Automatic batching device for molding powder production

By designing the automatic ingredients used for plastic powder production, the problem of timely effort and uneven mixing of material ingredients is solved, the accurate ingredients and full mixing of raw materials are realized, and the degree of production automation and quality are improved.

CN222406594UActive Publication Date: 2025-01-28常州伟冠塑粉制造有限公司
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Patent Information

Application Number
CN202322633220.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-09-27
Publication Date
2025-01-28
Estimated Expiration
2033-09-27

AI Technical Summary

Technical Problem

In the existing plastic powder production, the material batching is time-consuming and labor-intensive, and the uneven mixing affects the production quality.

Method used

A automatic ingredient device is designed, including ingredients, hybrid institutions and raw institutions. The ingredient mechanism is put into proportion of raw materials by rotating components and conveying components. The hybrid mechanism uses the servo motor and the mixing component to fully mix, and the outlet institution will automatically transport them.

Benefits of technology

Achieve precise ingredients and full mixing of raw materials, improve production automation, reduce the labor intensity of workers, and improve the quality of plastic powder production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222406594U_ABST
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Abstract

The utility model belongs to the technical field of molding powder production, particularly relates to an automatic batching device for molding powder production, and provides the following scheme aiming at the problems proposed in the background technology: the automatic batching device comprises a batching mechanism, a mixing mechanism and a discharging mechanism, the batching mechanism comprises a batching hopper, a rotating assembly arranged in the batching hopper and a conveying assembly arranged at the bottom of the batching hopper, the mixing mechanism comprises a mixing box, a servo motor arranged at the top of the mixing box and a stirring assembly arranged in the mixing box, and the discharging mechanism comprises a discharging assembly arranged at the bottom of the mixing box and a feeding assembly communicated with the bottom of the discharging assembly. According to the utility model, various raw materials can be accurately fed into the mixing box to be mixed according to the proportion, the automation degree is high, manual batching is not needed, the labor intensity of workers is reduced, the problems of time and labor waste due to the fact that the raw materials need to be prepared according to the proportion during blanking are solved, and the problems that different materials cannot be fully mixed after entering and the mixing efficiency is high are solved. And the production quality of the molding powder is easily influenced due to non-uniform mixing.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic powder production, in particular to an automatic batching device for plastic powder production. Background Art

[0002] Plastic powder is the material for the plastic spraying process. Simply put, it is the plastic powder that is heated at high temperature and then sprayed onto the surface of the material through the wind provided by compressed air. Plastic powder and paint are two different processes. Plastic spraying has good effect, low cost, bright color and beautiful appearance. Paint is expensive and the effect is average. Polyester paint or fluorocarbon paint can have better effect. Doors and windows are generally used in environments with relatively low corrosion, and the sealing of plastic is sufficient. Paint is used in environments with high corrosion. Finally, the coating of the plastic-sprayed product is difficult to repair after being damaged, while paint is easier. Plastic powder is a thermosetting powder coating for electrostatic spraying. Plastic powder is a mixture of multiple materials, so when producing plastic powder, the materials need to be batched. The following defects or deficiencies exist in the use of the batching device:

[0003] 1. When cutting materials, they need to be configured according to the proportion, which is time-consuming and labor-intensive;

[0004] 2. After different materials enter, they cannot be fully mixed. Uneven mixing can easily affect the production quality of plastic powder. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an automatic batching device for plastic powder production.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An automatic batching device for plastic powder production, comprising a batching mechanism, a mixing mechanism and a discharging mechanism;

[0008] Batching mechanism: The batching mechanism includes a batching hopper, a rotating assembly arranged inside the batching hopper, and a conveying assembly arranged at the bottom of the batching hopper;

[0009] Mixing mechanism: The mixing mechanism includes a mixing box, a servo motor arranged on the top of the mixing box, and a stirring assembly arranged in the mixing box;

[0010] Discharging mechanism: The discharging mechanism includes a discharging assembly arranged at the bottom of the mixing box and a feeding assembly connected to the bottom of the discharging assembly.

