frame, and multiple vertical plates are provided on the upper ends of the extension rods. A first fixing rod is provided between each pair of vertical plates on both sides of the panel frame, and multiple first rollers are rotatably matched on the outer peripheral side of the first fixing rod.

[0013] Furthermore, the panel lifting mechanism includes several vertically arranged first linear mechanisms, one end of whose output shaft is provided with a Z-shaped plate matching the horizontal opening. The Z-shaped plate at one end of the output shaft of a first linear mechanism and the Z-shaped plate opposite to the other side of the panel frame are combined into a U-shaped structure. When the U-shaped structure drops to the lowest point, the upper end surface of the bottom edge of the U-shaped structure is flush with the bottom surface inside the panel frame.

[0014] Furthermore, the top plate separation mechanism includes a second linear mechanism whose output direction points to the plate frame, a trolley is provided at one end of the output shaft, a vertically arranged third linear mechanism is provided at the upper end of the trolley, a top plate is provided at the upper end of the output shaft of the third linear mechanism, and a plurality of shovel parts for shoveling into between the two plates are provided on one side of the top plate.

[0015] Furthermore, a side surface of the top plate is provided with a plurality of fork portions respectively matched with the vertical grooves, and the shovel portion is provided at one end of the fork portion.

[0016] The beneficial effects of this technical solution are:

[0017] 1. It can automatically lift the plate and separate the top plate, and then feed the plate to the punching machine through the second roller and the first roller. When feeding heavier plates, it can reduce the difficulty of pushing and avoid wear between the plates.

[0018] 2. A second roller of different sizes and heights can be installed at one end of the mounting portion of the wheel pad mechanism to match panels of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 An overall stereoscopic diagram of the embodiment of the present application when working is shown.

[0020] Figure 2 An exploded view of a panel frame of an embodiment of the present application is shown.

[0021] Figure 3 A three-dimensional view of a panel lifting mechanism carrying a panel according to an embodiment of the present application is shown.

[0022] Figure 4 A three-dimensional view of a single top plate separation mechanism according to an embodiment of the present application is shown.

[0023] Figure 5 A stereoscopic view of the pad wheel mechanism according to an embodiment of the present application is shown. DETAILED DESCRIPTION

[0024] The technical solution of the present application is further described in detail below in conjunction with the accompanying drawings.

[0025] like Figure 1~Figure 5 A plate loading rack for a heavy-duty stamping machine shown in the figure comprises a plate frame 1, a plate lifting mechanism 2, a top plate separating mechanism 3, and a pad wheel mechanism 4.

[0026] The upper end and one end face of the panel frame 1 are open, and a number of horizontal openings 11 are also opened through the two side faces of the panel frame 1, and the horizontal openings 11 are opened downward to the inner bottom face of the panel frame 1, and a number of vertical grooves 12 are respectively opened at the upper ends of the two side edges of the panel frame 1, and an end door 14 is also equipped at the open outer end of the end face of the panel frame 1. Specifically, a number of slots 13 are also opened at the open end face of the panel frame 1, and a number of plug-in blocks 15 are respectively matched with the slots 13 on one side of the end door 14, and extension rods 16 extending to the outer end of the panel frame 1 are respectively provided on both sides of the other end of the panel frame 1, and a number of vertical plates are provided on the upper ends of the extension rods 16, and a first fixing rod 17 is provided between each pair of vertical plates on both sides of the panel frame 1, and a number of first rollers 18 are rotatably matched with the outer peripheral side of the first fixing rod 17, and the highest point of the first roller 18 is higher than the highest point of the main body of the panel frame 1.

[0027] There is a pair of panel lifting mechanisms 2, which are respectively arranged on both sides of the panel frame 1 and are used to lift the panels in the panel frame 1. The panel lifting mechanism 2 includes a plurality of vertically arranged first linear mechanisms 21, and one end of the output shaft thereof is provided with a Z-shaped plate 22 matching the horizontal opening 11. The Z-shaped plate 22 at the output shaft end of a first linear mechanism 21 and the Z-shaped plate 22 opposite to the other side of the panel frame 1 are combined into a U-shaped structure. When the U-shaped structure drops to the lowest point, the upper end surface of the bottom edge of the U-shaped structure is flush with the inner bottom surface of the panel frame 1.

[0028] There is a pair of top plate separation mechanisms 3, which are respectively arranged on the outside of the two plate lifting mechanisms 2, and are used to lift the topmost plate placed in the plate frame 1 by a predetermined distance. The top plate separation mechanism 3 includes a second linear mechanism 31 whose output direction points to the plate frame 1, and a trolley 32 is provided at one end of its output shaft, and a vertically arranged third linear mechanism 33 is provided at the upper end of the trolley 32. A top plate 34 is provided at the upper end of the output shaft of the third linear mechanism 33, and a side surface of the top plate 34 is provided with a plurality of fork portions that match the vertical grooves 12 respectively, and a shovel portion 35 for shoveling into between the two plates is formed at one end of the fork portion.

