Efficient sorting production line for waste household appliance disassembled objects
Patent Information
- Application Number
- CN202420537338.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-03-19
AI Technical Summary
During the five-minute sorting process of the traditional waste household appliance disassembly sorting production line, the sorting personnel need to turn around and move frequently, resulting in low sorting efficiency.
An efficient waste household appliance disassembly sorting production line is designed, using a dual-axis motor-driven conveyor mechanism and conveyor rack. Sorting personnel can stand in the middle space of the conveyor rack to sort, reducing movement and turning.
Through this production line, the sorting efficiency is significantly improved, the equipment layout is more reasonable, manpower is saved, and the labor intensity of the sorting personnel is reduced.
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Figure CN222428633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting production lines, in particular to an efficient sorting production line for dismantled waste household appliances. Background Art
[0002] After the waste electrical appliances are manually disassembled, many kinds of products will be obtained, which need to be sorted and collected according to different categories. The traditional way is that various products are transported from each disassembly station to the rear sorting area through a conveyor belt, and then sorted by standing on both sides of the conveyor belt, and then put into the storage ton bag behind.
[0003] However, the traditional production line for sorting dismantled scrap household appliances has the following disadvantages: when sorting the dismantled scrap household appliances into five parts, the sorters usually stand on both sides of the conveyor belt to sort the goods, and then place the goods in ton bags behind them. They need to turn around frequently and walk back and forth, and the sorting efficiency is not high. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The technical problem solved by the utility model is to provide an efficient waste household appliance dismantling sorting production line which is highly practical, can be simply operated and has a relatively simple structure. It solves the problem raised in the above background technology that when dismantling and sorting waste household appliances into five parts, the sorting personnel generally stand on both sides of the conveyor belt to sort, and then place the goods in ton bags behind them, which requires frequent turning and walking back and forth, resulting in low sorting efficiency.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an efficient sorting production line for dismantled waste household appliances, comprising a dual-axis motor, both ends of the dual-axis motor are fixedly connected to a transmission shaft, both ends of the transmission shaft are fixedly installed with a conveying mechanism, the surface of the dual-axis motor is sleeved with a connecting cabin, both ends of the connecting cabin are fixedly installed with a conveying frame, one side of the surface of the conveying frame is welded with three groups of collecting ports equidistantly along the axial direction, the bottom of the conveying frame is welded with a ton bag placement rack, the top surface of the collecting port is connected to a support frame by screws, and one side of the top wall of the support frame is fixedly installed with a lighting mechanism.
[0008] As a further solution of the utility model, the conveying mechanism includes conveying rollers A fixed at both ends of the transmission shaft, the surface of the conveying roller A is sleeved with a conveyor belt, one side of the inside of the conveyor belt is sleeved with a conveying roller B, the conveying rollers A and B are both rotatably connected to the conveying frame, and the conveyor belt is used to convey disassembled household appliances.
[0009] As a further solution of the utility model, four groups of supporting legs are welded in a rectangular array around the bottom surface of the conveying frame, and fixing plates are welded at the bottom of the four groups of supporting legs. Fixing holes are opened in a rectangular array around the top surface of the fixing plates, and fixing screws are passed through the internal threads of the fixing holes, which are used to fix the supporting legs.
[0010] As a further solution of the utility model, the lighting mechanism includes a hydraulic rod fixed to the inner top wall of the support frame, and a lighting lamp is fixedly installed on the bottom of the hydraulic rod, and the lighting lamp is used for lighting.
[0011] As a further solution of the utility model, limiting rods are welded around the top surface of the ton bag placement rack. The number of the limiting rods is four groups and they are distributed in a rectangular array. The limiting rods are used to limit the ton bags.
[0012] As a further solution of the utility model, a connecting rod is welded on the surface of one of the supporting legs, one end of the connecting rod is fixedly connected to the other supporting leg, and the connecting rod is used to connect the two groups of supporting legs.
[0013] As a further solution of the utility model, an embedding groove is provided on the surface of the connecting cabin, and a heat dissipation net for heat dissipation is embedded inside the embedding groove, and the heat dissipation net facilitates heat dissipation of the dual-axis motor.
