Ring rolling mill with adjustable structure
By designing an adjustable structure in the ring mill, using limit adjustment grooves and adjusting the expansion rollers to adjust the position of the expansion rollers, the problem of existing ring mills requiring frequent replacement of core rollers during the hole expansion process is solved, and more efficient processing process and lower labor intensity.
Patent Information
- Application Number
- CN202421222206.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the reaming process of existing ring rollers, the existing ring rollers need to frequently replace core rollers of different diameters, which makes the operation time-consuming and labor-intensive, and the ring forgings are easily deformed when the core rollers are not replaced.
A ring roller with an adjustable structure is designed. By installing a limit adjustment groove, a transmission rod, a sliding connection module and a telescopic rod on the fixed base, the position of the expansion roller can be adjusted so that it can run on the roller. When adjusting to the appropriate position according to different radius requirements.
Reduced operation of replacing core rollers with different diameters, reduced labor intensity, improved processing efficiency, and avoided deformation of forgings.
Smart Images

Figure CN222429133U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging hole expansion, in particular to a ring rolling machine with an adjustable structure. Background Art
[0002] Ring rolling machine is a kind of rotary forging equipment with a long history. According to the structural characteristics of ring rolling equipment, it can be divided into two categories: vertical ring rolling machine and horizontal ring rolling machine. The former is suitable for medium and small rings, and the latter is suitable for the manufacture of large and extra-large rings. The vertical ring rolling machine is a main rolling wheel driven by an electric motor to rotate. In the process of downward pressure, it forms a pair of rollers with the core roller driven by the passive belt. The ring blank on the core roller is repeatedly rolled, and the inner and outer diameters of the ring are expanded, and the wall thickness is reduced, and the ring is gradually formed.
[0003] Publication No. CN208083302U discloses a ring rolling machine, which solves the problem of high maintenance cost and inconvenient operation of the ring rolling machine after the lever is worn by the auxiliary rolling roller shaft, and achieves the problem of easy maintenance and low maintenance cost of the ring rolling machine. However, during the use of the equipment, the range of hole expansion is fixed. When rolling and forming is required according to the hole diameter of the unforged part, it is necessary to disassemble and replace the core roller of the corresponding diameter, or directly place it on the core roller for processing, which is time-consuming and labor-intensive. If the core roller is not replaced, the ring forging is prone to deformation. For this reason, we propose a ring rolling machine with an adjustable structure. Utility Model Content
[0004] In view of the problems in the prior art, the utility model provides a ring rolling machine with an adjustable structure.
[0005] The technical solution adopted by the utility model to solve the technical problem is a ring rolling machine with an adjustable structure, comprising a fixed base, a plurality of limit adjustment grooves are opened on one side of the fixed base, each limit adjustment groove is installed with a transmission rod inside the fixed base, the transmission rod is fixedly installed on the side wall of the sliding connection module facing the limit adjustment groove, the side wall of the sliding connection module is installed with an adjustment telescopic rod for adjusting the range, and an expansion roller is rotatably installed on one end of the transmission rod away from the sliding connection module;
[0006] A top telescopic rod is installed on the top of the fixed base, and an extending end of the top telescopic rod passes through the fixed base and is connected to the top telescopic rod. A fixed bracket is fixedly installed on the bottom end of the top telescopic rod, and connecting frames are fixedly connected on both sides of the bottom end of the fixed bracket. Rolling rollers for rolling and forming are rotatably installed on the facing surfaces of the two groups of connecting frames.
[0007] By adopting the above technical solution, the position of each expansion roller can be adjusted so that multiple expansion rollers can be adjusted to suitable positions to expand the forging according to different radius requirements when the rolling roller is running and rotating, thereby reducing the operation of replacing core rollers of different diameters, reducing labor intensity, and relatively improving processing efficiency.
[0008] Specifically, an electrical box is installed on a side of the fixed base away from the limit adjustment slot.
[0009] By adopting the above technical solution, each electrical structure inside the fixed base can be inspected through the electrical box.
[0010] Specifically, a material unloading telescopic rod is installed inside the electrical box, and an extended end of the material unloading telescopic rod passes through the surface of the fixed base and is installed with a material unloading push plate for unloading.
[0011] By adopting the above technical solution, the blanking push plate is pushed out by the operation and extension of the blanking telescopic rod to remove the formed forging.
[0012] Specifically, each group of adjustable telescopic rods is synchronously controlled to be extended and retracted through a PLC mainboard controller.
[0013] By adopting the above technical solution, the extension and contraction distances of each group of telescopic rods are synchronously controlled by the PLC mainboard controller, so that the distance between each two expansion rollers after adjustment is equal, so that the forging can be expanded and formed.
[0014] Specifically, a motor for driving the rolling roller to rotate is arranged inside the connecting frame on one side.
