One-driving-two continuous labeling, drilling and cutting material production line
By designing a one-to-two continuous labeling drilling and cutting material production line, using the cooperation of one drilling and cutting machine and two cutting machines, the problem of low processing efficiency of traditional boards is solved, and more efficient board processing and cost savings are achieved.
Patent Information
- Application Number
- CN202421188435.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the traditional plate furniture production process, the three processes of labeling, drilling and cutting, and material cutting require separate processing equipment, resulting in the need to move and convey the plates between each equipment, which is inefficient.
A one-to-two continuous labeling drilling and cutting material production line is designed, using a drilling and cutting machine and two cutting machines to cooperate with each other. The plates processed by the drilling and cutting machine flow into the two cutting machines alternately to realize One-to-two-type cutting production and processing.
The processing efficiency of plates in the cutting production line is improved, with 50% higher efficiency than traditional structures, 40% lower cost and 1-2 people reduced labor.
Smart Images
Figure CN222431024U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate processing equipment, and specifically relates to a one-to-two continuous labeling, drilling and cutting production line. Background Art
[0002] With the development and progress of society, panel furniture has been widely used in the field of house decoration. Efficient, economical and fully functional panel furniture production equipment has become a market demand. The traditional panel furniture production process requires three processes: labeling, drilling and cutting, and cutting. When processing the panels, separate processing equipment is often required. During the panel processing, the panels need to be moved and transported between various equipment.
[0003] The current labeling and cutting line can only process one plate at a time during the plate labeling and cutting process, and can only be set up as a one-to-one structure, that is, one drilling and cutting machine can only correspond to one cutting machine, and the drilling and cutting speed of the drilling and cutting machine is faster than the cutting speed of the cutting machine. The drilling and cutting processing speed of the existing drilling and cutting machine is generally 1.5 times that of the cutting machine. The one-to-one structure will cause the plate that has been drilled and cut by the drilling and cutting machine to wait for the cutting machine to cut, and the processing efficiency is low. Utility Model Content
[0004] In view of the above-mentioned shortcomings, the utility model provides a one-to-two continuous labeling drilling and cutting production line, which adopts a drilling and cutting machine and two cutting machines to cooperate with each other. The plates processed by the drilling and cutting machine flow into the two cutting machines alternately, realizing one-to-two cutting production and processing, and improving the processing efficiency of the plates in the cutting production line. The upper drilling cutter and the lower drilling cutter are arranged in the drilling and cutting machine to work on the plates, which greatly improves the drilling and cutting efficiency of the plates, so that the processing efficiency of the drilling and cutting machine on the plates is further improved, thereby improving the processing efficiency of the plates in the entire cutting production line.
[0005] The utility model is realized by the following technical solutions:
[0006] A one-to-two continuous labeling, drilling and cutting production line, along the processing direction of the plate, the cutting production line includes a walking loader, a labeling machine, a drilling and cutting machine and a cutting machine in sequence. A translator is provided in front of the labeling machine, and the walking loader can move the plate to the translator. The drilling and cutting machine includes two conveying tables, a truss located between the two conveying tables, and an upper drill cutter and a lower drill cutter installed on the truss. The plate laid on the conveying table is located between the upper drill cutter and the lower drill cutter, which improves the processing efficiency of the drilling and cutting machine on the plate. Two cutting machines are provided and located on both sides of the conveying table, which improves the processing efficiency of the plate in the drilling and cutting production line. A manual unloading table is also provided between the two cutting machines to save labor costs.
[0007] Furthermore, a movable slide rail is provided on the truss, and the upper drill cutter and the lower drill cutter are both installed to the truss through the movable slide rail. The upper drill cutter and the lower drill cutter can move in the horizontal direction relative to the truss. The upper drill cutter and the lower drill cutter both include a drill and a groove cutter to realize drilling and grooving of the plate.
[0008] Furthermore, a drill is installed on the side wall of the drilling and cutting machine, and the drill can drill holes on the side positions of the plate to improve the drilling and cutting efficiency of the drilling and cutting machine.
[0009] Furthermore, a first plate station and a second plate station are provided in front of the walking loader. The forklift can place the whole stack of plates at the first plate station or the second plate station. The walking loader and the forklift operate alternately at the first plate station and the second plate station, so that the walking loading mechanism can load materials uninterruptedly, thereby ensuring the continuity of loading by the walking loading mechanism.
