Tubular container sorting bin and sorting conveyor
By setting up a conveying incline, feeding wheel and blanking chamber in the tubular container silo, the problem of jamming caused by the easy bending and deformation of the tubular container in the silo is solved, and the orderly conveying and automation of the tubular container is realized. material improves production efficiency.
Patent Information
- Application Number
- CN202421194120.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The tubular container is prone to bend and deformed in the silo, resulting in frequent jamming at the discharge port, affecting automatic loading.
Design a tubular container silo, including a silo, conveying bevel, a feed wheel and a blanking chamber. Through the cooperation of these components, the tubular container is transported in an orderly manner and avoiding jamming.
Effectively prevent the tubular container from being stuck at the discharge port, ensure the automatic loading is carried out in an orderly manner, and improve the production efficiency of the preparation.
Smart Images

Figure CN222433374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tubular container unloading, in particular to a tubular container material sorting bin and a material sorting conveyor. Background Art
[0002] Tubular workpieces are generally unloaded using a silo plus a dial wheel. The tubular container in the production of dry powder inhalers is a soft plastic tube with a corrugated bend in the middle, which makes it easy for the tubular container to bend and deform in the silo, causing the tubular container to often get stuck at the discharge port, affecting the automated loading of the tubular container. Utility Model Content
[0003] The utility model provides a tubular container material handling bin and a material handling conveyor, which are used to solve the problem that the tubular container in the existing equipment is often stuck at the material outlet.
[0004] The utility model provides a tubular container material storage bin, comprising a bin, wherein a conveying slope and a rotatably arranged material-discharging wheel are arranged at the bottom of the bin, a material discharge port is arranged at the lower end of the conveying slope, a plurality of vertically arranged material-discharging cavities are arranged above the conveying slope, and the lower ends of two adjacent material-discharging cavities are connected.
[0005] Preferably, a plurality of vertically arranged partition plates are provided in the silo, and the partition plates divide the silo into a plurality of material dropping cavities, and a passage for the tubular container to pass through is formed between the partition plates and the conveying slope.
[0006] Preferably, a discharging wheel is provided at the discharging port, and the discharging wheel is rotatably arranged on the conveying inclined plane.
[0007] Preferably, the paddle wheel is arranged in two adjacent blanking cavities and / or between two adjacent blanking cavities, and at least two star-shaped plates are arranged on the paddle wheel.
[0008] Preferably, the conveying inclined surface is provided with an avoidance hole, and when the star-shaped plate passes through the avoidance hole, it pushes the tubular container at a higher position toward the discharge port.
[0009] Preferably, the two star-shaped plates of the feeding wheel use the corrugated section of the tubular container as a dividing line.
[0010] Preferably, a partition plate is provided in the silo, and the partition plate divides the silo into two storage silos to realize material discharge from two groups of tubular containers.
[0011] The utility model also provides a material sorting conveyor, including the tubular container sorting silo as described above, a conveying dial is provided below the discharge port of the silo, a mesh belt conveying mechanism is provided below the conveying dial, and a tubular container loading mechanism is provided at the discharge end of the mesh belt conveying mechanism.
[0012] Preferably, a visual inspection mechanism is provided on the mesh belt conveying mechanism between the silo and the tubular container feeding mechanism.
[0013] Preferably, a receiving groove for receiving the tubular container is provided on the conveying wheel, and a fence is provided on the outer side of the conveying wheel to prevent the tubular container from falling from the receiving groove, one end of the fence extends to the discharge port of the silo, and the other end extends to the mesh belt conveying mechanism.
[0014] Compared with the prior art, the utility model ensures orderly transportation of tubular containers by arranging a feeding cavity, a feeding wheel and a conveying slope in the silo, which can effectively prevent the tubular container from getting stuck at the discharge port, ensure that automatic feeding of the tubular container can be carried out in an orderly manner, thereby improving the production efficiency of the preparation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a top view of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the conveying dial wheel of the utility model;
[0019] Figure 4 for Figure 2 A magnified schematic diagram of the structure at center A;
[0020] Figure 5 It is a structural schematic diagram of a tubular container of the utility model;
[0021] Figure 6 It is a partial structural schematic diagram of the utility model.
