Assembled gas mixing column with built-in spiral static mixer

By adding a spiral static mixer inside the body of the gas-mixed column, the problems of high randomness, poor uniformity and poor reproducibility of the existing gas-mixed column in viscous fluids are solved, and more uniform and Reliable mixing effect of liquid and material.

CN222427653UActive Publication Date: 2025-02-07RJ BIOPROCESS SUZHOU CO LTD
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Patent Information

Application Number
CN202323604779.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-07
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing gas-mixed columns have high diffusion randomness in viscous fluids, poor uniformity of bubble rolling, and poor reproducibility.

Method used

Design an assembled air-mixed column with built-in spiral static mixer. By adding a spiral structure inside the gas-mixed column body, the rotational action of the double helix and the design of the vortex mixing chamber can improve the mixing effect of the material liquid. .

Benefits of technology

It effectively improves the uniformity of bubble rolling, improves the mixing effect of viscous fluids, ensures the mixing reproducibility, and the assembled structure is easy to repair and maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembled gas mixing column with a built-in spiral static mixer, which comprises a gas mixing column body provided with a first end and a second end which are oppositely arranged, and is characterized in that the first end of the gas mixing column body is connected with a first fastener which is connected with an inlet end through a first thread structure; an inlet pneumatic valve is arranged on the inlet end; the second end of the gas mixing column body is connected with a second fastening piece, the second fastening piece is connected with an outlet end head through a second thread structure, and an outlet pneumatic valve is arranged on the outlet end head; and a static mixer is arranged in the gas mixing column body. On the basis of an original gas injection uniform mixing type gas mixing column, the static mixer of a spiral structure is additionally arranged, so that the material liquid uniform mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a gas mixing device, in particular to an assembled gas mixing column with a built-in spiral static mixer, belonging to the technical field of cracking and mixing. Background Art

[0002] Gas mixing columns are often used for mixing feed and liquid in cracking processes. Existing gas mixing columns mostly use gas injection to mix feed and liquid. This structure has the following disadvantages:

[0003] 1. In the prior art, gas is directly injected into the gas mixing column, and the rising of gas is used to evenly mix the feed liquid. However, the diffusion of gas mixing in viscous fluid is highly random.

[0004] 2. The simple rising of bubbles mixes the liquid, resulting in poor uniformity of bubble rolling and lack of reproducibility.

[0005] Therefore, it is necessary to propose a new type of assembled gas mixing column, add a spiral static mixer inside it, and improve the overall assembly structure to improve the applicability of the gas mixing column for mixing liquids. Summary of the invention

[0006] The purpose of the utility model is to solve the above problems and provide an assembled gas mixing column with a built-in spiral static mixer to overcome the problems of large randomness of diffusion of gas mixing in viscous fluid, poor uniformity of bubble tumbling and poor reproducibility in the existing gas mixing columns.

[0007] The technical solution of the utility model is: an assembled gas mixing column with a built-in spiral static mixer, including a gas mixing column body, with the center line of the gas mixing column body along the Z-axis direction as a reference, the upper end of the center line is defined as the first end of the gas mixing column body, and the lower end close to the center line is defined as the second end of the gas mixing column body, and its characteristics are: the first end of the gas mixing column body is connected to a first fastener, the first fastener is connected to an inlet end through a first threaded structure, and the inlet end is provided with an inlet pneumatic valve, the second end of the gas mixing column body is connected to a second fastener, the second fastener is connected to an outlet end through a second threaded structure, and the outlet end is provided with an outlet pneumatic valve; a static mixer is provided inside the gas mixing column body, and the static mixer includes a liquid inlet, a double helix, a vortex mixing chamber and a liquid outlet, the liquid inlet is connected to the upper end of the vortex mixing chamber, the double helix is ​​provided inside the vortex mixing chamber, and the liquid outlet is connected to the lower end of the vortex mixing chamber.

[0008] Furthermore, in the above-mentioned assembled gas mixing column with a built-in spiral static mixer, an air injection valve is also provided between the second threaded structure and the outlet end, and the air injection valve is connected to the gas mixing column body via a valve seat.

[0009] Furthermore, the above-mentioned assembled air mixing column with a built-in spiral static mixer, wherein: the double helix includes a centrally arranged rotating shaft, a spiral winding and a plurality of spiral blades, the spiral winding is spirally connected around the rotating shaft, the outer diameter of the plurality of spiral blades is not greater than 1 / 2 of the width and not less than 1 / 3 of the width, and the spiral blades are evenly welded on the surface of the spiral winding.