[0015] By adopting the above technical solution, the rolling roller is driven by a motor to rotate and cooperate with the expansion roller to expand the hole of the forging.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The technical solution of the present application can adjust the position of each expansion roller through the structural design of the fixed base, electrical box, limit adjustment groove, transmission rod, sliding connection module, adjustable telescopic rod and expansion roller, so that multiple expansion rollers can be adjusted to suitable positions to expand the forging according to different radius requirements when the rolling roller is running and rotating, thereby reducing the operation of replacing core rollers of different diameters, reducing labor intensity, and thus relatively improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 It is an axonometric drawing of the utility model;
[0020] Figure 2 This is a schematic diagram of the structural connection of the expansion roller of the utility model;
[0021] Figure 3 This is a schematic diagram of the structural connection of the material unloading push plate of the utility model;
[0022] In the figure: 1. Fixed base; 2. Electrical box; 3. Limit adjustment slot; 4. Transmission rod; 5. Sliding connection module; 6. Adjustable telescopic rod; 7. Expansion roller; 8. Unloading telescopic rod; 9. Unloading push plate; 10. Top telescopic rod; 11. Fixed bracket; 12. Connecting frame; 13. Rolling roller. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] See also Figure 1-3 The embodiment of the utility model provides a technical solution: a ring rolling machine with an adjustable structure, comprising a fixed base 1, a plurality of limit adjustment grooves 3 are opened on one side of the fixed base 1, each of the limit adjustment grooves 3 is installed with a transmission rod 4 inside the fixed base 1, the transmission rod 4 is fixedly installed on the side wall of the sliding connection module 5 facing the limit adjustment groove 3, the side wall of the sliding connection module 5 is installed with an adjustment telescopic rod 6 for adjusting the range, and an expansion roller 7 is rotatably installed on one end of the transmission rod 4 away from the sliding connection module 5;
[0025] A top telescopic rod 10 is installed at the top of the fixed base 1, and the extended end of the top telescopic rod 10 passes through the fixed base 1 and is connected to the top telescopic rod 10, and a fixed bracket 11 is fixedly installed at the bottom end of the top telescopic rod 10, and connecting frames 12 are fixedly connected to the two sides of the bottom end of the fixed bracket 11, and rolling rollers 13 for rolling and forming are rotatably installed on the facing surfaces of the two groups of connecting frames 12.
[0026] When in use, by being able to adjust the position of each expansion roller 7, multiple expansion rollers 7 can be adjusted to appropriate positions to expand the forging according to different radius requirements when the rolling roller 13 is running and rotating, thereby reducing the operation of replacing core rollers of different diameters, reducing labor intensity, and relatively improving processing efficiency.
[0027] As shown in the figure, an electrical box 2 is installed on the side of the fixed base 1 away from the limit adjustment slot 3.
[0028] When in use, the electrical structures inside the fixed base 1 are inspected through the electrical box 2 .
[0029] As shown in the figure, a material unloading telescopic rod 8 is installed inside the electrical box 2, and the extended end of the material unloading telescopic rod 8 passes through the surface of the fixed base 1 and is installed with a material unloading push plate 9 for unloading.
[0030] When in use, the blanking telescopic rod 8 is extended to push the blanking push plate 9 to remove the formed forging.
[0031] As shown in the figure, each group of adjustable telescopic rods 6 is synchronously controlled to be extended and retracted through a PLC mainboard controller.
[0032] When in use, the PLC mainboard controller synchronously controls the extension and contraction distances of each group of telescopic rods 6 so that the spacing between each two expansion rollers 7 after adjustment is equal, so that the forging can be expanded and formed.
[0033] As shown in the figure, a motor for driving the rolling roller 13 to rotate is arranged inside the connecting frame 12 on one side.
[0034] When in use, the rolling roller 13 is driven by a motor to rotate and cooperate with the expansion roller 7 to expand the hole of the forging.
[0035] The working principle and use process of the utility model are as follows: first, the operating equipment controls multiple groups of adjustable telescopic rods 6 to synchronously extend and retract to corresponding positions, thereby synchronously displacing in the limit adjustment groove 3 through the transmission rod 4 and the sliding connection module 5, so that the spacing between each relative group of expansion rollers 7 is equal, and the forging is placed on the surface of the expansion roller 7, and then the top telescopic rod 10 is operated to push the fixed bracket 11 downward, so that the bottom end of the rolling roller 13 between the two connecting frames 12 contacts the forging, and at the same time drives the rolling roller 13 to rotate, and the rolling roller 13 drives the forging to cooperate with multiple expansion rollers 7 for rolling forging. After forging is completed, the unloading telescopic rod 8 installed in the electrical box 2 on the side wall of the fixed base 1 is extended to push the unloading push plate 9 to abut against the forging and move until it is convenient to clamp the unloading.
[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A ring rolling machine with an adjustable structure, characterized in that: The invention comprises a fixed base (1), a plurality of limit adjustment grooves (3) are provided on one side of the fixed base (1), a transmission rod (4) is installed inside each limit adjustment groove (3) of the fixed base (1), the transmission rod (4) is fixedly installed on the side wall of the sliding connection module (5) facing the limit adjustment groove (3), the side wall of the sliding connection module (5) is installed on an adjustment telescopic rod (6) for adjusting the range, and an expansion roller (7) is rotatably installed on one end of the transmission rod (4) away from the sliding connection module (5); A top telescopic rod (10) is installed at the top of the fixed base (1); an extended end of the top telescopic rod (10) passes through the fixed base (1) and is connected to the top telescopic rod (10); a fixed bracket (11) is fixedly installed at the bottom end of the top telescopic rod (10); connecting frames (12) are fixedly connected to both sides of the bottom end of the fixed bracket (11); and rolling rollers (13) for rolling and forming are rotatably installed on the facing surfaces of two groups of the connecting frames (12).
2. A ring rolling machine with an adjustable structure according to claim 1, characterized in that: An electrical box (2) is installed on a side of the fixed base (1) away from the limit adjustment slot (3).
3. The ring rolling machine with an adjustable structure according to claim 2, characterized in that: A material unloading telescopic rod (8) is installed inside the electrical box (2), and an extended end of the material unloading telescopic rod (8) passes through the surface of the fixed base (1) and is installed with a material unloading push plate (9) for unloading.
4. The ring rolling machine with an adjustable structure according to claim 1, characterized in that: Each group of adjustable telescopic rods (6) is synchronously controlled to be extended and retracted via a PLC mainboard controller.
5. The ring rolling machine with an adjustable structure according to claim 3, characterized in that: A motor for driving the rolling roller (13) to rotate is arranged inside the connecting frame (12) on one side.
Citation Information
Patent Citations
Ring rolls
CN208083302U
Cited By
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