Bending equipment for spring contact processing
By designing a bending device including base, vertical plate, connecting rod, electric telescopic rod, connecting plate, winding column and fixing mechanism, the problems of high cost and large space occupancy of traditional bending machines are solved, and small enterprises are realized Suitable for low-cost spring contact processing.
Patent Information
- Application Number
- CN202420577981.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
In the prior art, traditional bending machines have larger body shapes and more internal parts, resulting in high investment costs and large space occupancy, making it difficult to meet the needs of small enterprises.
A bending device including a base, a vertical plate, a connecting rod, an electric telescopic rod, a connecting plate, a winding column and a fixing mechanism is designed, and uniform winding and forming of the wire is achieved through the electric telescopic rod and a driving mechanism.
The spring contact processing with simple equipment structure, small size and low investment cost is realized, which is suitable for small businesses, and the equipment can be adjusted as needed to accommodate different sizes of winding columns and wires.
Smart Images

Figure CN222429132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of contact processing, in particular to a bending device for processing a spring contact. Background Art
[0002] Electrical contacts are important components of high-voltage circuit breakers, switch cabinets, disconnectors, and grounding switches. Their performance directly affects the quality and service life of these high-voltage electrical appliances. Silver-copper composite electrical contact materials have good electrical and thermal conductivity, low and stable contact resistance, excellent corrosion resistance, and are easy to process. During the production and processing process, the copper in the silver-copper layer of the electrical contact needs to be oxidized by firing. The raw material of the spring contact is also a straight metal wire, which needs to be bent by a bending mechanism and then heat treated to give it a certain elasticity.
[0003] In the prior art, a bending machine is generally used to bend wire into springs. However, traditional bending machines are large in size and have many internal parts, which requires a large investment cost. For small enterprises that do not need to manufacture spring contacts on a large scale, it is very difficult to purchase such an expensive spring bending machine. In addition, traditional bending machines take up a large space, causing a certain degree of inconvenience to many small enterprises. Utility Model Content
[0004] The purpose of the utility model is to provide a bending device for processing spring contacts, which solves the problem that in the prior art, a bending machine is generally used when bending wires into springs. However, the traditional bending machine is large in size and has many internal parts, which requires a large investment cost. For small enterprises that do not need to manufacture spring contacts on a large scale, it is very difficult to purchase such an expensive spring bending machine. In addition, the traditional bending machine occupies a large space, causing a certain degree of inconvenience to many small enterprises.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A bending device for processing spring contacts comprises a base and a spring contact body, a vertical plate fixedly mounted on the surface of the base, a connecting rod slidingly penetrates the surface of the vertical plate, an electric telescopic rod fixedly mounted on the surface of the vertical plate, an output port of the electric telescopic rod and the connecting rod are fixedly connected, a connecting disk rotatably penetrates the surface of the connecting rod, a circular hole is provided at the center position of the surface of the connecting disk, a lever is provided on the surface of the connecting disk, a driving mechanism for driving the connecting disk to rotate is provided on the surface of the connecting rod, a winding column is provided on the surface of the vertical plate, the winding column penetrates the circular hole of the connecting disk, and a fixing mechanism for fixing the spring contact body is provided on the side wall of the vertical plate.
[0007] Preferably, a through hole is opened on the surface of the vertical plate, the through hole and the circular hole of the connecting plate are concentric, and a chuck for fixing the winding column is fixedly installed on the side wall of the vertical plate relative to the position of the through hole.
[0008] Preferably, a vertical groove is provided on the side wall of the connecting disk, a slider is slidably connected inside the vertical groove, a screw rod is rotatably connected to the surface of the connecting disk, the screw rod thread passes through the slider, a turning handle is fixedly installed on the end of the screw rod, and the shift rod is fixedly installed on the surface of the slider.
[0009] Preferably, the driving mechanism includes a motor, the motor is fixedly mounted on the side wall of the connecting rod, a gear is fixedly mounted on the output shaft port of the motor, teeth are evenly arranged on the circumferential surface of the connecting disk, and the gear is meshed with the connecting disk through the teeth.
[0010] Preferably, the fixing mechanism includes a fixing column, which is fixedly installed on the side wall of the vertical plate, and the side wall of the fixing column is fixedly installed with a first fixing rod and a second fixing rod, a surface thread of the second fixing rod is penetrated by a screw rod, an end of the screw rod close to the first fixing rod is rotatably connected to an extrusion rod, a side wall of the extrusion rod is fixedly installed with a limiting rod, the limiting rod slides through the second fixing rod, and a handle is fixedly installed on the end of the screw rod.
