Cutting mechanism for tire transition layer
Through the design of the cutting mechanism of the tire transition layer, including automatic widening and correction function, it solves the problem of poor tailoring, low composite quality, and excessive correction process, and realize high -precision cutting and efficient production.
Patent Information
- Application Number
- CN202420947923.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the prior art, poor cutting performance, low composite quality and excessive correction process of the inner lining layer lead to pleating of the material, resulting in waste of glue.
The cutting mechanism of a tire transition layer is designed, including two groups of tailor components, widening components and corrected components. By measuring the sensor and the feedback control system, the tailoring position and width are automatically adjusted to reduce artificial intervention.
Improve the cutting accuracy and composite quality, reduce the problem of the material and the waste of the material, and improve the production efficiency.
Smart Images
Figure CN222406093U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a cutting mechanism for a tire transition layer, and belongs to the technical field of tire manufacturing. Background Art
[0002] The inner lining layer is compounded by two layers of rubber, the airtight layer and the transition layer. The transition layer is used to enhance the adhesion between the transition layer and other components to prevent the components from delaminating. In the prior art, the inner lining layer is calendered by a device, first cut to a fixed size, and then compounded. During the compounding process, a set of correction devices needs to be added to ensure that the two layers of material are aligned during the bonding process. The traditional correction method is to correct the conveyor belt. The problem with this method is that the material will be folded when the correction amplitude is large, and the correction effect is not good. Therefore, it is necessary to design a device to solve the problems of poor cutting consistency, low compounding quality and material wrinkles caused by excessive correction process caused by the traditional cutting method. Utility Model Content
[0003] In order to solve the above problems, the present application proposes a tire transition layer cutting mechanism, the cutting mechanism comprising:
[0004] Two sets of cutting components, each set of cutting components includes a cutting knife, a cutting swing rod, a cutting knife bracket, a cylinder, and a cylinder mounting frame. The cutting knife is mounted at one end of the cutting swing rod and can roll freely along the bearing on the cutting swing rod. The cutting swing rod is hinged on the cutting knife bracket. The cylinder mounting frame is connected to the side of the cutting knife bracket, and the hinge points with the cutting swing rod are located on both sides of the cutting knife bracket. The cylinder is connected to the cylinder mounting frame.
[0005] A width adjustment component, the width adjustment component comprises a width adjustment motor, a width adjustment screw component, and a width measurement sensor, the width adjustment screw component passes through the cutting component, the width adjustment motor is connected to the width adjustment screw component, and the width measurement sensor is used to measure the cutting width and position;
[0006] A deflection correction component, the deflection correction component comprises a deflection correction screw component and a deflection correction motor, the deflection correction screw component is arranged on one side of the cutting component and connected to the deflection correction motor;
[0007] The mounting plate comprises a first mounting plate and a second mounting plate disposed below the first mounting plate;
[0008] A cutting roller is in contact with the cutting assembly and is used to fix the transition layer.
[0009] Optionally, two parallel rows of slide rails are arranged on the upper surface of the second mounting plate, and two sliders are arranged on each row of slide rails. The sliders are fixedly connected to the first mounting plate to drive the first mounting plate to move on the slide rails.
[0010] Optionally, a guide rail is provided on the upper surface of the first mounting plate, two guide sliders are provided on the guide rail, the two guide sliders are fixedly connected to the two cutting knife brackets respectively, and the cylinder drives the cutting knife bracket to perform reciprocating translational motion along the guide rail.
[0011] Optionally, a pin hole is provided on the cutter bracket.
[0012] Optionally, the width adjusting screw component includes a width adjusting screw, a first fixing member and a second fixing member arranged at both ends of the second mounting plate, and a synchronous belt; the first fixing member and the second fixing member are respectively provided with pin holes, the width adjusting screw passes through the pin holes on the first fixing member, the second fixing member and the cutting knife bracket, and the synchronous belt is transmission-connected to one end of the width adjusting screw and is drive-connected to the width adjusting motor.
[0013] Optionally, the correcting screw assembly includes a correcting screw, a third fixing member and a fourth fixing member arranged on the second mounting plate, the third fixing member, the fourth fixing member and the cylinder connecting member are provided with pin holes, the correcting screw passes through the pin holes on the third fixing member and the fourth fixing member, and is directly connected to the correcting motor.