[0022] Reference numerals:
[0023] 1. Material bin, 11. Avoidance hole, 12. Conveying slope, 13. Discharging port, 14. Dropping cavity, 15. Material door, 2. Tubular container sorting mechanism, 21. Material dial wheel, 22. Star plate, 23. First servo motor, 24. Belt, 25. Discharging wheel, 26. Material partition plate, 3. Conveying dial wheel, 31. Accommodating groove, 4. Mesh belt conveying mechanism, 5. Tubular container loading mechanism, 6. Visual inspection mechanism, 7. Tubular container, 71. Corrugated section, 8. Partition plate, 100. Fence, 200. Second servo motor, 300. Aisle. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Refer to the attached Figure 1 and attached Figure 6 The present embodiment provides a tubular container sorting silo, including a silo 1, a conveying slope 12 and a rotatable material-discharging wheel 21 are provided at the bottom of the silo 1, a discharge port 13 is provided at the lower end of the conveying slope 12, and a plurality of vertically arranged material-discharging chambers 14 are provided above the conveying slope 12, and the lower ends of two adjacent material-discharging chambers 14 are connected. The provision of a plurality of material-discharging chambers 14 can effectively prevent all the tubular containers 7 in the silo 1 from being squeezed toward the discharge port 13, reduce the pressure of the tubular containers 7 at the discharge port 13, and facilitate the orderly discharge of the tubular containers 7 at the discharge port 13. The material-discharging wheel 21 is used to push the tubular containers 7 at the higher position of the conveying slope 12 toward the discharge port 13, so that the tubular containers 7 in the silo 1 can be moved in an orderly manner, which can effectively avoid the problem of the tubular containers 7 being messy during the transportation process in the silo 1. The above measures can ensure the neat and orderly transportation of the tubular containers 7 and reduce the phenomenon of the tubular containers 7 being stuck at the discharge port 13.
[0026] As another embodiment of the present utility model: a plurality of vertically arranged material partition plates 26 are arranged in the silo 1, the material partition plates 26 divide the silo 1 into a plurality of material dropping chambers 14, and a passage 300 for the tubular container 7 to pass through is formed between the material partition plates 26 and the conveying inclined surface 12. The arrangement of the material partition plates 26 prevents all the tubular containers 7 from being squeezed toward the discharge port 13, and facilitates the orderly delivery of the tubular containers 7 in the silo 1 to the discharge port 13.
[0027] As another embodiment of the present utility model, a discharging wheel 25 is provided at the discharging port 13, and the discharging wheel 25 is rotatably arranged on the conveying inclined plane 12. There are two conveying inclined planes 12, one of which is provided with a paddle wheel 21, and the other conveying inclined plane 12 is provided with a discharging wheel 25. The discharging wheel 25 pushes the tubular container 7 on the conveying inclined plane 12 to the discharging port 13, and then presses the tubular container 7 downward to assist the tubular container 7 to discharge in an orderly manner.
[0028] A specific structure of the material wheel 21 is as follows: Figure 6 The paddle wheel 21 is arranged in two adjacent blanking cavities 14 and / or between two adjacent blanking cavities 14. At least two star-shaped plates 22 are arranged on the paddle wheel 21. The star-shaped plates 22 are arranged on the outer side of the paddle wheel 21. The tubular container 7 on the conveying slope 12 is pushed toward the discharge port 13 in an orderly manner through the star-shaped plates 22.
[0029] As another embodiment of the present invention, the structure of the discharging wheel 25 is the same as that of the tapping wheel 21 .
[0030] Specifically, the conveying inclined surface 12 is provided with an avoidance hole 11 , and the material-discharging wheel 21 is located below the avoidance hole 11 . When the star-shaped plate 22 passes through the avoidance hole 11 , it pushes the tubular container 7 at a higher position toward the discharge port 13 .
[0031] As another embodiment of the present invention: Figure 5 The two star-shaped plates 22 of the feeding wheel 21 use the corrugated section 71 of the tubular container 7 as a dividing line. Through this structural design, when the tubular container 7 is pushed, the two star-shaped plates 22 push the two ends of the tubular container 7 respectively, preventing the tubular container 7 from bending and deforming during the pushing process, which is conducive to the orderly transportation of the tubular container 7.
[0032] As another embodiment of the present utility model: when the star-shaped plate 22 extends out of the avoidance hole 11, the star-shaped plate 22 is provided with an arc surface on the side close to the discharge port 13 of the silo 1, and the arc surface protrudes toward the discharge port 13 of the silo 1. Through this structural design, the star-shaped plate 22 can effectively reduce the squeezing of the tubular container 7 on the conveying slope 12 while pushing the tubular container 7.
[0033] As another embodiment of the utility model: a belt 24 is provided on two adjacent material-pickup wheels 21, and the pulley on the first servo motor 23 is connected to the material-pickup wheel 21 through the belt 24. The first servo motor 23 drives the pulley to rotate, thereby driving one material-pickup wheel 21 to rotate through the belt 24, thereby driving the other material-pickup wheels 21 to rotate through the belt 24.