[0010] Furthermore, the first plate station and the second plate station are arranged side by side, and the walking loader is located between the first plate station and the translation machine. The walking loader includes a main machine, a rotating rod, and a suction cup installed on the rotating rod.
[0011] Furthermore, a first translation roller table is provided on the side of the drilling and cutting machine close to the cutting machine, and a second translation roller table is provided on the side of the cutting machine close to the drilling and cutting machine. The first translation roller table and the two second translation roller tables are arranged in parallel and are all provided with a power transmission mechanism, so that the plate can be alternately transported from the drilling and cutting machine to the two cutting machines.
[0012] Furthermore, the conveying platform on the side of the drilling and cutting machine close to the cutting machine is a powered roller platform.
[0013] Furthermore, the side walls of the labeling machine and the drilling and cutting machine are both installed with an integrated clamping plate conveying mechanism, which can clamp the plate and drive the plate to move from the labeling machine to the drilling and cutting machine.
[0014] Furthermore, the labeling machine comprises an unpowered roller table and a labeling device. The unpowered roller table and the translation machine are arranged in parallel, and the translation machine can translate the plate to the unpowered roller table.
[0015] Beneficial effects of the utility model:
[0016] 1. A drilling and cutting machine and two cutting machines are used to cooperate with each other. The plates processed by the drilling and cutting machine flow into the two cutting machines alternately, realizing one-to-two cutting production and processing, and improving the processing efficiency of the plates in the cutting production line. Compared with the traditional drilling and cutting machine, the efficiency is increased by 50%; compared with two sets of traditional drilling and cutting machines, the cost is reduced by 40%; compared with two sets of traditional drilling and cutting machines, the labor can be reduced by 1-2 people;
[0017] 2. The upper and lower drill cutters are set in the drilling and cutting machine to work on the plate, which greatly improves the drilling and cutting efficiency of the plate, so that the processing efficiency of the drilling and cutting machine on the plate is further improved, thereby improving the processing efficiency of the entire cutting production line on the plate, and the efficiency is increased by 50%;
[0018] 3. There is also a manual unloading table between the two cutting machines to save labor costs;
[0019] 4. Two sets of loading stations, namely the first plate station and the second plate station, each set can hold a whole stack of plates without digging pits, reducing the increase in labor costs caused by frequent loading;
[0020] 5. The walking loader uses a suction cup to absorb the plate, and the plate will not be damaged during loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A connection diagram for illustrating a schematic implementation of a one-to-two continuous labeling, drilling and cutting production line in the utility model;
[0022] Figure 2 A schematic structural diagram for illustrating a schematic implementation of a drilling and cutting machine of a one-to-two continuous labeling drilling and cutting production line in the utility model;
[0023] Figure 3 A structural schematic diagram for illustrating another schematic implementation of a drilling and cutting machine of a one-to-two continuous labeling drilling and cutting production line in the utility model.
[0024] List of parts and reference numerals:
[0025] 1. Traveling loader; 11. First plate station; 12. Second plate station; 13. Main machine; 14. Turning rod; 15. Suction cup; 2. Labeling machine; 21. Translation machine; 22. Plate conveying mechanism; 23. Unpowered roller table; 24. Labeling equipment; 3. Drilling and cutting machine; 31. Conveying table; 32. Truss; 33. Upper drill cutter; 34. Lower drill cutter; 35. Drilling machine; 36. First translation roller table; 4. Cutting machine; 41. Second translation roller table; 5. Manual unloading table; 6. Forklift. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] It should be noted that the directional terms such as left, right, up, down, front and back in the embodiments of the present invention are merely relative concepts or are based on the normal use state of the product, that is, the direction of movement of the product, and should not be considered as limiting.
[0028] In addition, it should be noted that the dynamic terms such as "relative motion" mentioned in the embodiments of the present invention are not only changes in position, but also include movements such as rotation and rolling where there is no relative change in position but a change in state.
[0029] Finally, it should be noted that when a component is referred to as being "located" or "set on" another component, it can be on the other component or there can be an intermediate component at the same time. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there can be an intermediate component at the same time.
