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443results about How to "Improve leaching efficiency" patented technology

Industrial microwave ultrasonic reaction kettle

Disclosed is an industrial microwave ultrasonic reactor. The inner wall of the reactor is provided with a liner; a microwave generation device is composed of microwave units distributed over the outer sidewall of the reactor in a spaced manner, or of a microwave pipe provided outside the reactor and microwave units distributed over the microwave pipe in a spaced manner. One end of the microwave pipe is in communication with the bottom of the reactor via a connecting pipe I and the other end is in communication with the top of the reactor via a return pipe. A shield is provided outside the microwave generation device to space the microwave units apart from the outer space, with a heat removal device being provided outside the shield. The microwave generation device is composed of ultrasonic pulse units provided along the outer sidewall of the reactor in a spaced manner; there are 10 - 30 sets of ultrasonic pulse units provided from top to bottom, each set having 10 - 50 members and being distributed along the circumferential direction of the reactor, and a stirring shaft of a stirring device is fixed below a stirring motor and extends into the reactor. The present reactor can shorten the time for chemical leaching, improve the purity of a product extracted and increase operation efficiency.
Owner:SONGXIAN EXPLOITER MOLYBDENUM

Multisection acid leaching, multistage countercurrent washing and filter pressing integrated system and method

The invention relates to a multisection acid leaching, multistage countercurrent washing and filter pressing integrated system and method which are applicable to industries such as the metallic zinc electrolysis industry, hydrometallurgy and the like. The system provided by the invention comprises a membrane filter press, wherein the feed port end of the membrane filter press is connected with a zinc calcine acid leaching liquor feed pool, and the discharge port end of the membrane filter press is respectively connected with a filtrate pool and a collection liquor pool; and a waste electrodeposit liquor circulation pool, a circulation washing pool and a clean washing water pool are connected in parallel between the feed port end and discharge port end of the membrane filter press. The method provided by the invention comprises the following steps: (1) feeding materials; (2) carrying out multisection acid leaching by using the waste electrodeposit liquor at different temperature gradients; (3) carrying out multistage countercurrent washing by using zinc-containing washing water of different concentrations; and (4) carrying out filter pressing on the filter cake. According to the invention, the content of water-soluble zinc (in terms of Zn) in zinc waste slag in the mainstream technique in metallic zinc electrolysis industry at present can be reduced from 3.5-6.0% to below 0.5%; and the acid leaching and washing efficiency are greatly enhanced, and the acid leaching recovery rate of zinc ore can be higher than 97%.
Owner:CHINESE RES ACAD OF ENVIRONMENTAL SCI

Method for mixed acid leaching and recovery of positive pole materials of waste and old lithium ion batteries

The invention provides a method for mixed acid leaching and recovery of metal components of positive pole materials of waste and old lithium ion batteries. The method comprises carrying out coarse crushing on wastes, drying the crushed wastes, pre-leaching the wastes through a mixed acid containing a reduction agent to obtain pre-separated residues, carrying out ball milling, carrying out primary and secondary leaching, mixing the primary and secondary leachates and the pre-leachate, adjusting pH of the mixture, carrying out suction filtration to obtain aluminum hydroxide and raffinate containing cobalt and lithium, adjusting pH of the raffinate containing cobalt and lithium at a high temperature, carrying out suction filtration to obtain cobalt hydroxide and raffinate containing lithium, carrying out concentration on the raffinate containing lithium at a high temperature, adding a saturated sodium carbonate solution into the concentrate to obtain high purity lithium carbonate, and recovering aluminum foil. The method utilizes a mixed acid leaching agent, has high leaching efficiency, can gradually acquire high purity aluminum, aluminum hydroxide, cobalt hydroxide and high purity lithium carbonate (having purity of 99.9%), realizes efficient recovery, overall recovery and collaborative recovery of high-value metals in the waste and old lithium-ion batteries and has a good application prospect.
Owner:BOTREE CYCLING SCI &TECH CO LTD

