Large-batch automatic profile cutting machine

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By designing large-volume automatic profile cutting machines, including automatic feeding and discharge, triggering adjustment and automatic cutting components, the problem of sparks, debris and automatic feeding lags during the profile cutting process by existing tool cutting machines, realizing the profile Automated cutting and efficient utilization.

CN222429404UActive Publication Date: 2025-02-07WUYI CHUANGFENG TOOLS MFG CO LTD

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Patent Information

Application Number: CN202421212937.0
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-05-30
Publication Date: 2025-02-07
Estimated Expiration: 2034-05-30

AI Technical Summary

Technical Problem

The existing tool cutting machines have sparks and debris problems during the profile cutting process, which affects the health and safety of the operators. The automatic feeding device is prone to lag during the transportation process. The cutting length requires manual control and cannot be adjusted in real time. Effectively use large batches of profiles for cutting.

Method used

A large-volume automatic profile cutting machine is designed, including profile cutting mounts, automatic inlet and outlet components, trigger adjustment components and automatic cutting components. Automatic entry and exit of profiles is achieved through automatic inlet and outlet assembly, triggering adjustment assembly is used to adjust the cutting position, and automatic cutting assembly is responsible for cutting the profile. All components are coordinated and controlled through the PLC controller.

Benefits of technology

The automatic cutting process of profiles is realized, which avoids the harm of sparks and debris to the operators, solves the problem of lag in the automatic feeding device, can adjust the cutting length in real time, and efficiently utilizes large batches of profiles for cutting.

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Abstract

The utility model discloses a large-batch automatic sectional material cutting machine which comprises a sectional material cutting installation frame, an automatic feeding and discharging assembly is arranged on the periphery of the sectional material cutting installation frame, a trigger adjusting assembly is arranged on one side of the automatic feeding and discharging assembly, and an automatic cutting assembly is arranged on one side of the trigger adjusting assembly. In actual use, by means of the automatic feeding and discharging assembly and the trigger adjusting assembly, the problems that due to the fact that manual operation is needed for placement and fixation of profiles, sparks and chippings can be generated in the cutting process, the health and safety of operators are possibly affected, the blockage phenomenon is likely to happen in the profile conveying process when an automatic feeding device is used, and the cutting efficiency is high are solved. And the cutting length also needs to be manually controlled and cannot be adjusted in real time, and large-batch profiles are not used for cutting.

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Description

Technical Field

[0001] The utility model relates to the field of automatic profile cutting, in particular to a large-volume automatic profile cutting machine. Background Art

[0002] Cutting machines are divided into metal material cutting machines and non-metal material cutting machines according to the cutting materials. Non-metal material cutting machines are divided into flame cutting machines, plasma cutting machines, laser cutting machines, water jet cutting machines, etc. Metal material cutting machines are mainly knife cutting machines, which have the characteristics of simple structure, convenient operation, low manufacturing and maintenance costs. However, existing knife cutting machines have the following defects: since the placement and fixation of profiles requires manual operation, sparks and debris will be generated during the cutting process, which may affect the health and safety of operators, and the use of automatic feeding devices is prone to jamming during the profile conveying process. The cutting length also needs to be manually controlled and cannot be adjusted in real time, and large batches of profiles cannot be used for cutting. Utility Model Content

[0003] In view of the problems in the related technology, the utility model proposes a large-scale automatic profile cutting machine to overcome the above technical problems existing in the existing related technology.

[0004] To this end, the specific technical solutions adopted by the utility model are as follows:

[0005] A large-volume automatic profile cutting machine comprises a profile cutting mounting frame, an automatic feeding and discharging assembly is arranged on the periphery of the profile cutting mounting frame, a trigger adjustment assembly is arranged on one side of the automatic feeding and discharging assembly, and an automatic cutting assembly is arranged on one side of the trigger adjustment assembly;

[0006] In order to achieve the purpose of automatic feeding and unloading, the automatic feeding and unloading assembly includes a feeding mounting frame, which is connected to the profile cutting mounting frame, one side of the feeding mounting frame is connected to a feeding sliding frame, a multi-stage feeding electric push rod is installed inside the feeding mounting frame, the output end of the multi-stage feeding electric push rod is connected to a feeding moving plate, one side of the feeding moving plate is provided with a cutting bearing plate, one side of the cutting bearing plate is movably connected to a bearing connecting plate, the bearing connecting plate is connected to the profile cutting mounting frame, one side of the bearing connecting plate is movably connected to a unloading electric push rod, and one end of the unloading electric push rod is movably connected to the cutting bearing plate.

