Concentration device for pigment extraction

By designing a concentration device including a concentration box, a shell, steam inlet and outlet and a return pipe, the waste heat recovery and pigment recovery are carried out using a cold water chamber, the problem of heat energy and pigment waste in the prior art is solved, and energy conservation and pigment are achieved Recycling effect.

CN222427153UActive Publication Date: 2025-02-07SUZHOU JIANGSIXUTANG CHINESE PAINTING PIGMENT CO LTD
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Patent Information

Application Number
CN202420930352.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-07
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing concentration device for pigment extraction will lead to waste of heat energy and pigment during the heating process, and some of the pigments will be discharged with steam.

Method used

A concentration device including a concentration box, a shell, a steam inlet, a steam outlet and a return pipe is designed to recover waste heat and pigment through a cold water chamber to avoid waste.

Benefits of technology

The waste heat recovery of high-temperature steam is achieved, energy saving, and the pigment in the water vapor is recovered through the cooling effect of the cold water chamber, avoiding the waste of pigment.

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Abstract

The utility model relates to the technical field of pigment processing, in particular to a concentration device for pigment extraction, which comprises a concentration box, a shell is fixedly mounted on the outer side of the top end of the concentration box, the left side of the top end of the shell is communicated with a steam inlet, and the right side of the bottom end of the shell is communicated with a steam outlet. A feeding pipe is fixedly mounted on the left side of the top end of the concentration box. According to the utility model, the concentration box, the shell, the steam inlet, the steam outlet and the return pipe are matched for use, after high-temperature steam heats a pigment solvent, water in the solvent is evaporated into water vapor, and when the high-temperature steam circulates in the cold water cavity, the water vapor is evaporated into water vapor because the middle part of the cold water cavity is positioned inside the shell; therefore, the waste heat of the gas in the high-temperature steam can be recovered through the shell, so that the aim of saving energy is fulfilled.
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Description

Technical Field

[0001] The utility model relates to the technical field of pigment processing, in particular to a concentration device for pigment extraction. Background Art

[0002] The concentration device for pigment extraction is usually used to concentrate the solvent or other liquid components in the pigment to obtain a purer and more concentrated pigment. This process can be achieved by different technologies and equipment, depending on the nature of the pigment and the requirements of the extraction.

[0003] The existing pigment extraction concentration devices on the market generally heat the pigment solvent to evaporate the water in the solvent when in use, and the high-temperature steam generated during evaporation is directly discharged, and part of the pigment will be discharged with the steam, which will cause waste of heat energy and pigment. For this reason, we propose a pigment extraction concentration device. Utility Model Content

[0004] The purpose of the utility model is to provide a concentration device for pigment extraction to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A concentration device for pigment extraction, comprising

[0007] A concentration box, wherein a shell is fixedly installed on the outer side of the top of the concentration box, a steam inlet is connected to the left side of the top of the shell, a steam outlet is connected to the right side of the bottom of the shell, and a feeding pipe is fixedly installed on the left side of the top of the concentration box;

[0008] A concentration chamber is provided inside the top of the concentration box, a return pipe is connected to the right side of the concentration chamber, a machine box is fixedly installed on the outside of the right bottom end of the concentration box, and a water pump is fixedly installed inside the machine box;

[0009] A cold water cavity is provided inside the bottom end of the concentration box, one end of the reflux pipe away from the concentration chamber passes through the shell and is connected to the water pump, and the other end of the water pump is connected to the bottom end of the cold water cavity.

[0010] Preferably, the concentration box is provided with an inner cavity between the concentration chamber and the cold water cavity, a discharge port is fixedly installed in the middle of the bottom end of the concentration chamber, the bottom end of the discharge port is connected with a feed pipe through an electric valve, the bottom end of the feed pipe passes through the cold water cavity and is fixedly provided with a feed port at one end outside the concentration box;

[0011] Preferably, a motor is fixedly installed at the middle of the top of the concentrating box, and an output shaft of the motor is located at one end inside the concentrating chamber and a stirrer is fixedly installed;

[0012] Preferably, the concentration tank is located on the left side of the cold water chamber and is connected to a water supply port, and the lower side of the concentration tank close to the water supply port is connected to a drainage port;

[0013] Preferably, a plurality of heat conducting plates are provided on both sides of the inner wall of the shell, and the heat conducting plates are made of ceramic material;

[0014] Preferably, an exhaust pipe is connected to the outside of the top end of the cold water chamber close to the feed outlet, and the height of the exhaust pipe is greater than the height of the water supply port.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. This concentration device for pigment extraction is used in conjunction with a concentration box, a shell, a steam inlet, a steam outlet and a reflux pipe. After the high-temperature steam heats the pigment solvent, the water in the solvent evaporates into water vapor. When the high-temperature steam flows in the cold water cavity, since the middle of the cold water cavity is located inside the shell, the gas in the high-temperature steam can be recovered through the shell for waste heat, thereby achieving the purpose of energy saving.