[0010] Furthermore, the above-mentioned assembled gas mixing column with a built-in spiral static mixer, wherein: a buffer flow channel is also provided inside the vortex mixing chamber, and the buffer flow channel is respectively connected to the corresponding liquid inlet and liquid outlet, and a double helix is ​​rotated inside the buffer flow channel to drive the cracking liquid to move and mix.

[0011] Furthermore, in the above-mentioned assembled gas mixing column with a built-in spiral static mixer, a seepage wall for enhancing flow guidance is provided between the inner wall of the vortex mixing chamber and the outer wall of the buffer flow channel.

[0012] Furthermore, in the above-mentioned assembled gas mixing column with a built-in spiral static mixer, a positioning block is movably connected to the gas mixing column body.

[0013] Compared with the prior art, after adopting the technical solution of the utility model, a static mixer with a spiral structure is added inside the air mixing column body, which effectively improves the uniformity of bubble tumbling, improves the mixing effect of viscous fluids, and ensures the reproducibility of mixing; moreover, the assembled air mixing column is composed of modular individual components, and parts can be directly replaced during maintenance, which is simple to operate and easy to use.

[0014] In addition, the utility model can directly select a gas mixing column body and a static mixer of appropriate specifications according to actual process requirements, and adapt the optimal gas mixing composition structure to improve the mixing efficiency of the feed liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a side view structural schematic diagram of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the static mixer of the utility model.

[0018] The meanings of the reference numerals in the figure are as follows: 1-gas mixing column body, 2-static mixer, 21-liquid inlet, 22-double helix, 23-buffer flow channel, 24-seepage wall, 25-vortex mixing chamber, 26-liquid outlet, 3-first fastener, 4-first threaded structure, 5-inlet end, 6-inlet pneumatic valve, 7-second fastener, 8-second threaded structure, 9-around valve seat, 10-gas injection valve, 11-outlet end, 12-outlet pneumatic valve, 13-positioning block. DETAILED DESCRIPTION

[0019] The technical solution of the utility model is further described below in conjunction with the accompanying drawings to make it easier to understand and grasp. The threaded structures, fasteners, pneumatic valves and other components involved are all commonly used by ordinary technicians in the field, and there is no special requirement for them in this case.

[0020] like Figure 1-2 As shown, the utility model is an assembled gas mixing column with a built-in spiral static mixer, including a gas mixing column body 1, on which a positioning block 13 is movably connected. The positioning block 13 can be used to fix the position of the gas mixing column body 1 for easy use.

[0021] Taking the center line of the gas mixing column body 1 along the Z-axis direction as a reference, the upper end of the center line is defined as the first end of the gas mixing column body 1 , and the lower end close to the center line is defined as the second end of the gas mixing column body 1 .

[0022] According to the technical solution of the utility model, a first fastener 3 is connected to the first end of the gas mixing column body 1, and the first fastener 3 is connected to an inlet end 5 through a first threaded structure 4, and an inlet pneumatic valve 6 is provided on the inlet end 5; a second fastener 7 is connected to the second end of the gas mixing column body 1, and the second fastener 7 is connected to an outlet end 11 through a second threaded structure 8, and an outlet pneumatic valve 12 is provided on the outlet end 11; a static mixer 2 is provided inside the gas mixing column body 1.

[0023] Preferably, in the above structure: an air injection valve 10 is further provided between the second threaded structure 8 and the outlet end 11 , and the air injection valve 10 is connected to the air mixing column body 1 by surrounding the valve seat 9 .

[0024] Preferably, if Figure 3 As shown, in the above structure: the static mixer 2 includes a liquid inlet 21, a double helix 22, a vortex mixing chamber 25 and a liquid outlet 26, the liquid inlet 21 is connected to the upper end of the vortex mixing chamber 25, the double helix 22 is arranged inside the vortex mixing chamber 25, and the liquid outlet 26 is connected to the lower end of the vortex mixing chamber 25.

[0025] Specifically, in the structure of the assembled gas mixing column with a built-in spiral static mixer, a buffer channel 23 is further provided inside the vortex mixing chamber 25, and the buffer channel 23 is respectively connected to the corresponding liquid inlet 21 and the liquid outlet 26, and has a buffering function, and a double helix 22 is rotatably provided inside the buffer channel 23. The double helix 22 is used to drive the cracking liquid to move and mix.

[0026] Specifically, in the structure of the assembled gas mixing column with a built-in spiral static mixer, the double helix 22 includes a centrally arranged rotating shaft, a spiral winding and a plurality of spiral blades, the spiral winding is spirally connected around the rotating shaft, the outer diameter of the plurality of spiral blades is not greater than 1 / 2 of the width and not less than 1 / 3 of the width, and the spiral blades are evenly welded on the surface of the spiral winding. The rotation effect of the double helix 22 is used to make the feed liquid reach the vortex mixing chamber 25 under the action of other equipment (for example: biological pump), and the double helix 22 is rotated by the action of the force, so as to uniformly stir the mixed feed liquid in all directions.