[0011] Preferably, a round block is provided at one end of the lever away from the slider, and the diameter of the round block is larger than that of the lever.
[0012] The utility model has at least the following beneficial effects:
[0013] By setting a winding column, a lever, a driving mechanism and a fixing mechanism, one end of the wire is fixed by the fixing mechanism, and then the electric telescopic rod is used to move the connecting rod toward the vertical plate, the driving mechanism is used to drive the connecting disk to rotate, and the lever on the surface of the connecting disk is used to move the wire, so that the other end of the wire is wound around the winding column. During the winding process, the electric telescopic rod is also used to move the entire connecting rod, and the lever is moved in a direction away from the fixing mechanism, so that the wire is evenly wound around the winding column to form a spring shape. After the wire processing is completed, the electric telescopic rod drives the connecting rod and the connecting disk to move, so that the connecting disk is detached from one end of the winding column. At this time, the fixing mechanism is released and the formed spring contact can be directly removed from the winding column, which is convenient for operation. The equipment has a simple structure, a small size, and a low investment cost, and is suitable for small enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a structural schematic diagram of the processing process of the spring contact body of the utility model;
[0017] Figure 3 This is a schematic diagram of the chuck structure of the utility model;
[0018] Figure 4 This is a cross-sectional view of the connection disk of the utility model;
[0019] Figure 5 For this utility model Figure 4 Schematic diagram of the structure at A in the middle;
[0020] Figure 6 This is a schematic diagram of the structure of the extrusion rod of the utility model;
[0021] Figure 7 This is a schematic diagram of the structure of the connecting disk of the utility model.
[0022] In the figure: 1, base; 2, vertical plate; 3, connecting rod; 4, electric telescopic rod; 5, winding column; 6, chuck; 7, fixed column; 8, first fixed rod; 9, second fixed rod; 10, extrusion rod; 11, limiting rod; 12, screw rod; 13, lever; 14, connecting plate; 15, gear; 16, motor; 17, slider; 18, screw rod; 19, spring contact body. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0026] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0027] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] Reference Figure 1-7A bending device for processing a spring contact comprises a base 1 and a spring contact body 19, a vertical plate 2 is fixedly mounted on the surface of the base 1, a connecting rod 3 is slidably penetrated on the surface of the vertical plate 2, an electric telescopic rod 4 is fixedly mounted on the surface of the vertical plate 2, an output port of the electric telescopic rod 4 is fixedly connected to the connecting rod 3, a connecting disk 14 is rotatably penetrated on the surface of the connecting disk 14, a circular hole is opened at the center position of the surface of the connecting disk 14, a lever 13 is arranged on the surface of the connecting disk 14, a driving mechanism for driving the connecting disk 14 to rotate is arranged on the surface of the connecting rod 3, a winding column 5 is arranged on the surface of the vertical plate 2, the winding column 5 penetrates the circular hole of the connecting disk 14, a fixing mechanism for fixing the spring contact body 19 is arranged on the side wall of the vertical plate 2, in use, firstly, a suitable winding column 5 is selected according to the needs and installed on the vertical plate 2, and the winding column 5 is passed through the circular hole on the surface of the connecting disk 14, this When the wire is wound around the winding column 5, the electric telescopic rod 4 is used to move the connecting rod 3 and the connecting disk 14, so that the wire can be wound around the winding column 5. When the wire is wound around the winding column 5, the electric telescopic rod 4 is used to move the connecting rod 3 and the connecting disk 14, so that the connecting disk 14 is separated from one end of the winding column 5. At this time, the fixing mechanism is unlocked to directly remove the formed spring contact from the winding column 5, which is convenient for operation. The equipment has a simple structure, small size, and low investment cost, and is suitable for small enterprises.
[0029] Furthermore, a through hole is opened on the surface of the vertical plate 2, and the through hole and the circular hole of the connecting plate 14 are concentric, and a chuck 6 for fixing the winding column 5 is fixedly installed on the side wall of the vertical plate 2 relative to the position of the through hole. The winding column 5 is fixed by the chuck 6, so the winding column 5 of different sizes can be replaced according to the diameter required to be wound.