[0029] The wheel pad mechanism 4 is arranged at one end of the panel frame 1, and includes a fourth linear mechanism 41 which is arranged on a bracket and the output direction is directed to the panel frame 1. A mounting portion 42 is provided at one end of the output shaft. A U-shaped frame 43 is assembled on the outer side of the mounting portion 42. A plurality of second fixed rods 44 are arrayed on the inner sides of the two parallel sides of the U-shaped frame 43. A plurality of second rollers 45 are rotatably engaged with the outer peripheral side of the second fixed rods 44.

[0030] In this embodiment, the first linear mechanism 21 , the second linear mechanism 31 , the third linear mechanism 33 , and the fourth linear mechanism 41 all adopt linear hydraulic cylinders.

[0031] Working method:

[0032] The plate loading rack for the heavy-duty stamping machine is arranged at one side of the loading end of the heavy-duty stamping machine, and specifically, the first roller 18 is close to the loading end.

[0033] First, the pad wheel mechanism 4 is assembled so that the highest point of the assembled second roller 45 is at the same level as the bottom surface of the plate to be loaded during loading, and the lowest point of the second roller 45 is at the same level as the top surface of the next plate to be loaded.

[0034] Then the U-shaped structure is lowered to the lowest point, and then the panels are stacked in the panel frame 1 , and then the end door 14 is assembled to the panel frame 1 , so that the panels are placed in the panel frame 1 more stably.

[0035] The first linear mechanism 21 is used to raise each plate and make the bottom end of the top plate higher than the highest point of the plate frame 1 body. Then, the second linear mechanism 31 is used to insert the shovel 35 between the first and second plates from the top to the bottom. Then, the third linear mechanism 33 is used to lift the top plate so that it can be loaded.

[0036] Then, the second roller 45 is pushed to the lower end of the uppermost plate by the fourth linear mechanism 41 .

[0037] Then the plate can be pushed from above the plate frame 1, and then passed through the first roller 18, and sent into the heavy punching machine. The specific pushing method can be manual or using auxiliary equipment, depending on the specific production situation.

[0038] The above are only some of the embodiments listed in this application and are not intended to limit this application.

Claims

1. A plate loading rack for a heavy-duty stamping machine, characterized in that: include: A plate frame (1) having an upper end and an end surface both being open, a plurality of transverse openings (11) being provided through the two side surfaces of the plate frame (1), and the transverse openings (11) extending downward to the inner bottom surface of the plate frame (1), a plurality of vertical grooves (12) being provided at the upper ends of the two side edges of the plate frame (1), and a plurality of first rollers (18) being provided in a rectangular array on the upper portion of the outer side of the other end of the plate frame (1); A pair of plate lifting mechanisms (2), respectively arranged on both sides of the plate frame (1), and used for lifting the plates in the plate frame (1); A pair of top plate separation mechanisms (3) are respectively arranged outside the two plate lifting mechanisms (2) and are used to lift the topmost plate placed in the plate frame (1) by a predetermined distance; The wheel pad mechanism (4) is arranged at one end of the plate frame (1), and comprises a fourth linear mechanism (41) arranged on a bracket and with an output direction pointing to the plate frame (1), wherein one end of the output shaft thereof is provided with a mounting portion (42), a U-shaped frame (43) is mounted on the outside of the mounting portion (42), a plurality of second fixing rods (44) are arrayed on the inner sides of two parallel sides of the U-shaped frame (43), and a plurality of second rollers (45) are rotatably engaged with the outer peripheral sides of the second fixing rods (44).

2. The plate loading rack for heavy-duty stamping machine according to claim 1, characterized in that: The open outer end of the end surface of the plate frame (1) is also equipped with an end door (14).

3. The plate loading rack for heavy-duty stamping machine according to claim 1, characterized in that: Extension rods (16) extending to the outer end of the plate frame (1) are respectively provided on both sides of the other end of the plate frame (1); a plurality of vertical plates are provided on the upper end of the extension rods (16); a first fixing rod (17) is provided between each pair of vertical plates on both sides of the plate frame (1); and a plurality of first rollers (18) are rotatably engaged on the outer peripheral side of the first fixing rod (17).

4. The plate loading rack for a heavy-duty stamping machine according to claim 1, characterized in that: The plate lifting mechanism (2) comprises a plurality of vertically arranged first linear mechanisms (21), one end of the output shaft of which is provided with a Z-shaped plate (22) matching the horizontal opening (11), and the Z-shaped plate (22) at the output shaft end of a first linear mechanism (21) and the Z-shaped plate (22) opposite to the other side of the plate frame (1) are combined into a U-shaped structure, and when the U-shaped structure descends to the lowest point, the upper end surface of the bottom edge of the U-shaped structure is flush with the inner bottom surface of the plate frame (1).

5. The plate loading rack for heavy-duty stamping machine according to claim 1, characterized in that: The top plate separation mechanism (3) comprises a second linear mechanism (31) whose output direction points to the plate frame (1), a trolley (32) being provided at one end of the output shaft, a third linear mechanism (33) being vertically arranged at the upper end of the trolley (32), a top plate (34) being provided at the upper end of the output shaft of the third linear mechanism (33), and a plurality of shovel portions (35) for shoveling into between two plate members being provided on one side of the top plate (34).

6. The plate loading rack for a heavy-duty stamping machine according to claim 5, characterized in that: A plurality of fork portions respectively matching the vertical grooves (12) are provided on one side of the top plate (34), and a shovel portion (35) is provided at one end of the fork portion.