[0017] 2. This concentration device for pigment extraction is used in conjunction with a concentration box, a water pump, a reflux pipe and a cold water chamber. After the water pump is started, high-temperature water vapor is sent into the cold water chamber through the reflux pipe for cooling. After the high-temperature steam enters the cold water chamber, the pigment remaining in the gas will dissolve in the water inside the cold water chamber, and the gas will be discharged from the exhaust pipe after cooling, so that part of the pigment in the water vapor can be recovered to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point A in the middle;

[0021] Figure 4 For this utility model Figure 2 A magnified schematic diagram of point B in the middle.

[0022] In the figure: 1. Concentration box; 2. Shell; 3. Steam inlet; 4. Steam outlet; 5. Concentration chamber; 6. Reflux pipe; 7. Chassis; 8. Water pump; 9. Cold water chamber; 10. Inner chamber; 11. Discharge port; 12. Electric valve; 13. Feed pipe; 14. Feed port; 15. Motor; 16. Agitator; 17. Water supply port; 18. Drain port; 19. Heat transfer plate; 20. Feed pipe; 21. Exhaust pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0025] like Figure 1-4 As shown, a technical solution provided by the utility model:

[0026] A concentration device for pigment extraction, comprising a concentration box 1, a shell 2 is fixedly installed on the outer side of the top of the concentration box 1, a steam inlet 3 is connected to the left side of the top of the shell 2, a steam outlet 4 is connected to the right side of the bottom of the shell 2, and a feeding pipe 20 is fixedly installed on the left side of the top of the concentration box 1; a concentration chamber 5 is opened inside the top of the concentration box 1, a return pipe 6 is connected to the right side of the concentration chamber 5, a machine box 7 is fixedly installed on the outside of the right bottom of the concentration box 1, and a water pump 8 is fixedly installed inside the machine box 7; a cold water chamber 9 is opened inside the bottom of the concentration box 1, one end of the return pipe 6 away from the concentration chamber 5 passes through the shell 2 and is connected to the water pump 8, and the other end of the water pump 8 is connected to the bottom of the cold water chamber 9;

[0027] In this embodiment, after the high-temperature steam heats the pigment solvent, the water in the solvent evaporates into water vapor. When the high-temperature steam circulates in the cold water chamber 9, since the middle part of the cold water chamber 9 is located inside the shell 2, the gas in the high-temperature steam can be recovered through the shell 2 for waste heat, thereby achieving the purpose of energy saving.

[0028] like Figure 4 As shown, the concentration tank 1 is provided with an inner cavity 10 between the concentration chamber 5 and the cold water chamber 9, a discharge port 11 is fixedly installed in the middle of the bottom end of the concentration chamber 5, the bottom end of the discharge port 11 is connected to a feed pipe 13 through an electric valve 12, and the bottom end of the feed pipe 13 passes through the cold water chamber 9 and is fixedly provided with a feed port 14 at one end outside the concentration tank 1;

[0029] In this embodiment, after the water pump 8 is started, the high-temperature water vapor is sent into the cold water chamber 9 through the reflux pipe 6 for cooling. After the high-temperature steam enters the cold water chamber 9, the residual pigment in the gas will dissolve in the water inside the cold water chamber 9, and the gas will be discharged from the exhaust pipe 21 after cooling, so that part of the pigment in the water vapor can be recovered to avoid waste.

[0030] like Figure 2 As shown, a motor 15 is fixedly installed at the middle of the top of the concentration box 1, and an output shaft of the motor 15 is located inside the concentration chamber 5 and a stirrer 16 is fixedly installed at one end thereof;

[0031] In this embodiment, after the motor 15 is started, it drives the stirrer 16 inside the concentration chamber 5 to continuously stir the pigment solvent, which can increase the contact area between the pigment solvent and the air, thereby improving the evaporation efficiency.

[0032] like Figure 2 As shown, the concentration tank 1 is located on the left side of the cold water chamber 9 and is connected to a water supply port 17, and the lower side of the concentration tank 1 near the water supply port 17 is connected to a drain port 18;

[0033] In this embodiment, after the water in the cold water chamber 9 dissolves part of the pigment, the water can be extracted and then concentrated again.