[0030] Furthermore, a vertical groove is provided on the side wall of the connecting disk 14, and a slider 17 is slidably connected inside the vertical groove. A screw rod 18 is rotatably connected to the surface of the connecting disk 14. The screw rod 18 threadably passes through the slider 17, and a turning handle is fixedly installed on the end of the screw rod 18. The lever 13 is fixedly installed on the surface of the slider 17. In order to facilitate adaptation to winding columns 5 of different sizes and wires of different diameters, the distance between the lever 13 and the winding column 5 needs to be adjusted. At this time, it is only necessary to turn the turning handle, which drives the screw rod 18 to rotate, and the screw rod 18 drives the slider 17 to move in the vertical groove, so that the lever 13 moves synchronously, thereby achieving the purpose of changing the distance between the lever 13 and the winding column 5.
[0031] Furthermore, the driving mechanism includes a motor 16, which is fixedly mounted on the side wall of the connecting rod 3. A gear 15 is fixedly mounted on the output shaft port of the motor 16. Teeth are evenly arranged on the circumferential surface of the connecting disk 14. The gear 15 meshes with the connecting disk 14 through the teeth. When the driving mechanism is in use, the motor 16 is started, the motor 16 drives the gear 15 to rotate, the gear 15 drives the connecting disk 14 to rotate, and the connecting disk 14 drives the lever 13 to rotate around the winding column 5, so that the lever 13 drives the wire to be wound around the winding column 5.
[0032] Furthermore, the fixing mechanism includes a fixing column 7, which is fixedly mounted on the side wall of the vertical plate 2, and a first fixing rod 8 and a second fixing rod 9 are fixedly mounted on the side wall of the fixing column 7, and a screw 12 is threaded through the surface of the second fixing rod 9, and an end of the screw 12 close to the first fixing rod 8 is rotatably connected to an extrusion rod 10, and a limiting rod 11 is fixedly mounted on the side wall of the extrusion rod 10, and the limiting rod 11 slides through the second fixing rod 9, and a handle is fixedly mounted on the end of the screw 12. When the fixing mechanism is in use, one end of the wire is placed between the first fixing rod 8 and the second fixing rod 9, and then the handle is manually rotated, and the handle drives the screw 12 to rotate. When the screw 12 rotates, it will move with the second fixing rod 9, thereby driving the extrusion rod 10 to move synchronously, and the extrusion rod 10 will not rotate due to the restriction of the limiting rod 11, so that the extrusion rod 10 and the first fixing rod 8 extrude and fix the wire.
[0033] Furthermore, a round block is provided at one end of the lever 13 away from the slider 17, and the diameter of the round block is larger than the lever 13. By providing the round block on the lever 13, when the lever 13 drives the wire to be wound, the round block can be used to drive the wire to move along the length direction of the winding column 5, thereby avoiding the wire from being wound at the same position.
[0034] In summary, during use, first select a suitable winding column 5 according to needs and install it on the vertical plate 2, and make the winding column 5 pass through the circular hole on the surface of the connecting disk 14. At this time, fix one end of the wire with a fixing mechanism, and then use the electric telescopic rod 4 to move the connecting rod 3 toward the vertical plate 2, use the driving mechanism to drive the connecting disk 14 to rotate, and use the lever 13 on the surface of the connecting disk 14 to move the wire, so that the other end of the wire is wound around the winding column 5. During the winding process, the electric telescopic rod 4 is also used to move the entire connecting rod 3, so that the lever 13 moves in a direction away from the fixing mechanism, so that the wire is evenly wound around the winding column 5 to form a spring shape. After the wire processing is completed, the electric telescopic rod 4 drives the connecting rod 3 and the connecting disk 14 to move, so that the connecting disk 14 is separated from one end of the winding column 5. At this time, the fixing mechanism is unlocked to directly remove the formed spring contact from the winding column 5, which is convenient for operation. The equipment has a simple structure, small size, low investment cost, and is suitable for small enterprises. The winding column 5 is fixed by the chuck 6, so the winding columns 5 of different sizes can be replaced according to the diameter of the winding required. In order to adapt to the winding columns 5 of different sizes and to the wires of different diameters, the distance between the lever 13 and the winding column 5 needs to be adjusted. At this time, you only need to turn the handle to drive the handle to The screw rod 18 rotates, and the screw rod 18 drives the slider 17 to move in the vertical groove, so that the lever 13 