[0030] like Figures 1 to 3 The one-to-two continuous labeling drilling and cutting production line shown in the figure includes a walking loader 1, a labeling machine 2, a drilling and cutting machine 3 and a cutting machine 4 in sequence along the processing direction of the plate. A translation machine 21 is provided in front of the labeling machine 2, and the walking loader 1 can move the plate to the translation machine 21. The drilling and cutting machine 3 includes two conveying platforms 31, a truss 32 located between the two conveying platforms 31, and an upper drill cutter 33 and a lower drill cutter 34 installed on the truss 32. The plate laid on the conveying platform 31 is located between the upper drill cutter 33 and the lower drill cutter 34, thereby improving the processing efficiency of the plate by the drilling and cutting machine 3. Two cutting machines 4 are provided and located on both sides of the conveying platform 31, thereby improving the processing efficiency of the plate in the drilling and cutting production line. A manual unloading platform 5 is also provided between the two cutting machines 4 to save labor costs.
[0031] The working process of the cutting production line is:
[0032] 1. Forklift 6 places the whole stack of plates at two plate stations respectively;
[0033] 2. The walking loader 1 places the plates of the two stations at the translation machine 21;
[0034] 3. The translation machine 21 translates the plate to the unpowered roller table 23 at the labeling machine 2 for labeling;
[0035] 4. After the labeling work is completed, the plate is pushed to the drilling and cutting machine 3, and the upper drilling and cutting device 33 and the lower drilling and cutting device 34 perform drilling and grooving work on the plate;
[0036] 5. After the punching and grooving work is completed, the plate is alternately moved to the second translation roller table 41 of the two cutting machines 4 through the first translation roller table 36 to wait for loading;
[0037] 6. The cutting machine 4 pulls the plate to the working table of the cutting machine 4 for cutting;
[0038] 7. After the cutting is completed, the cutting machine 4 pushes the processed plate to the manual unloading table 5, and the material is picked up manually, and the whole set of actions is completed.
[0039] In one embodiment, two cutting machines 4 are arranged behind the drilling and cutting machine 3, which greatly improves the plate processing efficiency of the entire production line. When two cutting machines 4 are used, in order to further improve the processing efficiency of the production line, a lower drilling cutter 34 is also arranged below the drilling and cutting machine 3 to realize double-sided processing of the plate, thereby improving the plate processing efficiency of the drilling and cutting machine 3.
[0040] In one embodiment, a manual unloading platform 5 is provided between two cutting machines 4, and only one worker is needed to complete the unloading operation of the two cutting machines 4 without adding new human resources.
[0041] Preferably, a movable slide rail is provided on the truss 32, and the upper drill cutter 33 and the lower drill cutter 34 are both installed to the truss 32 through the movable slide rail. The upper drill cutter 33 and the lower drill cutter 34 can move in the horizontal direction relative to the truss 32. The upper drill cutter 33 and the lower drill cutter 34 both include a drill 35 and a groove cutter to realize drilling and grooving of the plate.
[0042] Preferably, a drill 35 is also installed on the side wall of the drilling and cutting machine 3 , and the drill 35 can drill holes on the side positions of the plate, thereby improving the drilling and cutting efficiency of the drilling and cutting machine 3 .
[0043] In one embodiment, the side of the plate often requires more holes to be processed in a directional manner, and a drill 35 is fixedly provided on the side of the drilling and cutting machine 3 to help further improve the drilling efficiency of the drilling and cutting machine 3 on the plate.
[0044] Preferably, a first plate station 11 and a second plate station 12 are provided in front of the walking loader 1, and the forklift 6 can place the whole stack of plates at the first plate station 11 or the second plate station 12. The walking loader 1 and the forklift 6 operate alternately at the first plate station 11 and the second plate station 12, so that the walking loader 1 can load materials uninterruptedly, thereby ensuring the continuity of the loading of the walking loader 1.
[0045] In one embodiment, the forklift 6 and the walking loader 1 work alternately at the first plate station 11 and the second plate station 12. That is, when the walking loader 1 takes the plate material from the first plate station 11, the forklift 6 is used to load the second plate station 12; when the walking loader 1 takes the plate material from the second plate station 12, the forklift 6 is used to load the first plate station 11.
[0046] Preferably, the first plate station 11 and the second plate station 12 are arranged side by side, and the walking loader 1 is located between the first plate station 11 and the translation machine 21 . The walking loader 1 includes a main machine 13 , a rotating rod 14 , and a suction cup 15 installed on the rotating rod 14 .
[0047] In one embodiment, the suction cup 15 sucks the plate from the first plate station 11, and then the rotating rod 14 rotates around the main machine 13, and the walking loader 1 moves toward the translation machine 21 synchronously until the plate sucked by the suction cup 15 is located directly above the translation machine 21, and the suction cup 15 releases the suction of the plate, thereby realizing the loading operation of the plate, and the loading does not damage the plate.