Compound bacterium community capable of efficiently leaching sulphide ore, and compounding method and application method thereof

The invention discloses a compound bacterium community capable of efficiently leaching a sulphide ore, and a compounding method and an application method thereof, and belongs to the technical filed of wet-process metallurgy. Aiming at a biological leaching mechanism of the sulphide ore and the physiological-biochemical characteristics of microorganisms, a community capable of efficiently leaching the sulphide ore is compounded by a plurality of mineral leaching microorganisms, wherein the mineral leaching microorganisms comprise marine bacteria which come from deep-sea hydrothermal vents and are capable of enduring high concentration sodium chloride, sulfur-oxidized bacteria, iron-oxidized bacteria and archaea which are from a freshwater environment, autotrophic bacteria and facultative heterotrophic bacteria. Not only can the difficult problem that the mineral leaching microorganisms from the freshwater environment are intolerance of sodium chloride be solved, but also microorganisms required by oxidation and dissolution of the sulphide ore and diversity of chemical reactions are guaranteed. The compound bacterium community can obviously increase leaching efficiency and leaching rate of the sulphide ore such as copper pyrites and can be applied in a leaching process and a dump leaching process of a stirring tank. A certain basis for popularization and application of biological metallurgy of the sulphide ore is provided by the invention.
Owner:CENT SOUTH UNIV +1

Process for recycling copper through electrodeposition by treating scrap copper materials by adopting cyclone electrolysis technology

ActiveCN102534656ATo achieve the purpose of high efficiency and environmental protectionImprove leaching efficiencyPhotography auxillary processesProcess efficiency improvementHigh current densityCyclone
The invention provides a process for recycling copper through electrodeposition by treating scrap copper materials by adopting a cyclone electrolysis technology, belonging to the technical field of recycling copper from wastes containing copper. The process is characterized by taking various purchased wastes containing copper as raw materials, preliminarily screening and grinding the wastes, adding the materials to a dissolved copper leaching bath device to undergo continuous copper dissolving to obtain a copper sulfate solution, then filtering the solution with precision filter equipment, decoppering the obtained filtrate through cyclone electrolysis, scalding an obtained copper pipe with weak acid and then feeding the copper pipe into a product processing unit to process a standard copper plate. The process has the following beneficial effects: through portable or module assembly, the cyclone electrolysis bath and support equipment are convenient to install, dismantle and move; the solution circulates in a closed loop, thus avoiding emission of harmful gases; electrolytic deposition is carried out on the metals selectively and the copper can be better purified by applying the cyclone electrolysis technology; higher current density and current efficiency are ensured, fewer reagents are consumed, the production cost is lowered and the enterprise revenue is improved; and high efficiency and high purity electrolytic extraction is carried out on the solution, the recycled copper is the standard cathode copper and the total recycling rate is above 96%.
Owner:浙江科菲科技股份有限公司

Brand new method of producing electrolytic manganese metal

The invention discloses a brand new method of producing electrolytic manganese metal. The method comprises the following steps: (1) grinding lean manganese ore powder, adding an anode liquor of electrolytic manganese and then adding the anode liquor of electrolytic manganese to be reacted with sulfuric acid to obtain a reaction leachate; (2) carrying out press filtering on the reaction leachate so as to remove slags, adding SDD (Sodium Dimethyl Dithiocarbamate) to remove impurites, introducing oxygen to oxidize, then adding manganese hydroxide to react, supplementing ammonium water to neutralize, and then adding a vulcanizing agent to further remove impurities; (3) after further carrying out press filtering so as to slags, carrying out deep purification and press filtering so as to remove slags, standing and metering to obtain an electrolyte; (4) electrolyzing the electrolyte to obtain the electrolytic manganese metal, wherein the anode liquor of electrolytic manganese is recycled. The invention further discloses a method of producing electrolytic manganese metal by fully replacing manganese ores by manganese hydroxide. The two methods disclosed by the invention can be used for improving the manganese leaching efficiency, saving the use level of auxiliary materials, lowering the production cost, simplifying the production flow and reducing the amount of waste residues, is free from influence on electrolysis and is mature, simple and practical in process.
Owner:张安良 +1