[0027] Specifically, in the structure of the assembled gas mixing column with a built-in spiral static mixer, a seepage wall 24 is provided between the inner wall of the vortex mixing chamber 25 and the outer wall of the buffer flow channel 23. The seepage wall 24 is used to strengthen the flow guidance of the feed liquid, refine the filtered feed liquid, and improve the mixing degree.

[0028] Among the technical solutions of the utility model, the additional static mixer 2 is the technical key of this case. Figure 3 The focus is on the relevant components of the static mixer 2. For components such as threaded structures, fasteners, and pneumatic valves, ordinary technicians in this field can make conventional settings based on existing technologies. This case has no special requirements for their model selection and combined use.

[0029] In this way, by adopting the technical solution of the utility model, when the feed liquid enters the gas mixing column body 1 through the inlet end 5, gas is injected into the gas mixing column body 1 through the gas injection valve 10, and the static mixer 2 is used to assist in mixing the feed liquid inside it. By adjusting the mixing speed of the double helix 22, the diffusion randomness of the gas mixing in the viscous fluid can be effectively controlled to maintain the mixing uniformity.

[0030] From the above description, it can be found that compared with the prior art, after adopting the technical solution of the utility model, by adding a static mixer with a spiral structure inside the air mixing column body, the uniformity of bubble tumbling is effectively improved, the mixing effect of viscous fluid is improved, and the reproducibility of mixing is guaranteed; moreover, the assembled air mixing column is composed of modular individual components, and parts can be directly replaced during maintenance, which is simple to operate and easy to use.

[0031] The technical scheme, working process and implementation effect of the utility model are described in detail above. It should be noted that what is described is only a typical example of the utility model. In addition, the utility model can also have many other specific implementation methods. All technical schemes formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims

1. An assembled gas mixing column with a built-in spiral static mixer, comprising a gas mixing column body (1), with the center line of the gas mixing column body (1) along the Z-axis direction as a reference, the upper end of the center line is defined as the first end of the gas mixing column body (1), and the lower end close to the center line is defined as the second end of the gas mixing column body (1), characterized in that: A first fastener (3) is connected to the first end of the gas mixing column body (1), and the first fastener (3) is connected to an inlet end (5) via a first threaded structure (4), and an inlet pneumatic valve (6) is provided on the inlet end (5); a second fastener (7) is connected to the second end of the gas mixing column body (1), and the second fastener (7) is connected to an outlet end (11) via a second threaded structure (8), and an outlet pneumatic valve (12) is provided on the outlet end (11); A static mixer (2) is provided inside the gas mixing column body (1), and the static mixer (2) comprises a liquid inlet (21), a double helix (22), a vortex mixing chamber (25), and a liquid outlet (26), wherein the liquid inlet (21) is connected to the upper end of the vortex mixing chamber (25), the double helix (22) is provided inside the vortex mixing chamber (25), and the liquid outlet (26) is connected to the lower end of the vortex mixing chamber (25).

2. The assembled gas mixing column with a built-in spiral static mixer according to claim 1, characterized in that: The double helix (22) comprises a centrally arranged rotating shaft, a spiral winding and a plurality of spiral blades, the spiral winding being spirally connected around the rotating shaft, the outer diameter of the plurality of spiral blades being no greater than 1 / 2 of the width and no less than 1 / 3 of the width, and the spiral blades being evenly distributed and welded on the surface of the spiral winding.

3. The assembled gas mixing column with a built-in spiral static mixer according to claim 1, characterized in that: A buffer flow channel (23) is also provided inside the vortex mixing chamber (25). The buffer flow channel (23) is respectively connected to the corresponding liquid inlet (21) and liquid outlet (26), and a double helix (22) is rotatably provided inside the buffer flow channel (23) for driving the pyrolysis liquid to move and mix.

4. The assembled gas mixing column with a built-in spiral static mixer according to claim 3, characterized in that: A seepage wall (24) for enhancing flow guidance is provided between the inner wall of the vortex mixing chamber (25) and the outer wall of the buffer flow channel (23).

5. The assembled gas mixing column with a built-in spiral static mixer according to claim 1, characterized in that: An air injection valve (10) is also provided between the second threaded structure (8) and the outlet end (11), and the air injection valve (10) is connected to the air mixing column body (1) via a valve seat (9).

6. The assembled gas mixing column with a built-in spiral static mixer according to claim 1, characterized in that: A positioning block (13) is movably connected to the gas mixing column body (1).