Portable small-torque wire cutter

By designing a lightweight and small torque wire clipper integrated on the side of the gun cleaner, the problem of cumbersome and inefficient operation during the welding gun cleaning process is solved, and the efficiency of the welding gun cleaning and the overall efficiency of the welding operation process is improved.

CN222429667UActive Publication Date: 2025-02-07SUZHOU TENAIER MACHINERY
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Patent Information

Application Number
CN202420099393.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-02-07
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

During the existing welding gun cleaning process, stroke positioning and multiple equipment exchanges are required, resulting in cumbersome operation and inefficient efficiency.

Method used

Design a lightweight and small torque wire clipper, integrated on the sides of the gun cleaner, including a wire clipper base, telescopic cylinder, wire clipper blade, wire clipper block and aggregate channel, and drives the wire clipper blade and wire clipper through the telescopic cylinder. The block matches the welding tumors on the shear wire head and collects the fallen welding tumors through the aggregate channel.

Benefits of technology

The welding torch cleaning process is simplified, the operation complexity and the number of equipment exchanges are reduced, and the welding torch cleaning efficiency and the working efficiency of the entire welding operation process is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222429667U_ABST
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Abstract

The utility model discloses a portable small-torque wire cutter, which comprises a gun cleaning device main body, a wire cutting base, a telescopic cylinder, a wire cutting blade, a wire cutting pressing block and a material collecting channel, the wire cutting base is fixedly arranged on the gun cleaning device main body, a cylinder body of the telescopic cylinder and the material collecting channel are both fixedly arranged on the wire cutting base, and the telescopic cylinder is fixedly arranged on the gun cleaning device main body. A pin rod is fixedly installed at the front end of a piston rod of the telescopic air cylinder and installed in a long-strip-shaped hole of the wire shearing blade in a sliding mode. The wire cutter is compact and light in structure and can be directly installed on the outer side of the gun cleaning device body, the problem that the gun cleaning stroke is long due to the fact that welding wires are cut by the cutter independently is solved, the welding gun cleaning efficiency can be improved, and the tool efficiency of the whole welding operation process can be improved. The weld beading at the head of the welding wire is sheared off through matched contact of the wire shearing blade and the wire shearing pressing block, and the fallen weld beading is collected through the material collecting channel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding gun cleaning, in particular to a light and small-torque wire cutter. Background Art

[0002] Before the welding gun cleaner is used to clean the welding gun, the weld nodules formed on the welding wire head of the welding gun during welding operations need to be sheared to improve the welding quality of the welding gun in subsequent welding operations. The currently used separate wire cutting device requires the welding gun, the gun cleaner, and the separate wire cutting device to be positioned separately, which is cumbersome to use. In addition, after the welding wire of the welding gun is moved to the separate wire cutting device for cutting, it is then moved to the gun cleaner for cleaning, which reduces the work efficiency of the entire welding process. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a light and small torque wire cutter arranged on the side of a gun cleaner to improve the working efficiency of the entire welding operation process.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: a lightweight and small-torque wire cutter, comprising a gun cleaner body, a wire cutter base, a telescopic cylinder, a wire cutter blade, a wire cutter block and a material collection channel, the wire cutter base is fixedly mounted on the gun cleaner body, the cylinder body and the material collection channel of the telescopic cylinder are fixedly mounted on the wire cutter base, a gap is provided between the wire cutter block and the wire cutter base, the front end of the wire cutter blade is mounted on the wire cutter base through a rotating shaft, and the wire cutter blade is located in the gap, a long waist hole is provided behind the wire cutter blade, a pin rod is fixedly mounted on the front end of the piston rod of the telescopic cylinder, and the pin rod is slidably mounted in the long waist hole of the wire cutter blade.

[0005] Preferably, the wire cutting base has a through hole, and the piston rod of the telescopic cylinder slides through the through hole.

[0006] Preferably, the top side of the aggregate channel has a shearing notch.

[0007] Preferably, a collecting hopper is fixedly mounted on the gun cleaner body, and the collecting hopper is located at the lower part of the collecting channel.

[0008] Preferably, an inclined material guide plate is provided at the lower portion of the material collecting channel, and an extension line of the inclined material guide plate extends into the material collecting hopper.

[0009] Compared with the prior art, the utility model has the following advantages: the wire cutter is compact and light in structure, can be directly installed on the outside of the gun cleaner body, reduces the problem of long gun cleaning distance caused by cutting the welding wire with the cutter alone, can improve the efficiency of welding gun cleaning, and the work efficiency of the entire welding process. The welding nodules at the head of the welding wire are cut off by the wire cutting blade and the wire cutting block, and the fallen welding nodules are collected and processed through the collection channel. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The utility model is further described below in conjunction with the accompanying drawings.

