Closed spray dryer with filtering mechanism
By designing an automatically disassembled and cleaned filter mechanism in the spray dryer, the problem of equipment stagnation when the filter net is blocked is solved, and processing efficiency and equipment flexibility are improved.
Patent Information
- Application Number
- CN202420308325.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The existing spray dryers need to stop working and clean when the filter net is blocked, which seriously affects the efficiency and practicality of the liquid.
A closed spray dryer with a filter mechanism is designed. The annular shell is rotated by a servo motor to automatically disassemble and clean the filter screen to avoid liquid stagnation.
It realizes cleaning without stopping work when the filter is blocked, improving the efficiency of liquid processing and equipment flexibility.
Smart Images

Figure CN222427159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray dryers, in particular to a closed spray dryer with a filtering mechanism. Background Art
[0002] Spray dryer is a device that can complete drying and granulation at the same time. According to the process requirements, the pressure, flow rate and size of the spray hole of the liquid pump can be adjusted to obtain the required spherical particles of a certain size ratio. Spray dryer is a kind of continuous atmospheric pressure dryer. The liquid material is sprayed into mist with special equipment so that it can be dried by contact with hot air. Spray dryer usually atomizes the liquid through atomizing nozzle. If the atomized liquid is mixed with impurities, it will affect the drying efficiency during the drying process and consume more heat, so it is necessary to filter the liquid before spraying.
[0003] According to the application number: CN202222866250.6, a novel anti-blocking and anti-sticking spray dryer includes a drying tower and a feeding mechanism installed on the top of the drying tower, a hot air blower is installed on the side of the drying tower, a discharging mechanism is installed inside the drying tower, and the feeding mechanism includes a feeding pump fixedly connected to the top of the drying tower, and a feeding pipe is installed on the liquid outlet pipe of the feeding pump. The utility model cooperates with each other among the drying tower, the feeding mechanism, the hot air blower and the discharging mechanism.
[0004] The spray dryer in the above case filters through a simple filter. When the filter is clogged, the liquid cannot pass through the filter for drying. The entire device needs to be stopped before the filter can be removed for cleaning, which seriously affects the efficiency of liquid processing and reduces practicality. Utility Model Content
[0005] The purpose of the utility model is to provide a closed spray dryer with a filtering mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a closed spray dryer with a filtering mechanism, comprising:
[0007] Body;
[0008] A driving and adjusting mechanism, wherein the driving and adjusting mechanism is arranged on the machine body, and comprises a connecting shell, wherein the connecting shell is installed on the top of the machine body, a partition is installed on the inner wall of the connecting shell, a top block is installed on the bottom of the back of the inner wall of the connecting shell, a servo motor is installed in the groove at the top of the top block, an annular shell is installed on the top of the output shaft of the servo motor, and a discharge port interconnected with the annular shell is opened on the left side of the annular shell;
[0009] A filter disassembly and assembly mechanism, wherein the filter disassembly and assembly mechanism is arranged on the connecting shell, and the filter disassembly and assembly mechanism includes a pull block, wherein the pull blocks are two in number and are respectively arranged on the left and right sides of the connecting shell, a filter screen is installed on the side of the pull block close to the top block, a side of the filter screen close to the connecting shell passes through the connecting shell and extends into the interior thereof, and an iron block is installed on the side of the filter screen away from the pull block.
[0010] Preferably, a discharge pipe interconnected with the partition is installed at the bottom, and the bottom end of the discharge pipe passes through the annular shell and extends into the interior thereof. An annular plate is installed at the bottom of the partition and on the surface of the annular shell. Adjustment blocks are installed on the tops of the left and right sides of the annular shell, and a rotating block is installed at the bottom of the adjustment block. An annular groove for use with two rotating blocks is opened on the annular plate.
[0011] Preferably, slots are provided on both the left and right sides of the top block, a side of the iron block close to the slot passes through the slot and extends into the interior thereof, and a magnet that attracts the iron block is installed on the inner wall of the slot.
[0012] Preferably, a material extraction pump is installed on the top of the left side of the machine body, and a material suction pipe connected with the connecting shell is installed on the top of the material extraction pump.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model facilitates filtering of liquid to be processed and filtering out impurities through the mutual cooperation of a connecting shell, a partition plate, a top block, a servo motor, annular shell, a discharge port, a discharge pipe, annular plate, an adjusting block, a rotating block, annular groove, a pulling block, a filter screen, an iron block, a slot, a magnet, a material pump and a suction pipe, and when the filter screen is clogged and needs to be disassembled for cleaning, the liquid can no longer be filtered, thereby avoiding affecting the efficiency of the liquid drying process, and the filter screen can be conveniently disassembled for cleaning and maintenance, thereby improving flexibility during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a structural cross-sectional view of the front view of the utility model;
[0017] Figure 3 It is a structural cross-sectional view of the front view of the driving and adjusting mechanism of the utility model;
[0018] Figure 4 For this utility model Figure 3 A partial enlarged view of middle A;
[0019] Figure 5It is a three-dimensional structural schematic diagram of the annular shell and the discharge port of the utility model.