[0007] Furthermore, a material pushing mounting frame is connected to one side of the profile cutting mounting frame, a fixed multi-stage electric push rod is installed inside the material pushing mounting frame, and a fixed push plate is connected to one end of the fixed multi-stage electric push rod.

[0008] Furthermore, a PLC controller is installed on one side of the profile cutting mounting frame, and the feeding multi-stage electric push rod, the unloading electric push rod and the fixed multi-stage electric push rod are electrically connected to the PLC controller respectively.

[0009] Furthermore, in order to achieve the purpose of trigger adjustment, the trigger adjustment component includes a trigger mounting frame, a pressure sensor is installed inside the trigger mounting frame, a movable slider is connected to one side of the trigger mounting frame, a sliding groove is provided on the outer periphery of the movable slider, a threaded rod is threadedly connected to the inside of the movable slider, the threaded rod is movably connected to the profile cutting mounting frame, and a self-locking motor is connected to one end of the threaded rod.

[0010] Furthermore, the self-locking motor is electrically connected to the PLC controller.

[0011] Furthermore, in order to achieve the purpose of automatic cutting, the automatic cutting component includes a cutting support frame, a downward pressure electric push rod is installed inside the cutting support frame, a blade mounting frame is connected to one side of the downward pressure electric push rod, a cutting blade is arranged inside the blade mounting frame, and a cutting motor is connected to the middle of the cutting blade.

[0012] Furthermore, the cutting motor and the downward pressing electric push rod are electrically connected to the PLC controller respectively.

[0013] The beneficial effects of the utility model are:

[0014] (1) The present invention improves upon the prior art. In actual use, the present invention solves the problem that the placement and fixation of profiles requires manual operation, sparks and debris are generated during the cutting process, and this may affect the health and safety of the operator. The use of an automatic feeding device is prone to jamming during the profile conveying process, the cutting length also requires manual control and cannot be adjusted in real time, and the cutting process cannot utilize large batches of profiles.

[0015] (2) In actual use, by setting up a cutting support frame, it is easy to install the push-down electric push rod. The push-down electric push rod can drive the blade mounting frame to move, and the cutting motor drives the cutting blade to rotate, and the cutting blade can cut the profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the main structure of a large-volume automatic profile cutting machine according to an embodiment of the utility model;

[0018] Figure 2 It is a stereoscopic diagram of a large-volume automatic profile cutting machine according to an embodiment of the utility model.

[0019] Figure 3 It is a structural schematic diagram of an automatic feeding and discharging assembly in a large-volume automatic profile cutting machine according to an embodiment of the utility model;

[0020] Figure 4 The utility model is a schematic structural diagram of a trigger adjustment component and an automatic cutting component in a large-scale automatic profile cutting machine according to an embodiment of the utility model.

[0021] In the figure:

[0022] 1. Profile cutting mounting frame; 2. Automatic feeding and unloading assembly; 201. Feed mounting frame; 202. Feed sliding frame; 203. Feed multi-stage electric push rod; 204. Feed moving plate; 205. Cutting bearing plate; 206. Bearing connecting plate; 207. Unloading electric push rod; 3. Trigger adjustment assembly; 301. Trigger mounting frame; 302. Pressure sensor; 303. Moving slider; 304. Sliding groove; 305. Threaded rod; 306. Self-locking motor; 4. Automatic cutting assembly; 401. Cutting support frame; 402. Pressing electric push rod; 403. Cutting motor; 404. Blade mounting frame; 405. Cutting blade; 5. Pushing mounting frame; 6. Fixed multi-stage electric push rod; 7. Fixed push plate; 8. PLC controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] According to an embodiment of the utility model, a large-scale automatic profile cutting machine is provided, including a profile cutting mounting frame 1, an automatic feed-in and feed-out assembly 2 is arranged on the periphery of the profile cutting mounting frame 1, a trigger adjustment assembly 3 is arranged on one side of the automatic feed-in and feed-out assembly 2, and an automatic cutting assembly 4 is arranged on one side of the trigger adjustment assembly 3.