[0011] As a further solution of the utility model: the rotating assembly includes a support frame arranged at the bottom of the batching hopper and a rotating motor arranged at the bottom center of the support frame, and the output shaft of the rotating motor passes through the support frame and is connected to the batching hopper, the output shaft of the rotating motor forms a rotating fit with the support frame, and the support frame is fixedly connected to one side of the top of the mixing box.

[0012] As a further solution of the utility model: the conveying assembly includes batching baffles arranged at equal distances inside the batching hopper and discharge pipes arranged at equal distances at the bottom of the batching hopper, and metering valves are provided on the discharge pipes.

[0013] As a further solution of the utility model: an electric push rod is arranged on the top of the mixing box, and a feed box is arranged on the top of the electric push rod, and the feed box is a hollow structure, and a quick connection pipe compatible with the discharge pipe is arranged on one side of the top of the feed box, and one side of the feed box is connected to the inner cavity of the mixing box through a stretch hose.

[0014] As a further solution of the utility model: the stirring assembly includes a stirring shaft arranged in the mixing box and stirring rods arranged at equal distances on the stirring shaft, and a fixing plate is arranged outside the mixing box, and supporting legs are arranged at equal distances at the bottom of the fixing plate.

[0015] As a further solution of the utility model: the servo motor output shaft passes through the mixing box and is coaxially connected to the stirring shaft, and the servo motor output shaft and the mixing box form a rotational fit.

[0016] As a further solution of the utility model: the discharging assembly includes a discharging hopper arranged at the bottom of the mixing box and a discharging pipe arranged at the bottom of the discharging hopper, and a control valve is provided on the discharging pipe.

[0017] As a further solution of the utility model: the feeding assembly includes a feeding pipe connected to the tail end of the discharge pipe, a feeding motor arranged on one side of the feeding pipe and an auger arranged in the feeding pipe, and the output shaft of the feeding motor passes through one side of the feeding pipe and is coaxially connected to the auger, the output shaft of the feeding motor forms a rotational fit with the feeding pipe, and a discharge port is opened at the bottom of the feeding pipe away from the feeding motor.

[0018] Compared with the prior art, the utility model provides an automatic batching device for plastic powder production, which has the following beneficial effects:

[0019] The automatic batching device for plastic powder production designed in this invention can accurately put various raw materials into the mixing box according to the proportion by setting the batching mechanism, with high degree of automation, no need for manual batching, reducing the labor intensity of workers, and solving the problem of time-consuming and labor-intensive configuration according to the proportion when feeding materials.

[0020] The automatic batching device designed for plastic powder production is provided with a mixing mechanism. After the raw materials enter the mixing box, the servo motor, the stirring shaft and the stirring rod cooperate to fully mix the raw materials entering the mixing box, thereby solving the problem that different materials cannot be fully mixed after entering, and the uneven mixing easily affects the production quality of plastic powder.

[0021] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front view of the overall structure of an automatic batching device for plastic powder production proposed by the utility model;

[0023] Figure 2 This is a three-dimensional diagram of a batching mechanism of an automatic batching device for plastic powder production proposed by the utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional view of a mixing mechanism of an automatic batching device for plastic powder production proposed by the utility model;

[0025] Figure 4 This is a three-dimensional cross-sectional view of a discharging mechanism of an automatic batching device for plastic powder production proposed by the utility model.

[0026] In the figure: 1. batching mechanism; 2. mixing mechanism; 3. discharging mechanism; 11. batching hopper; 12. support frame; 13. rotating motor; 14. batching baffle; 15. discharging pipe; 16. metering valve; 17. electric push rod; 18. feed box; 19. quick connection pipe; 110. stretch hose; 21. mixing box; 22. servo motor; 23. stirring shaft; 24. stirring rod; 25. fixing plate; 26. supporting leg; 31. discharging hopper; 32. discharge pipe; 33. control valve; 34. feeding pipe; 35. feeding motor; 36. auger. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Example 1, reference Figure 1-4 , an automatic batching device for plastic powder production, comprising a batching mechanism 1, a mixing mechanism 2 and a discharging mechanism 3;

[0029] Batching mechanism 1: the batching mechanism 1 comprises a batching hopper 11, a rotating assembly arranged inside the batching hopper 11, and a conveying assembly arranged at the bottom of the batching hopper 11;