[0014] Optionally, the deviation correction motor is arranged at one end of the second mounting plate to adjust the cutting assembly.
[0015] Optionally, the cutting knife is a disc knife.
[0016] Optionally, the width measuring sensor is a laser reflection sensor, and the width adjustment motor and the deviation correction motor are servo motors.
[0017] Optionally, the cutting mechanism further comprises a feedback control system, which controls the width adjustment motor and the deviation correction motor to make adjustments by receiving data fed back by the width measuring sensor.
[0018] The beneficial effects of this application include but are not limited to:
[0019] 1. The tire transition layer cutting mechanism provided in this application can automatically adjust the cutting position and width, greatly improving the cutting accuracy;
[0020] 2. The tire transition layer cutting mechanism provided in the present application can improve the cutting quality, further improve the composite quality, reduce the pleating problem existing in the existing deviation correction method, and thus reduce the waste of rubber;
[0021] 3. The tire transition layer cutting mechanism provided in this application can reduce manual intervention and thus improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0023] Figure 1 This is a schematic diagram of the overall structure of a cutting mechanism for a tire transition layer according to an embodiment of the present application;
[0024] Figure 2 This is a schematic diagram of the overall structure of the cutting assembly involved in the embodiment of the present application;
[0025] Figure 3 This is a rear view of the cutting mechanism involved in an embodiment of the present application.
[0026] List of parts and reference numerals:
[0027] 10-cutting assembly, 11-disc knife, 12-cutting swing rod, 13-cutting knife bracket, 14-cylinder mounting bracket, 15-cylinder, 16-pin hole;
[0028] 20-width adjustment assembly, 21-width adjustment motor, 22-width adjustment screw member, 221-width adjustment screw, 222-first fixing member, 223-second fixing member, 224-synchronous belt, 23-width measurement sensor;
[0029] 30-correction assembly, 31-correction screw member, 311-third fixing member, 312-fourth fixing member, 313-correction screw, 32-correction motor;
[0030] 41-first mounting plate, 411-guide rail, 412-guide slider, 42-second mounting plate, 421-slide rail, 422-slide slider;
[0031] 50- cutting roller;
[0032] 60- Transition layer. DETAILED DESCRIPTION
[0033] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.
[0034] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
[0036] In addition, in the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0038] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0040] refer to Figure 1-3, an embodiment of the present application discloses a tire transition layer cutting mechanism, the cutting mechanism comprising:
[0041] Two groups of cutting components 10, each group of cutting components 10 includes a cutter, a cutting swing arm 12, a cutter bracket 13, a cylinder 15, and a cylinder mounting frame 14. The cutter is installed at one end of the cutting swing arm 12 and can roll freely along the bearing on the cutting swing arm 12. The cutting swing arm 12 is hinged on the cutter bracket 13. The cylinder mounting frame 14 is connected to the side of the cutter bracket 13, and the hinge points with the cutting swing arm 12 are located on both sides of the cutter bracket 13. The cylinder 15 is connected to the cylinder mounting frame 14.
[0042] refer to Figure 3 The cutting swing rod 12 is an integrated structure and can be divided into three parts. The first part is connected to the cutting knife and is tilted downward by 45 degrees in the horizontal direction. Its bottom end is connected to the cutting knife through a bearing. The second part is hinged to the cutting knife bracket 13 and remains parallel to the horizontal direction. The third part is connected to the cylinder 15 and is tilted upward by 30 degrees in the horizontal direction. The cutting knife bracket 13 is arranged at the lower end of the third part of the cutting swing rod 12 and is hinged to the second part of the cutting swing rod 12. The cutting knife bracket 13 can be divided into three parts. The first part is a base connected to the guide slider 412. The second part is a vertical plate vertically connected to the base, and a pin hole 16 is arranged at the center of the vertical plate. The size of the pin hole 16 is set according to the diameter of the width adjustment screw 221. The third part is arranged at the upper end of the second part and is fixedly connected to the second part. The cutting knife adopts a disc knife 11, and the angle can be adjusted as needed. The cylinder mounting frame 14 is connected to the third part of the cutting knife bracket 13. The cylinder 15 is hinged to the third part of the cutter swing rod. The extension and retraction of the cylinder 15 drives the cutter swing rod to move, thereby driving the cutter to rise and fall.