[0025] like Figure 1-4As shown, according to the large-scale automatic profile cutting machine of the embodiment of the utility model, the automatic feeding and discharging component 2 includes a feeding mounting frame 201, the feeding mounting frame 201 is connected to the profile cutting mounting frame 1, a feeding sliding frame 202 is connected to one side of the feeding mounting frame 201, a feeding multi-stage electric push rod 203 is installed inside the feeding mounting frame 201, the output end of the feeding multi-stage electric push rod 203 is connected to a feeding movable plate 204, a cutting bearing plate 205 is provided on one side of the feeding movable plate 204, a bearing connecting plate 206 is movably connected to one side of the cutting bearing plate 205, the bearing connecting plate 206 is connected to the profile cutting mounting frame 1, a unloading electric push rod 207 is movably connected to one side of the bearing connecting plate 206, and one end of the unloading electric push rod 207 is movably connected to the cutting bearing plate 205.

[0026] Through the above technical scheme, by setting up the feeding mounting frame 201, the purpose of facilitating the fixing of the feeding multi-stage electric push rod 203 is achieved. The feeding multi-stage electric push rod 203 can drive the feeding movable plate 204 to move along the feeding sliding frame 202. When the feeding movable plate 204 moves, it can drive the profile to move. At this time, the feeding movable plate 204 can drive the profile to enter the cutting supporting plate 205. The fixed multi-stage electric push rod 6 drives the fixed push plate 7 to move through the fixed lower part of the pushing mounting frame 5. The fixed push plate 7 can drive the profile to move. After the profile is triggered by the PLC controller 8, the PLC controller 8 stops the fixed multi-stage electric push rod 6, and the automatic cutting component 4 cuts the profile. After the profile is cut, the unloading electric push rod 207 drives the cutting supporting plate 205 to move along the supporting connecting plate 206, and then the profile is discharged.

[0027] like Figure 1-4 As shown, according to the large-scale automatic profile cutting machine of the embodiment of the utility model, the trigger adjustment component 3 includes a trigger mounting frame 301, a pressure sensor 302 is installed inside the trigger mounting frame 301, a movable slider 303 is connected to one side of the trigger mounting frame 301, a sliding groove 304 is arranged on the periphery of the movable slider 303, a threaded rod 305 is threadedly connected to the inside of the movable slider 303, the threaded rod 305 is movably connected to the profile cutting mounting frame 1, a self-locking motor 306 is connected to one end of the threaded rod 305, and the self-locking motor 306 is electrically connected to the PLC controller 8.

[0028] Through the above technical solution, by setting up the trigger mounting frame 301, it is possible to facilitate the installation of the pressure sensor 302. The pressure sensor 302 is convenient for triggering the profile, so that the self-locking motor 306 can drive the threaded rod 305 to rotate in the sliding groove 304. When the threaded rod 305 rotates, it can drive the movable slider 303 to move, thereby achieving the purpose of facilitating the adjustment of the position of the trigger mounting frame 301.

[0029] like Figure 1-4As shown, according to the large-scale automatic profile cutting machine of the embodiment of the utility model, the automatic cutting component 4 includes a cutting support frame 401, a downward pressure electric push rod 402 is installed inside the cutting support frame 401, a blade mounting frame 404 is connected to one side of the downward pressure electric push rod 402, a cutting blade 405 is arranged inside the blade mounting frame 404, a cutting motor 403 is connected to the middle of the cutting blade 405, and the cutting motor 403 and the downward pressure electric push rod 402 are electrically connected to the PLC controller 8 respectively.

[0030] Through the above technical solution, by setting up the cutting support frame 401, the purpose of facilitating the installation of the downward pressure electric push rod 402 is achieved. The downward pressure electric push rod 402 can drive the blade mounting frame 404 to move, and the cutting motor 403 drives the cutting blade 405 to rotate, and the cutting blade 405 can cut the profile.