[0014] (III) Beneficial effects
[0015] The utility model provides an efficient sorting production line for dismantling waste household appliances, which has the following beneficial effects:
[0016] 1. This efficient waste household appliance dismantling sorting production line places ton bags on ton bag placement racks through the setting of two sets of conveying mechanisms, connects to an external power supply, and after the dual-axis motor is powered on, drives the A conveyor roller to rotate, so that the conveyor belt transports the waste household appliance dismantlings. The sorting personnel stand in the middle space of the two sets of conveying racks and push different dismantled materials into ton bags through the collection port for sorting. There is no need for personnel to walk and turn frequently, the equipment layout is more reasonable, the product sorting is more convenient, manpower is saved, and efficiency is improved.
[0017] 2. This efficient waste household appliance dismantling sorting production line, through the setting of the lighting mechanism, opens the hydraulic rod, drives the lighting lamp to adjust the height, and provides supplementary lighting for the household appliance dismantling on the conveyor rack, which is convenient for personnel to sort. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the collection port and the ton bag placement rack of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the conveyor frame of the utility model;
[0022] Figure 5 This is a schematic diagram of the lighting mechanism structure of the utility model.
[0023] In the figure: 1. Double-axis motor; 2. Drive shaft; 3. Conveying mechanism; 301. Conveying roller A; 302. Conveying belt; 303. Conveying roller B; 4. Connecting cabin; 5. Conveying rack; 6. Collecting port; 7. Ton bag placement rack; 8. Support rack; 9. Lighting mechanism; 901. Hydraulic rod; 902. Lighting lamp; 10. Support leg; 11. Limit rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: an efficient production line for sorting dismantled waste household appliances, comprising a double-shaft motor 1, both ends of the double-shaft motor 1 are fixedly connected with a transmission shaft 2, both ends of the transmission shaft 2 are fixedly installed with a conveying mechanism 3, through the setting of two sets of conveying mechanisms 3, a ton bag is placed on a ton bag placement rack 7, and an external power supply is connected. After the double-shaft motor 1 is powered on, it drives the A conveying roller 301 to rotate, so that the conveyor belt 302 conveys the dismantled waste household appliances, and the sorting personnel stand in the middle space of the two sets of conveying racks 5, push different dismantled objects into the ton bag through the collecting port 6 for sorting, without the need for personnel to frequently walk and turn around , the equipment layout is more reasonable, the product sorting is more convenient, manpower is saved, and efficiency is improved. The surface of the double-axis motor 1 is sleeved with a connecting cabin 4, and both ends of the connecting cabin 4 are fixedly installed with a conveying frame 5. One side of the surface of the conveying frame 5 is welded with three groups of collecting ports 6 equidistantly along the axial direction. The bottom of the conveying frame 5 is welded with a ton bag placement rack 7. The top surface of the collecting port 6 is connected to a support frame 8 by screws. A lighting mechanism 9 is fixedly installed on one side of the inner top wall of the support frame 8. Through the setting of the lighting mechanism 9, the hydraulic rod 901 is opened to drive the lighting lamp 902 to adjust the height, and the household appliance dismantling objects on the conveying frame 5 are supplemented with light, which is convenient for personnel to sort;
[0026] The conveying mechanism 3 includes an A conveying roller 301 fixed at both ends of the transmission shaft 2, a conveying belt 302 is sleeved on the surface of the A conveying roller 301, and a B conveying roller 303 is sleeved on one side of the inner part of the conveying belt 302. The A conveying roller 301 and the B conveying roller 303 are both rotatably connected to the conveying frame 5. Through the setting of two sets of conveying mechanisms 3, the ton bag is placed on the ton bag placement frame 7, and the external power supply is connected. After the double-axis motor 1 is powered on, the A conveying roller 301 is driven to rotate, so that the conveying belt 302 conveys the dismantled waste household appliances. The sorting personnel stand in the middle space of the two sets of conveying frames 5, and push different dismantled objects into the ton bag through the collecting port 6 for sorting. There is no need for personnel to frequently walk and turn around, the equipment layout is more reasonable, the product sorting is more convenient, manpower is saved, and efficiency is improved;
[0027] Four groups of supporting legs 10 are welded in a rectangular array around the bottom of the conveying frame 5, and fixing plates are welded at the bottom of the four groups of supporting legs 10. Fixing holes are opened in a rectangular array around the top of the fixing plates, and fixing screws are penetrated through the internal threads of the fixing holes. The support legs 10 are arranged to support the conveying frame 5;
[0028] The lighting mechanism 9 includes a hydraulic rod 901 fixed to the inner top wall of the support frame 8, and a lighting lamp 902 is fixedly installed at the bottom of the hydraulic rod 901. Through the setting of the lighting mechanism 9, the hydraulic rod 901 is turned on to drive the lighting lamp 902 to adjust the height, so as to provide supplementary lighting for the disassembled household appliances on the conveying frame 5, which is convenient for personnel to sort;
[0029] Limiting rods 11 are welded around the top surface of the ton bag placement rack 7. The number of the limiting rods 11 is four groups and they are distributed in a rectangular array. The setting of the limiting rods 11 plays a role in limiting the ton bags;
[0030] A connecting rod is welded on the surface of one of the supporting legs 10, and one end of the connecting rod is fixedly connected to the other supporting leg 10. The setting of the connecting rod serves to connect the two sets of conveying frames 5;
[0031] An embedding groove is provided on the surface of the connecting cabin 4 , and a heat dissipation net for heat dissipation is embedded in the embedding groove. The heat dissipation net is provided to facilitate heat dissipation of the dual-axis motor 1 .