[0043] The width adjustment component 20 includes a width adjustment motor 21, a width adjustment screw member 22, and a width measurement sensor 23. The width adjustment screw member 22 passes through the cutting component 10, and the width adjustment motor 21 is connected to the width adjustment screw member 22. The width measurement sensor is used to measure the cutting width and position. The width adjustment screw member 22 includes a width adjustment screw 221, a first fixing member 222 and a second fixing member 223 arranged at both ends of the second mounting plate 42, and a synchronous belt 224.
[0044] refer to Figure 2The first fixing member 222 and the second fixing member 223 are respectively provided with pin holes, and the width adjustment screw 221 passes through the pin holes on the first fixing member 222, the second fixing member 223 and the second part of the cutter bracket 13. The synchronous belt 224 is transmission-connected to one end of the width adjustment screw 221, and is drivingly connected to the width adjustment motor 21. The width adjustment motor 21 is a servo motor, which drives the synchronous belt 224 and the width adjustment screw 221 to rotate forward and reverse, thereby driving the cutting assembly 10 to reciprocate on the guide slider 412 to adjust the cutting width. The width adjustment screw 221 is a ball screw, which can reduce the error caused by the screw clearance and has higher accuracy. One or two width measuring sensors 23 can be set, and a laser reflection sensor is used to measure the cutting width and feedback data.
[0045] The deflection correction assembly 30 includes a deflection correction screw component 31 and a deflection correction motor 32. The deflection correction screw component 31 is arranged on one side of the cutting assembly 10 and connected to the deflection correction motor 32. The deflection correction screw component 31 includes a deflection correction screw 313, a third fixing member 311 and a fourth fixing member 312 arranged on the second mounting plate 42.
[0046] refer to Figure 2 , the third fixing member 311, the fourth fixing member 312 and the cylinder 15 connecting member are provided with a pin hole 16, and the correction screw 313 passes through the pin holes on the third fixing member 311 and the fourth fixing member 312, and is directly connected to the correction motor 32. The correction screw 313 is a ball screw, which can reduce the error caused by the screw clearance and has higher precision. The correction motor 32 is arranged at one end of the second mounting plate 42 and is directly connected to the correction screw 313. The correction motor 32 is a servo motor, which drives the correction screw 313 to rotate forward and reverse, and is used to accurately adjust the cutting component 10, and the correction range is ±30-50 mm.
[0047] The mounting plate includes a first mounting plate 41 and a second mounting plate 42 disposed below the first mounting plate 41. Two parallel rows of slide rails 421 are disposed on the upper surface of the second mounting plate 42, and two sliders 422 are disposed on each row of slide rails 421. The sliders 422 are fixedly connected to the first mounting plate 41 to drive the first mounting plate 41 to move on the slide rails 421. A guide rail 411 is disposed on the upper surface of the first mounting plate 41, and two guide sliders 412 are disposed on the guide rail 411. The two guide sliders 412 are respectively fixedly connected to the two cutting blade brackets 13, and the cutting assembly 10 can perform reciprocating translational motion along the guide rails 411.
[0048] The cutting roller 50 is in contact with the cutting assembly 10 and is used to fix the transition layer 60. The cutting roller 50 can perform a rotary motion to transport the transition layer 60 on the surface of the cutting roller 50 and cooperate with the abutting cutter to cut the transition layer 60. This prevents the material from moving or loosening during the cutting process, thereby ensuring cutting accuracy and safety.
[0049] The cutting mechanism also includes a feedback control system (not shown), which controls the width adjustment motor 21 and the deviation correction motor 32 to make adjustments by receiving data fed back by the width measurement sensor 23 .
[0050] In an embodiment not shown, when the data fed back by the width measuring sensor 23 exceeds the deviation range set by the feedback control system, the system drives the width adjustment motor 21 and the deviation correction motor 32 to adjust the width adjustment component 20 and the deviation correction component 30, thereby controlling the cutting component 10 to make corresponding adjustments to the precise position and width.