[0031] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0032] In summary, with the aid of the above-mentioned technical scheme of the utility model, by setting the feeding mounting frame 201, the purpose of facilitating the fixing of the feeding multi-stage electric push rod 203 is achieved, and the feeding multi-stage electric push rod 203 can drive the feeding movable plate 204 to move along the feeding sliding frame 202, and the feeding movable plate 204 can drive the profile to move when it moves, and at this time, the feeding movable plate 204 can drive the profile to enter the cutting bearing plate 205, and the fixed multi-stage electric push rod 6 drives the fixed push plate 7 to move through the fixed lower part of the pushing mounting frame 5, and the fixed push plate 7 can drive the profile to move, and after the profile is triggered by the PLC controller 8, the PLC controller 8 stops the fixed multi-stage electric push rod 6, and the automatic cutting component 4 cuts the profile, and after the profile is cut, the unloading electric push rod 207 drives the cutting bearing plate 205 to move along the bearing connecting plate 206, and then the profile is discharged;

[0033] By setting the trigger mounting bracket 301, it is convenient to install the pressure sensor 302, and the pressure sensor 302 is convenient to trigger the profile, so that the self-locking motor 306 can drive the threaded rod 305 to rotate in the sliding groove 304, and the threaded rod 305 can drive the movable slider 303 to move when rotating, so as to facilitate the adjustment of the position of the trigger mounting bracket 301;

[0034] By setting up the cutting support frame 401, the purpose of facilitating the installation of the downward push rod 402 is achieved. The downward push rod 402 can drive the blade mounting frame 404 to move, and the cutting motor 403 drives the cutting blade 405 to rotate, and the cutting blade 405 can cut the profile.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A large-volume automatic profile cutting machine, characterized in that: It comprises a profile cutting installation frame (1), wherein an automatic material feeding and discharging assembly (2) is arranged on the periphery of the profile cutting installation frame (1), a trigger adjustment assembly (3) is arranged on one side of the automatic material feeding and discharging assembly (2), and an automatic cutting assembly (4) is arranged on one side of the trigger adjustment assembly (3); The automatic feeding and unloading assembly (2) comprises a feeding mounting frame (201), wherein the feeding mounting frame (201) is connected to the profile cutting mounting frame (1), a feeding sliding frame (202) is connected to one side of the feeding mounting frame (201), a feeding multi-stage electric push rod (203) is installed inside the feeding mounting frame (201), an output end of the feeding multi-stage electric push rod (203) is connected to a feeding moving plate (204), a cutting bearing plate (205) is provided on one side of the feeding moving plate (204), a bearing connecting plate (206) is movably connected to one side of the cutting bearing plate (205), the bearing connecting plate (206) is connected to the profile cutting mounting frame (1), a material unloading electric push rod (207) is movably connected to one side of the bearing connecting plate (206), and one end of the material unloading electric push rod (207) is movably connected to the cutting bearing plate (205).

2. A large-volume automatic profile cutting machine according to claim 1, characterized in that: One side of the profile cutting mounting frame (1) is connected to a material pushing mounting frame (5), a fixed multi-stage electric push rod (6) is installed inside the material pushing mounting frame (5), and one end of the fixed multi-stage electric push rod (6) is connected to a fixed push plate (7).

3. A large-volume automatic profile cutting machine according to claim 2, characterized in that: A PLC controller (8) is installed on one side of the profile cutting mounting frame (1), and the feeding multi-stage electric push rod (203), the unloading electric push rod (207) and the fixed multi-stage electric push rod (6) are electrically connected to the PLC controller (8) respectively.

4. A large-volume automatic profile cutting machine according to claim 3, characterized in that: The trigger adjustment assembly (3) comprises a trigger mounting frame (301), a pressure sensor (302) is installed inside the trigger mounting frame (301), a movable slider (303) is connected to one side of the trigger mounting frame (301), a sliding groove (304) is arranged on the periphery of the movable slider (303), a threaded rod (305) is threadedly connected inside the movable slider (303), the threaded rod (305) is movably connected to the profile cutting mounting frame (1), and a self-locking motor (306) is connected to one end of the threaded rod (305).

5. A large-volume automatic profile cutting machine according to claim 4, characterized in that: The self-locking motor (306) is electrically connected to the PLC controller (8).

6. A large-volume automatic profile cutting machine according to claim 5, characterized in that: The automatic cutting component (4) comprises a cutting support frame (401), a downward electric push rod (402) is installed inside the cutting support frame (401), a blade mounting frame (404) is connected to one side of the downward electric push rod (402), a cutting blade (405) is arranged inside the blade mounting frame (404), and a cutting motor (403) is connected to the middle of the cutting blade (405).

7. A large-volume automatic profile cutting machine according to claim 6, characterized in that: The cutting motor (403) and the downward pressing electric push rod (402) are electrically connected to the PLC controller (8) respectively.