[0020] In the figure: 1 body, 2 driving adjustment mechanism, 21 connecting shell, 22 partition, 23 top block, 24 servo motor, 25 annular shell, 26 discharge port, 27 discharge pipe, 28 annular plate, 29 adjustment block, 210 rotating block, 211 annular groove, 3 filtering disassembly and assembly mechanism, 31 pulling block, 32 filter screen, 33 iron block, 34 slot, 35 magnet, 36 extraction pump, 37 suction pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5 A closed spray dryer with a filtering mechanism comprises: a machine body 1, the bottom of the front side of the machine body 1 is movably connected with a discharge cover through a hinge.
[0023] The driving and adjusting mechanism 2 is arranged on the machine body 1. The driving and adjusting mechanism 2 includes a connecting shell 21, which is installed on the top of the machine body 1. A feeding cover is arranged on the top of the connecting shell 21. A partition 22 is fixedly connected to the inner wall of the connecting shell 21. A top block 23 is fixedly connected to the bottom of the back of the inner wall of the connecting shell 21. A servo motor 24 is fixedly connected to the groove at the top of the top block 23. A ring shell 25 is fixedly connected to the top of the output shaft of the servo motor 24. A discharge port 26 interconnected with the ring shell 25 is opened on the left side of the ring shell 25. A discharge pipe 27 interconnected with the ring shell 25 is fixedly connected to the bottom of the partition 22. The bottom end of the discharge pipe 27 penetrates the ring shell 25 and extends to the inside thereof. The discharge pipe 2 7 is provided with a solenoid valve, an annular plate 28 is fixedly connected to the bottom of the partition 22 and located on the surface of the annular shell 25, and adjusting blocks 29 are fixedly connected to the tops of the left and right sides of the annular shell 25. The side of the adjusting block 29 close to the annular plate 28 is in rotational contact with the annular plate 28, and the bottom of the adjusting block 29 is fixedly connected with a rotating block 210. The annular plate 28 is provided with an annular groove 211 used in conjunction with the two rotating blocks 210. The bottom of the rotating block 210 penetrates the annular groove 211 and extends to the inside thereof and is in rotational contact with the inner wall of the annular groove 211. By arranging the mutual cooperation of the annular plate 28, the adjusting block 29, the rotating block 210 and the annular groove 211, the stability of the annular shell 25 during movement is ensured.
[0024] Furthermore, the control methods of the servo motor 24 and the solenoid valve on the discharge pipe 27 are all controlled by an external controller matched therewith, and the control circuit can be implemented by simple programming by technicians in this field. This is common knowledge in this field and will not be elaborated on here.
[0025] Furthermore, a transparent observation window is provided on the front of the connection shell 21 , so as to facilitate observation of the internal conditions of the connection shell 21 .
[0026] The filter disassembly and assembly mechanism 3 is arranged on the connection shell 21. The filter disassembly and assembly mechanism 3 includes a pull block 31. The number of the pull blocks 31 is two and they are respectively arranged on the left and right sides of the connection shell 21. The side of the pull block 31 close to the connection shell 21 is in contact with the connection shell 21. The side of the pull block 31 close to the top block 23 is fixedly connected with a filter screen 32. The side of the filter screen 32 close to the connection shell 21 penetrates the connection shell 21 and extends into the interior thereof. The side of the filter screen 32 close to the inner wall of the connection shell 21 is in contact with the inner wall of the connection shell 21. The filter screen 32 is in contact with the top block 23 on one side thereof, and the filter screen 32 is fixedly connected with an iron block 33 on the other side thereof away from the pulling block 31. Slots 34 are provided on the left and right sides of the top block 23. The side of the iron block 33 close to the slot 34 passes through the slot 34 and extends into the interior thereof. A magnet 35 which is attracted to the iron block 33 is fixedly connected to the inner wall of the slot 34. A material extraction pump 36 is fixedly connected to the top of the left side of the machine body 1, and a material suction pipe 37 which is interconnected with the connecting shell 21 is fixedly connected to the top of the material extraction pump 36.