[0051] In a specific embodiment, the cutting mechanism of the tire transition layer 60 works as follows: the range of the width sensor 23 is set to 5 to 25 mm, and the deviation is set to -1 to 1 mm. After the transition layer 60 is extruded by the calendering mechanism, it passes through the cutting roller 50, and the width adjustment motor 21 is accurately positioned. The synchronous belt 224 connected to the width adjustment motor 21 drives the width adjustment screw 221 to move, and further drives the cutting assembly 10 to reciprocate on the guide rail 411. After determining the specific position, the cutting assembly 10 adjusts the angle, and the disc knife 11 is driven by the cylinder 15 to descend to the transition layer 60 for cutting. During the cutting process, when the data fed back by the width sensor 23 exceeds the deviation, the feedback control system drives the deviation correction motor 32 to make corresponding adjustments.
[0052] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A tire transition layer cutting mechanism, characterized in that: The cutting mechanism comprises: Two sets of cutting components, each set of cutting components includes a cutting knife, a cutting swing rod, a cutting knife bracket, a cylinder, and a cylinder mounting frame. The cutting knife is mounted at one end of the cutting swing rod and can roll freely along the bearing on the cutting swing rod. The cutting swing rod is hinged on the cutting knife bracket. The cylinder mounting frame is connected to the side of the cutting knife bracket, and the hinge points with the cutting swing rod are located on both sides of the cutting knife bracket. The cylinder is connected to the cylinder mounting frame. A width adjustment component, the width adjustment component comprises a width adjustment motor, a width adjustment screw component, and a width measurement sensor, the width adjustment screw component passes through the cutting component, the width adjustment motor is connected to the width adjustment screw component, and the width measurement sensor is used to measure the cutting width and position; A deflection correction component, the deflection correction component comprises a deflection correction screw component and a deflection correction motor, the deflection correction screw component is arranged on one side of the cutting component and connected to the deflection correction motor; The mounting plate comprises a first mounting plate and a second mounting plate disposed below the first mounting plate; A cutting roller is in contact with the cutting assembly and is used to fix the transition layer.
2. The tire transition layer cutting mechanism according to claim 1, characterized in that: The upper surface of the second mounting plate is provided with two parallel rows of slide rails, each row of slide rails is provided with two sliders, and the sliders are fixedly connected to the first mounting plate to drive the first mounting plate to move on the slide rails.
3. The tire transition layer cutting mechanism according to claim 1, characterized in that: The upper surface of the first mounting plate is provided with a guide rail, and two guide sliders are provided on the guide rail. The two guide sliders are fixedly connected to the two cutting knife brackets respectively, and the cylinder drives the cutting knife bracket to perform reciprocating translational motion along the guide rail.
4. The tire transition layer cutting mechanism according to claim 3, characterized in that: The cutter bracket is provided with a pin hole.
5. The tire transition layer cutting mechanism according to claim 1, characterized in that: The width-adjusting screw component includes a width-adjusting screw, a first fixing member and a second fixing member arranged at both ends of the second mounting plate, and a synchronous belt; the first fixing member and the second fixing member are respectively provided with pin holes, the width-adjusting screw passes through the pin holes on the first fixing member, the second fixing member and the cutting knife bracket, the synchronous belt is transmission-connected to one end of the width-adjusting screw, and is drive-connected to the width-adjusting motor.
6. The tire transition layer cutting mechanism according to claim 1, characterized in that: The correcting screw component includes a correcting screw, a third fixing part and a fourth fixing part arranged on the second mounting plate, the third fixing part, the fourth fixing part and the cylinder connecting part are provided with pin holes, the correcting screw passes through the pin holes on the third fixing part and the fourth fixing part, and is directly connected to the correcting motor.
7. The tire transition layer cutting mechanism according to claim 6, characterized in that: The deflection correction motor is arranged at one end of the second mounting plate and is used for adjusting the cutting assembly.
8. The tire transition layer cutting mechanism according to claim 1, characterized in that: The cutting knife is a disc knife.
9. The tire transition layer cutting mechanism according to claim 1, characterized in that: The width measuring sensor is a laser reflection sensor, and the width adjusting motor and the deviation correcting motor are servo motors.
10. The tire transition layer cutting mechanism according to claim 1, characterized in that: The cutting mechanism also includes a feedback control system, which controls the width adjustment motor and the deviation correction motor to make adjustments by receiving data fed back by the width measurement sensor.