moves synchronously, and then the distance between the lever 13 and the winding column 5 can be changed. When the driving mechanism is in use, the motor 16 is started, the motor 16 drives the gear 15 to rotate, the gear 15 drives the connecting plate 14 to rotate, and the connecting plate 14 drives the lever 13 to rotate around the winding column 5, so that the lever 13 drives the wire to wind around the winding column 5. When the fixing mechanism is in use, one end of the wire is placed between the first fixing rod 8 and the second fixing rod 9, and then the handle is manually turned, and the handle drives the screw rod 12 to rotate. When the screw 12 rotates, it will send the second fixing rod 9 The extrusion rod 10 is restricted by the restriction rod 11 and will not rotate, so that the extrusion rod 10 and the first fixing rod 8 can extrude and fix the wire. By arranging a round block on the lever 13, when the lever 13 drives the wire to be wound, the round block can be used to drive the wire to move along the length direction of the winding column 5, so as to avoid the wire being wound at the same position. The pitch size of the spring contact body 19 is jointly determined by the extension speed of the electric telescopic rod 4 and the rotation speed of the motor 16. The control of the motor 16 and the electric telescopic rod 4 is controlled by the external controller and the program set in advance by the single-chip microcomputer, which is convenient for use.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A bending device for processing spring contacts, characterized in that: The invention comprises a base (1) and a spring contact body (19); a vertical plate (2) is fixedly mounted on the surface of the base (1); a connecting rod (3) is slidably penetrated through the surface of the vertical plate (2); an electric telescopic rod (4) is fixedly mounted on the surface of the vertical plate (2); an output port of the electric telescopic rod (4) is fixedly connected to the connecting rod (3); a connecting disk (14) is rotatably penetrated through the surface of the connecting rod (3); a circular hole is provided at the center of the surface of the connecting disk (14); a lever (13) is provided on the surface of the connecting disk (14); a driving mechanism for driving the connecting disk (14) to rotate is provided on the surface of the connecting rod (3); a winding column (5) is provided on the surface of the vertical plate (2); the winding column (5) penetrates through the circular hole of the connecting disk (14); and a fixing mechanism for fixing the spring contact body (19) is provided on the side wall of the vertical plate (2).
2. A bending device for processing spring contacts according to claim 1, characterized in that: A through hole is provided on the surface of the vertical plate (2), the through hole and the circular hole of the connecting plate (14) are concentric, and a chuck (6) for fixing the winding column (5) is fixedly mounted on the side wall of the vertical plate (2) relative to the through hole.
3. A bending device for processing spring contacts according to claim 1, characterized in that: A vertical groove is formed on the side wall of the connection plate (14), a slider (17) is slidably connected inside the vertical groove, a screw rod (18) is rotatably connected to the surface of the connection plate (14), the screw rod (18) is threadedly passed through the slider (17), a turning handle is fixedly mounted on the end of the screw rod (18), and the shifting rod (13) is fixedly mounted on the surface of the slider (17).
4. A bending device for processing spring contacts according to claim 1, characterized in that: The driving mechanism comprises a motor (16), the motor (16) is fixedly mounted on the side wall of the connecting rod (3), a gear (15) is fixedly mounted on the output shaft port of the motor (16), teeth are evenly arranged on the circumferential surface of the connecting disk (14), and the gear (15) is meshed with the connecting disk (14) through the teeth.
5. The bending device for processing spring contacts according to claim 1, characterized in that: The fixing mechanism comprises a fixing column (7), wherein the fixing column (7) is fixedly mounted on the side wall of the vertical plate (2), a first fixing rod (8) and a second fixing rod (9) are fixedly mounted on the side wall of the fixing column (7), a screw rod (12) is threadedly penetrated through the surface of the second fixing rod (9), an end of the screw rod (12) close to the first fixing rod (8) is rotatably connected to an extrusion rod (10), a limiting rod (11) is fixedly mounted on the side wall of the extrusion rod (10), the limiting rod (11) slidably penetrates the second fixing rod (9), and a handle is fixedly mounted on the end of the screw rod (12).
6. The bending device for processing spring contacts according to claim 1, characterized in that: A round block is arranged at one end of the lever (13) away from the slider (17), and the diameter of the round block is larger than that of the lever (13).