[0032] In the utility model, the working steps of the device are as follows:
[0033] The first step: placing a ton bag on the ton bag placement rack 7, connecting to an external power supply, and after the dual-axis motor 1 is powered on, driving the A conveying roller 301 to rotate, so that the conveyor belt 302 conveys the dismantled waste household appliances;
[0034] Step 2: The sorting personnel stand in the middle space of the two sets of conveying racks 5 and push the different disassembled objects into the ton bag through the collecting port 6 for sorting. There is no need for personnel to frequently walk and turn around. The equipment layout is more reasonable, the product sorting is more convenient, manpower is saved, and efficiency is improved.
[0035] The third step: open the hydraulic rod 901 to drive the lighting lamp 902 to adjust the height, and provide supplementary lighting for the disassembled household appliances on the conveying rack 5 to facilitate the sorting operation.
[0036] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0037] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient production line for sorting dismantled waste household appliances, comprising a dual-axis motor (1), characterized in that: Both ends of the dual-axis motor (1) are fixedly connected to a transmission shaft (2), and both ends of the transmission shaft (2) are fixedly installed with a conveying mechanism (3). The surface of the dual-axis motor (1) is sleeved with a connecting cabin (4), and both ends of the connecting cabin (4) are fixedly installed with a conveying frame (5). One side of the surface of the conveying frame (5) is welded with three groups of collecting ports (6) equidistantly along the axial direction, and the bottom of the conveying frame (5) is welded with a ton bag placement frame (7). The top surface of the collecting port (6) is connected to a support frame (8) by screws, and a lighting mechanism (9) is fixedly installed on one side of the inner top wall of the support frame (8).
2. According to claim 1, an efficient waste household appliance dismantling product sorting production line is characterized by: The conveying mechanism (3) comprises A conveying rollers (301) fixed at both ends of the transmission shaft (2); a conveying belt (302) is sleeved on the surface of the A conveying roller (301); a B conveying roller (303) is sleeved on one side of the interior of the conveying belt (302); and both the A conveying roller (301) and the B conveying roller (303) are rotatably connected to a conveying frame (5).
3. The efficient waste household appliance dismantling sorting production line according to claim 1 is characterized by: Four groups of support legs (10) are welded in a rectangular array around the bottom surface of the conveying frame (5), and fixing plates are welded at the bottom of the four groups of support legs (10). Fixing holes are opened in a rectangular array around the top surface of the fixing plates, and fixing screws are passed through the internal threads of the fixing holes.
4. According to claim 1, an efficient waste household appliance dismantling product sorting production line is characterized by: The lighting mechanism (9) comprises a hydraulic rod (901) fixed to the inner top wall of the support frame (8), and a lighting lamp (902) is fixedly mounted on the bottom of the hydraulic rod (901).
5. The efficient waste household appliance dismantling production line according to claim 1 is characterized in that: Limiting rods (11) are welded around the top surface of the ton bag placement rack (7), and the number of the limiting rods (11) is four groups and distributed in a rectangular array.
6. The efficient waste household appliance dismantling production line according to claim 3 is characterized by: A connecting rod is welded on the surface of one of the supporting legs (10), and one end of the connecting rod is fixedly connected to the other supporting leg (10).
7. The efficient waste household appliance dismantling sorting production line according to claim 1 is characterized by: An embedding groove is provided on the surface of the connection chamber (4), and a heat dissipation net for heat dissipation is embedded inside the embedding groove.