[0048] Preferably, a first translation roller table 36 is provided on the side of the drilling and cutting machine 3 close to the opening machine 4, and a second translation roller table 41 is provided on the side of the opening machine 4 close to the drilling and cutting machine 3. The first translation roller table 36 and the two second translation roller tables 41 are arranged in parallel, and are all provided with a power transmission mechanism, so that the plate can be alternately transported from the drilling and cutting machine 3 to the two opening machines 4.
[0049] Preferably, the conveying platform 31 on the side of the drilling and cutting machine 3 close to the cutting machine 4 is a powered roller platform.
[0050] Preferably, the side walls of the labeling machine 2 and the drilling and cutting machine 3 are both installed with an integrated clamping plate conveying mechanism 22 , and the clamping plate conveying mechanism 22 can clamp the plate and drive the plate to move from the labeling machine 2 to the drilling and cutting machine 3 .
[0051] Preferably, the labeling machine 2 includes an unpowered roller table 23 and a labeling device 24 . The unpowered roller table 23 and the translation machine 21 are arranged in parallel. The translation machine 21 can translate the plate to the unpowered roller table 23 .
[0052] When the above-mentioned one-to-two continuous labeling drilling and cutting production line is used, a drilling and cutting machine 3 and two cutting machines 4 cooperate with each other, and the plates processed by the drilling and cutting machine 3 flow alternately into the two cutting machines 4, realizing one-to-two cutting production and processing, and improving the processing efficiency of the plates in the cutting production line. The upper drilling cutter 33 and the lower drilling cutter 34 are set in the drilling and cutting machine 3 to work on the plates, which greatly improves the drilling and cutting efficiency of the plates, so that the processing efficiency of the drilling and cutting machine 3 on the plates is further improved, thereby improving the processing efficiency of the plates in the entire cutting production line.
[0053] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A one-to-two continuous labeling drilling and cutting production line, characterized in that: Along the processing direction of the plate, the cutting production line includes a walking feeder, a labeling machine, a drilling and cutting machine and a cutting machine in sequence. A translation machine is provided in front of the labeling machine, and the walking loader can move the plate to the translation machine; The drilling and cutting machine comprises two conveying platforms, a truss located between the two conveying platforms, and an upper drilling and cutting device and a lower drilling and cutting device mounted on the truss, wherein the plate laid on the conveying platform is located between the upper drilling and cutting device and the lower drilling and cutting device; There are two cutting machines and they are located on both sides of the conveying platform, and a manual unloading platform is also arranged between the two cutting machines.
2. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: The truss is provided with a movable slide rail, and the upper drill cutter and the lower drill cutter are both installed to the truss via the movable slide rail. The upper drill cutter and the lower drill cutter can move in the horizontal direction relative to the truss, and the upper drill cutter and the lower drill cutter both include a drill and a groove cutter.
3. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: The side wall of the drilling and cutting machine is also equipped with a drill, which can drill holes on the side edge of the plate.
4. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: A first plate station and a second plate station are provided in front of the walking loader, and a forklift can place a whole stack of plates at the first plate station or the second plate station. The walking loader and the forklift operate alternately at the first plate station and the second plate station.
5. The one-to-two continuous labeling drilling and cutting production line according to claim 4 is characterized in that: The first plate station and the second plate station are arranged side by side, the walking loader is located between the first plate station and the translation machine, and the walking loader includes a main machine, a rotating rod, and a suction cup installed on the rotating rod.
6. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: A first translation roller table is provided on the side of the drilling and cutting machine close to the cutting machine, and a second translation roller table is provided on the side of the cutting machine close to the drilling and cutting machine. The first translation roller table and the two second translation roller tables are arranged in parallel and are all provided with a power transmission mechanism.
7. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: The conveying platform on the side of the drilling and cutting machine close to the cutting machine is a powered roller platform.
8. The one-to-two continuous labeling drilling and cutting production line according to claim 1 is characterized in that: The side walls of the labeling machine and the drilling and cutting machine are both installed with an integrated clamping plate conveying mechanism, and the clamping plate conveying mechanism can clamp the plate and drive the plate to move from the labeling machine to the drilling and cutting machine.
9. The one-to-two continuous labeling drilling and cutting production line according to claim 8 is characterized in that: The labeling machine comprises an unpowered roller table and a labeling device. The unpowered roller table and the translation machine are arranged in parallel, and the translation machine can translate the plate to the unpowered roller table.