[0030] Mixing mechanism 2: The mixing mechanism 2 includes a mixing box 21, a servo motor 22 disposed on the top of the mixing box 21, and a stirring assembly disposed in the mixing box 21;

[0031] Discharging mechanism 3: the discharging mechanism 3 comprises a discharging assembly arranged at the bottom of the mixing box 21 and a feeding assembly connected to the bottom of the discharging assembly;

[0032] The raw materials are put into the batching hopper 11, and the raw materials are separated by type through the batching baffle 14. When the raw materials need to be put into the mixing box 21, the rotating motor 13 is started, and the rotating motor 13 drives the batching hopper 11 to rotate. At the same time, the electric push rod 17 is started to drive the feed box 18 upward, and the batching hopper 11 is connected to the mixing box 21 through the plug-in cooperation of the quick connection tube 19 and the discharge pipe 15. The raw material ratio is controlled by the metering valve 16. After the raw materials enter the mixing box 21, the servo motor 22 is started, and the servo motor 22 drives the stirring shaft 23 to rotate. The stirring rod 24 rotates with the stirring shaft 23 to stir and mix the materials in the mixing box 21. After the stirring and mixing is completed, the control valve 33 is opened, and the materials enter the feeding pipe 34 along the discharge hopper 31 and the discharge pipe 32, and the feeding motor 35 is started, and the feeding motor 35 drives the auger 36 to rotate to complete the transportation of the materials.

[0033] Example 2, reference Figure 1-4 This embodiment is optimized on the basis of embodiment 1, specifically:

[0034] The rotating assembly includes a support frame 12 disposed at the bottom of the batching hopper 11 and a rotating motor 13 disposed at the center of the bottom of the support frame 12. The output shaft of the rotating motor 13 penetrates the support frame 12 and is connected to the batching hopper 11. The output shaft of the rotating motor 13 forms a rotating fit with the support frame 12. The support frame 12 is fixedly connected to one side of the top of the mixing box 21.

[0035] The conveying assembly includes a batching baffle 14 arranged at equal distances inside the batching hopper 11 and a discharge pipe 15 arranged at equal distances at the bottom of the batching hopper 11, and a metering valve 16 is arranged on each of the discharge pipes 15;

[0036] The top of the mixing box 21 is provided with an electric push rod 17 and a feed box 18 arranged on the top of the electric push rod 17. The feed box 18 is a hollow structure. A quick connection tube 19 adapted to the discharge pipe 15 is arranged on one side of the top of the feed box 18. One side of the feed box 18 is connected to the inner cavity of the mixing box 21 through a stretch hose 110.

[0037] The raw materials are put into the batching hopper 11, and the raw materials are separated by type through the batching baffle 14. When the raw materials need to be put into the mixing box 21, the rotating motor 13 is started, and the rotating motor 13 drives the batching hopper 11 to rotate. At the same time, the electric push rod 17 is started to drive the feed box 18 upward. The batching hopper 11 is connected to the mixing box 21 through the plug-in cooperation of the quick connecting tube 19 and the discharge tube 15, and the raw material ratio is controlled by the metering valve 16.

[0038] Example 3, reference Figure 1-4 This embodiment is optimized on the basis of embodiment 1, specifically:

[0039] The stirring assembly includes a stirring shaft 23 disposed in the mixing box 21 and stirring rods 24 disposed at equal distances on the stirring shaft 23. The outer cover of the mixing box 21 is provided with a fixing plate 25, and supporting legs 26 are disposed at equal distances at the bottom of the fixing plate 25.

[0040] The output shaft of the servo motor 22 passes through the mixing box 21 and is coaxially connected to the stirring shaft 23, and the output shaft of the servo motor 22 and the mixing box 21 form a rotational fit;

[0041] The discharge assembly includes a discharge hopper 31 disposed at the bottom of the mixing box 21, a discharge pipe 32 disposed at the bottom of the discharge hopper 31, and a control valve 33 disposed on the discharge pipe 32;

[0042] The feeding assembly includes a feeding pipe 34 connected to the tail end of the discharge pipe 32, a feeding motor 35 arranged at one side of the feeding pipe 34, and an auger 36 arranged in the feeding pipe 34. The output shaft of the feeding motor 35 passes through one side of the feeding pipe 34 and is coaxially connected to the auger 36. The output shaft of the feeding motor 35 forms a rotational fit with the feeding pipe 34. A discharge port is provided at the bottom of the feeding pipe 34 away from the feeding motor 35.