[0027] Specifically, when the filter screen 32 on the left side needs to be removed, the direction of the discharge port 26 is made to face right, and then the pull block 31 is pulled to the left. The pull block 31 drives the filter screen 32 to move to the left, so that the filter screen 32 drives the iron block 33 to separate from the slot 34 and the magnet 35 respectively, and the filter screen 32 on the left side can be pulled out of the connecting shell 21.
[0028] By connecting the shell 21, the partition 22, the top block 23, the servo motor 24, the annular shell 25, the discharge port 26, the discharge pipe 27, the annular plate 28, the adjustment block 29, the rotating block 210, the annular groove 211, the pulling block 31, the filter screen 32, the iron block 33, the slot 34, the magnet 35, the material pump 36 and the suction pipe 37, it is convenient to filter the liquid to be processed and filter out its impurities. When the filter screen 32 is blocked and needs to be disassembled for cleaning, the liquid can no longer be filtered, thereby avoiding affecting the efficiency of the liquid drying process. It is also convenient to disassemble the filter screen 32 for cleaning and maintenance, thereby improving flexibility during use.
[0029] When in use, open the feeding cover to discharge the processed liquid into the connecting shell 21 and on the partition 22, then open the solenoid valve on the discharge pipe 27, so that the liquid is discharged into the annular shell 25 through the discharge pipe 27, and the liquid is filtered through the filter screen 32 on the left through the discharge port 26, and then discharged into the body 1 through the suction pump 36 for atomization and spraying. When the filter screen 32 on the left is blocked, start the servo motor 24, and the servo motor 24 drives the annular shell 25 to rotate 180 degrees through the output shaft, so that the liquid is filtered by the filter screen 32 on the right through the discharge port 26.
[0030] In summary: the closed spray dryer with a filtering mechanism solves the problems raised in the above-mentioned background technology by the mutual cooperation of the connecting shell 21, the partition 22, the top block 23, the servo motor 24, the annular shell 25, the discharge port 26, the discharge pipe 27, the annular plate 28, the adjustment block 29, the rotating block 210, the annular groove 211, the pulling block 31, the filter screen 32, the iron block 33, the slot 34, the magnet 35, the extraction pump 36 and the suction pipe 37.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A closed spray dryer with a filtering mechanism, characterized in that: include: Body (1); A driving and adjusting mechanism (2), wherein the driving and adjusting mechanism (2) is arranged on the machine body (1), and comprises a connecting shell (21), wherein the connecting shell (21) is mounted on the top of the machine body (1), wherein a partition plate (22) is mounted on the inner wall of the connecting shell (21), wherein a top block (23) is mounted on the bottom of the back of the inner wall of the connecting shell (21), wherein a servo motor (24) is mounted in a groove at the top of the top block (23), wherein an annular shell (25) is mounted on the top of an output shaft of the servo motor (24), and wherein a discharge port (26) which is in communication with the annular shell (25) is provided on the left side of the annular shell (25); A filter disassembly and assembly mechanism (3), the filter disassembly and assembly mechanism (3) being arranged on the connection shell (21), the filter disassembly and assembly mechanism (3) comprising a pull block (31), the pull blocks (31) being two in number and being arranged on the left and right sides of the connection shell (21), respectively, a filter screen (32) being installed on the side of the pull block (31) close to the top block (23), the side of the filter screen (32) close to the connection shell (21) penetrating the connection shell (21) and extending into the interior thereof, and an iron block (33) being installed on the side of the filter screen (32) away from the pull block (31).
2. A closed spray dryer with a filtering mechanism according to claim 1, characterized in that: A discharge pipe (27) is installed at the bottom of the partition (22) and is interconnected with the partition. The bottom end of the discharge pipe (27) passes through the annular shell (25) and extends into the interior thereof. An annular plate (28) is installed at the bottom of the partition (22) and on the surface of the annular shell (25). Adjustment blocks (29) are installed at the top of the left and right sides of the annular shell (25). A rotating block (210) is installed at the bottom of the adjustment block (29). An annular groove (211) is provided on the annular plate (28) for use with the two rotating blocks (210).
3. A closed spray dryer with a filtering mechanism according to claim 1, characterized in that: Slots (34) are provided on both left and right sides of the top block (23); a side of the iron block (33) close to the slot (34) passes through the slot (34) and extends into the interior thereof; a magnet (35) that attracts the iron block (33) is installed on the inner wall of the slot (34).
4. A closed spray dryer with a filtering mechanism according to claim 1, characterized in that: A material extraction pump (36) is installed on the top of the left side of the machine body (1), and a material suction pipe (37) which is in communication with the connecting shell (21) is installed on the top of the material extraction pump (36).
Citation Information
Patent Citations
Novel anti-blocking and anti-sticking spray dryer
CN218686377U