Method for recycling high-value-added metals from waste nickel-cobalt-manganese lithium ion batteries

The invention relates to a method for recycling high-value-added metals from waste nickel-cobalt-manganese lithium ion batteries and belongs to the technical field of recovery of lithium batteries. The method comprises the following steps: (1) thoroughly discharging waste nickel-cobalt-manganese batteries, disassembling and sorting out positive powder, and carrying out heat treatment on the positive powder to remove impurity components such as conductive agents and adhesives in the positive powder; (2) mixing the positive powder subjected to heat treatment with active additive according to a ratio, then mechanically and finely grinding so as to carry out machine-chemical synergistic activation of the positive powder; and (3) mixing the activated positive powder with citric acid-D glucose leachate leaching agent, then carrying out leaching reaction and precipitating nickel, cobalt, manganese and lithium in the filtrate to obtain the high-value-added metals. According to the method, citric acid in the citric acid-D glucose leachate can be recycled after extracting the metal elements; high consumption of the leachate is avoided; the leaching efficiency is improved; the recycling costis reduced.
Owner:ENERGY RES INST OF SHANDONG ACAD OF SCI

Method for producing electrodeposited copper from polymetallic copper slag

The invention discloses a method for producing electrodeposited copper from polymetallic copper slag, which includes the following steps: the polymetallic copper slag is roasted to oxidize, so that the complex states of valuable metals in the polymetallic copper slag are transformed into oxides, changed into a state which can be selectively leached; leaching first adopts selective leaching agent to leach copper and zinc, the leachate is extracted, reextracted and electrodeposited, so that electrodeposited copper is obtained, and raffinate is vaporized and crystallized, so that zinc hydroxide is obtained; mechanical intensified leaching agent is then used for intensely leaching leaching residue, so that cobalt, nickel and the like in the leaching residue are leached, lead, iron and the like are enriched into the slag, the lead-rich slag is adopted as material for lead smelting, the leachate is extracted and reextracted, so that cobaltous sulfate or cobalt chloride is obtained, and if the nickel content in the leachate is overhigh, multi-stage extraction can be carried out to separate cobalt and nickel, so that nickel sulfate or nickel chloride is produced. The method can comprehensively recover a variety of metals, the leaching efficiency is high, the recovery rate is high, the method is environment-friendly, and is easy to implement, the method ensures that all the valuable metals in the polymetallic copper slag can be effectively separated and recycled, and the solid waste utilization rate can reach more than 99 percent.
Owner:NORTHWEST RES INST OF MINING & METALLURGY INST

Method for preparing lithium cobaltate by directly using spent lithium ion batteries

A method for preparing lithium cobaltate by directly using spent lithium ion batteries comprises crushing spent lithium ion batteries or waste leftover materials generated during lithium cobaltate battery production by using a machinery crusher at normal temperature, adding one or more of water, acetic acid, sulfuric acid, hydrochloric acid and nitric acid, so as to prepare an aqueous solution of a mixture of the battery crushed materials and the acid, putting in an enclosed pressure reaction kettle, controlling the kettle internal temperature to be 50-150 DEG C, introducing or adding one of leaching additives sulfur dioxide and hydrogen, or adding hydrazine hydrate, stirring for leaching, then cooling and filtering, adding one of sodium carbonate, potassium carbonate and ammonium carbonate precipitating agents into the filtrate, or adding a composite precipitating agent composed of one of sodium carbonate, potassium carbonate and ammonium carbonate and one of sodium hydroxide and potassium hydroxide, so as to obtain a mixture of lithium carbonate, cobalt carbonate and cobalt hydroxide, and performing drying and high-temperature roasting, so as to obtain the lithium cobaltate product. The method is especially suitable for the processing scale of middle and small-sized enterprises, and is an effective method for direct material formation of cobalt-containing sources.
Owner:高龙飞
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