[0034] like Figure 3 As shown, a plurality of heat conducting plates 19 are provided on both sides of the inner wall of the housing 2, and the heat conducting plates 19 are made of ceramic material;

[0035] In this embodiment, the heat conducting plate 19 disposed inside the shell 2 is convenient for increasing the contact area with the steam, and can also guide the steam, thereby extending the circulation time of the steam inside the shell 2, thereby improving the heat exchange rate.

[0036] like Figure 2 As shown, the top of the cold water chamber 9 near the feeding port 14 is connected to the outside with an exhaust pipe 21, and the height of the exhaust pipe 21 is greater than the height of the water supply port 17;

[0037] In this embodiment, the height of the exhaust pipe 21 is greater than the height of the water supply port 17 , so that the gas can be smoothly discharged from the device through the exhaust pipe 21 after being cooled by the water inside the cold water chamber 9 .

[0038] Working principle: During operation, the pigment solvent is poured into the concentration chamber 5 from the feeding pipe 20, and then the motor 15 is started. After the motor 15 is started, the agitator 16 inside the concentration chamber 5 is driven to continuously stir the pigment solvent. At the same time, high-temperature steam is input from the position of the steam inlet 3. The high-temperature steam will heat the pigment solvent inside the concentration chamber 5, and then be discharged from the steam outlet 4. After the high-temperature steam heats the pigment solvent, the water in the solvent evaporates into water vapor. At this time, the water pump 8 is started. After the water pump 8 is started, the high-temperature water vapor is sent into the cold water chamber 9 through the reflux pipe 6 for cooling. After the high-temperature steam enters the cold water chamber 9, the residual pigment in the gas will dissolve in the water inside the cold water chamber 9, and the gas will be discharged from the exhaust pipe 21 after cooling. When the high-temperature steam circulates in the cold water chamber 9, since the middle part of the cold water chamber 9 is located inside the shell 2, the gas in the high-temperature steam can be recovered through the shell 2 for waste heat.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A concentration device for pigment extraction, characterized in that: include A concentration box (1), wherein a shell (2) is fixedly mounted on the outer side of the top end of the concentration box (1), a steam inlet (3) is connected to the left side of the top end of the shell (2), a steam outlet (4) is connected to the right side of the bottom end of the shell (2), and a feeding pipe (20) is fixedly mounted on the left side of the top end of the concentration box (1); A concentration chamber (5) is provided inside the top of the concentration tank (1), a return pipe (6) is connected to the right side of the concentration chamber (5), a machine box (7) is fixedly installed on the outside of the right bottom end of the concentration tank (1), and a water pump (8) is fixedly installed inside the machine box (7); A cold water chamber (9) is provided inside the bottom end of the concentration tank (1); one end of the reflux pipe (6) away from the concentration chamber (5) passes through the shell (2) and is connected to the water pump (8); the other end of the water pump (8) is connected to the bottom end of the cold water chamber (9).

2. A pigment extraction concentration device according to claim 1, characterized in that: The concentration tank (1) is provided with an inner cavity (10) between the concentration chamber (5) and the cold water chamber (9); a discharge port (11) is fixedly installed in the middle of the bottom end of the concentration chamber (5); the bottom end of the discharge port (11) is connected to a discharge pipe (13) through an electric valve (12); the bottom end of the discharge pipe (13) passes through the cold water chamber (9) and is fixedly provided with a discharge port (14) at one end outside the concentration tank (1).

3. A concentration device for pigment extraction according to claim 1, characterized in that: A motor (15) is fixedly mounted in the middle of the top end of the concentration box (1), and a stirrer (16) is fixedly mounted on one end of the output shaft of the motor (15) located inside the concentration chamber (5).

4. A concentration device for pigment extraction according to claim 2, characterized in that: The concentration tank (1) is located on the left side of the cold water chamber (9) and is connected to a water supply port (17). The concentration tank (1) is connected to a drainage port (18) at the bottom of a side close to the water supply port (17).

5. The pigment extraction concentration device according to claim 1, characterized in that: A plurality of heat conducting plates (19) are arranged on both sides of the inner wall of the shell (2), and the heat conducting plates (19) are made of ceramic material.

6. A concentration device for pigment extraction according to claim 4, characterized in that: An exhaust pipe (21) is connected to the outside of the top end of the cold water chamber (9) close to the feed outlet (14), and the height of the exhaust pipe (21) is greater than the height of the water supply outlet (17).

Citation Information

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