[0043] After the raw materials enter the mixing box 21, the servo motor 22 is started, and the servo motor 22 drives the stirring shaft 23 to rotate. The stirring rod 24 rotates with the stirring shaft 23 to stir and mix the materials in the mixing box 21. After the stirring and mixing is completed, the control valve 33 is opened, and the materials enter the feeding pipe 34 along the discharge hopper 31 and the discharge pipe 32, and the feeding motor 35 is started. The feeding motor 35 drives the auger 36 to rotate to complete the transportation of the materials.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic batching device for plastic powder production, comprising a batching mechanism (1), a mixing mechanism (2) and a discharging mechanism (3), characterized in that: Batching mechanism (1): the batching mechanism (1) comprises a batching hopper (11), a rotating assembly arranged inside the batching hopper (11), and a conveying assembly arranged at the bottom of the batching hopper (11); Mixing mechanism (2): the mixing mechanism (2) comprises a mixing box (21), a servo motor (22) arranged on the top of the mixing box (21), and a stirring assembly arranged in the mixing box (21); Discharging mechanism (3): the discharging mechanism (3) comprises a discharging assembly arranged at the bottom of the mixing box (21) and a feeding assembly connected to the bottom of the discharging assembly.

2. The automatic batching device for plastic powder production according to claim 1, characterized in that: The rotating assembly comprises a support frame (12) arranged at the bottom of the batching hopper (11) and a rotating motor (13) arranged at the center of the bottom of the support frame (12), and the output shaft of the rotating motor (13) passes through the support frame (12) and is connected to the batching hopper (11), the output shaft of the rotating motor (13) and the support frame (12) form a rotating fit, and the support frame (12) is fixedly connected to one side of the top of the mixing box (21).

3. The automatic batching device for plastic powder production according to claim 1, characterized in that: The conveying assembly comprises batching baffles (14) arranged at equal distances inside the batching hopper (11) and discharge pipes (15) arranged at equal distances at the bottom of the batching hopper (11), and each of the discharge pipes (15) is provided with a metering valve (16).

4. The automatic batching device for plastic powder production according to claim 1, characterized in that: The top of the mixing box (21) is provided with an electric push rod (17), and a feed box (18) is provided on the top of the electric push rod (17). The feed box (18) is a hollow structure, and a quick-connection tube (19) adapted to the discharge tube (15) is provided on one side of the top of the feed box (18). One side of the feed box (18) is connected to the inner cavity of the mixing box (21) via a stretch hose (110).

5. The automatic batching device for plastic powder production according to claim 1, characterized in that: The stirring assembly comprises a stirring shaft (23) arranged in the mixing box (21) and stirring rods (24) arranged at equal distances on the stirring shaft (23), and a fixing plate (25) is arranged on the outer cover of the mixing box (21), and supporting legs (26) are arranged at equal distances at the bottom of the fixing plate (25).

6. The automatic batching device for plastic powder production according to claim 1, characterized in that: The output shaft of the servo motor (22) passes through the mixing box (21) and is coaxially connected to the stirring shaft (23), and the output shaft of the servo motor (22) and the mixing box (21) form a rotational fit.

7. The automatic batching device for plastic powder production according to claim 1, characterized in that: The discharge assembly comprises a discharge hopper (31) arranged at the bottom of the mixing box (21) and a discharge pipe (32) arranged at the bottom of the discharge hopper (31), and a control valve (33) is provided on the discharge pipe (32).

8. The automatic batching device for plastic powder production according to claim 1, characterized in that: The feeding assembly comprises a feeding pipe (34) connected to the rear end of the discharge pipe (32), a feeding motor (35) arranged on one side of the feeding pipe (34), and an auger (36) arranged in the feeding pipe (34), wherein an output shaft of the feeding motor (35) passes through one side of the feeding pipe (34) and is coaxially connected to the auger (36), the output shaft of the feeding motor (35) and the feeding pipe (34) form a rotational fit, and a discharge port is provided at the bottom of the feeding pipe (34) away from the feeding motor (35).