[0011] Figure 1 It is a result schematic diagram of the utility model.

[0012] Figure 2 It is a schematic diagram of the installation structure of the wire cutting blade.

[0013] Figure 3 It is a structural schematic diagram of a wire cutting base. DETAILED DESCRIPTION

[0014] The utility model is described in detail below in conjunction with specific implementation methods:

[0015] like Figures 1 to 3 A light and small torque wire cutter is shown, comprising a gun cleaner body 1, a wire cutter base 2, a telescopic cylinder 3, a wire cutter blade 6, a wire cutter block 8 and a material collection channel 9, wherein the wire cutter base 2 is fixedly mounted on the gun cleaner body 1, the cylinder body of the telescopic cylinder 3 and the material collection channel 9 are both fixedly mounted on the wire cutter base 2, a gap is provided between the wire cutter block 8 and the wire cutter base 2, the front end of the wire cutter blade 6 is mounted on the wire cutter base 2 through a rotating shaft, and the wire cutter blade 6 is located in the gap, a long waist hole is provided behind the wire cutter blade 6, a pin is fixedly mounted on the front end of the piston rod of the telescopic cylinder 3, the pin is slidably mounted in the long waist hole of the wire cutter blade 6, and the diameter of the long waist hole is twice the diameter of the pin to avoid the wire cutter blade 6 from getting stuck with the pin on the piston rod during rotation. The wire cutter base 2 has a through hole 21, and the piston rod of the telescopic cylinder 3 slides through the through hole 21.

[0016] The top side of the collecting channel 9 is provided with a shearing notch 91, and the welding wire at the head of the welding gun can be translated into the shearing opening formed by the wire cutting blade 6 and the wire cutting block 8 through the shearing notch 91. It is no longer necessary to move the welding gun upward so that the welding wire at the head is higher than the shearing opening and then move downward, which can improve the feeding efficiency.

[0017] A collecting hopper 5 is also fixedly mounted on the gun cleaner body 1 , and the collecting hopper 5 is located at the lower part of the collecting channel 9 . The weld nodules cut off from the welding wire at the welding gun head enter the collecting channel 9 and then slide into the collecting hopper 5 .

[0018] When the collecting hopper 5 is installed at a position not directly below the collecting channel 9, an inclined guide plate 92 is provided at the lower part of the collecting channel 9, and the extension line of the inclined guide plate 92 extends into the collecting hopper 5. The weld nodules that slip down in the collecting channel 9 fall into the collecting hopper 5 for collection under the guidance of the inclined guide plate 92.

[0019] Before cleaning the welding gun, the welding wire is driven to move into the shearing notch formed by the wire cutting blade 6 and the wire cutting block 8. The telescopic cylinder 3 pushes the wire cutting blade 6 to rotate around the rotating shaft. After the wire cutting blade 6 and the wire cutting block 8 come into contact with each other, the weld nodule at the head of the welding wire is cut off and falls into the aggregate channel 9 for collection and processing.

Claims

1. A lightweight small torque wire cutter, characterized by: The invention comprises a gun cleaner body (1), a wire cutting base (2), a telescopic cylinder (3), a wire cutting blade (6), a wire cutting block (8) and a material collecting channel (9), wherein the wire cutting base (2) is fixedly mounted on the gun cleaner body (1), the cylinder body of the telescopic cylinder (3) and the material collecting channel (9) are both fixedly mounted on the wire cutting base (2), a gap is provided between the wire cutting block (8) and the wire cutting base (2), the front end of the wire cutting blade (6) is mounted on the wire cutting base (2) via a rotating shaft, and the wire cutting blade (6) is located in the gap, a long waist hole is provided behind the wire cutting blade (6), and a pin rod is fixedly mounted on the front end of the piston rod of the telescopic cylinder (3), and the pin rod is slidably mounted in the long waist hole of the wire cutting blade (6).

2. The portable small torque wire cutter according to claim 1, characterized in that: The wire cutting base (2) has a through hole (21), and the piston rod of the telescopic cylinder (3) slides through the through hole (21).

3. The portable small torque wire cutter according to claim 1, characterized in that: The top side of the collecting channel (9) is provided with a shearing notch (91).

4. The portable small torque wire cutter according to claim 1, characterized in that: A material collecting hopper (5) is also fixedly mounted on the gun cleaning device body (1), and the material collecting hopper (5) is located at the lower part of the material collecting channel (9).

5. The portable small torque wire cutter according to claim 4, characterized in that: An inclined material guide plate (92) is provided at the lower part of the material collection channel (9), and an extension line of the inclined material guide plate (92) extends into the material collection hopper (5).