[0034] As another embodiment of the present invention: Figure 4A partition plate 8 is provided in the silo 1, and the partition plate 8 divides the silo 1 into two storage silos 1, so as to realize the discharge of two groups of tubular containers 7, thereby improving the discharge speed of the tubular containers 7. Specifically, the conveying inclined planes 12 in the two storage silos 1 are symmetrically distributed along the partition plate 8, the material-prying wheels 21 in the two storage silos 1 are symmetrically distributed along the partition plate 8, the material-discharging wheels 25 in the two storage silos 1 are symmetrically distributed along the partition plate 8, the material-separating plates 26 in the two storage silos 1 are symmetrically distributed along the partition plate 8, and the material-discharging wheels 25 in the two storage silos 1 are fixed together, so as to realize the synchronous discharge of the two groups of tubular containers 7.
[0035] In the utility model, the material-discharging wheel 21, the star plate 22, the first servo motor 23, the belt 24, the material-discharging wheel 25 and the material-separating plate 26 constitute the material-handling mechanism 2 for conveying tubular containers.
[0036] Specifically, the silo 1 is provided with a material jam processing port, and the silo 1 is hinged with a material door 15 at the material jam processing port. When material jam occurs, there is no need to stop the machine to solve the material jam problem. It is only necessary to open the material door 15 and take out the stuck tubular container 7 from the material jam processing port.
[0037] Furthermore, a proximity switch is provided at the discharge port 13 of the silo 1 to detect whether a tubular container 7 falls.
[0038] Refer to the attached Figure 2 The utility model also provides a material sorting conveyor, including the above-mentioned tubular container sorting silo, a conveying wheel 3 is provided below the discharge port 13 of the silo 1, a mesh belt conveying mechanism 4 is provided below the conveying wheel 3, and a tubular container loading mechanism 5 is provided at the discharge end of the mesh belt conveying mechanism 4. The conveying wheel 3 docks with the discharge port 13 to catch the tubular container 7 dropped from the discharge port 13, and then the conveying wheel 3 rotates to transfer the tubular container 7 to the mesh belt conveying mechanism 4. After a batch of tubular containers 7 are accumulated at the discharge end of the mesh belt conveying mechanism 4, the tubular container loading mechanism 5 sends the tubular containers 7 at the discharge end to the assembly system by vacuum suction.
[0039] As another embodiment of the utility model: a visual inspection mechanism 6 is provided on the mesh belt conveyor mechanism 4 between the silo 1 and the tubular container feeding mechanism 5. The visual inspection mechanism 6 is used to detect whether there is a tubular container 7 in the feeding trough on the mesh belt conveyor mechanism 4 and to detect the front and back of the tubular container 7.
[0040] As another embodiment of the present invention: Figure 3The conveying wheel 3 is provided with a receiving groove 31 for receiving the tubular container 7, and a fence 100 is provided on the outer side of the conveying wheel 3 to prevent the tubular container 7 from falling from the receiving groove 31, one end of the fence 100 extends to the discharge port 13 of the silo 1, and the other end extends to the mesh belt conveying mechanism 4. The receiving groove 31 of the conveying wheel 3 and the conveying groove of the mesh belt conveying mechanism 4 are connected, so that the tubular container 7 in the receiving groove 31 falls into the conveying groove below in an orderly manner.
[0041] As another embodiment of the present utility model: a second servo motor 200 for driving the conveying dial wheel 3 to rotate is provided below the conveying dial wheel 3 , and the second servo motor 200 is connected to the conveying dial wheel 3 via a reversing mechanism.
[0042] In the present invention, the tubular containers 7 are piled up in the blanking cavity 14 to prevent all the tubular containers 7 from being squeezed toward the discharge port 13. The material dial wheel 21 drives the star plate 22 to rotate, and the star plate 22 pushes the tubular containers 7 on the conveying slope 12 from high to low until they are pushed to the discharge port 13 of the silo 1. This arrangement enables the tubular containers 7 to be transported to the discharge port 13 in an orderly manner, preventing the tubular containers 7 from being messy in the silo 1 and the tubular containers 7 from being stuck at the discharge port 13. The tubular containers 7 fall from the discharge port 13 into the receiving groove 31 of the rotating conveying dial wheel 3, and then the conveying dial wheel 3 rotates, and the tubular containers 7 in the receiving groove 31 fall into the conveying groove of the mesh belt conveying mechanism 4. This arrangement enables the tubular containers 7 at the blanking port to fall on the mesh belt conveying mechanism 4 in an orderly manner. During the conveying process, the visual inspection mechanism 6 performs visual inspection on the tubular containers 7 to check whether there are straws on the mesh belt conveying mechanism 4 and distinguish the front and back of the tubular containers 7. Finally, the tubular container feeding mechanism 5 feeds the tubular container 7 into the assembly system by vacuum suction, thereby realizing the automatic production of the tubular container 7. The utility model ensures the orderly conveyance of the tubular container 7 by arranging the material dropping cavity 14, the material paddle wheel 21 and the conveying inclined surface 12 in the silo 1, which can effectively prevent the tubular container 7 from getting stuck at the material outlet 13, and ensures that the automatic feeding of the tubular container 7 can be carried out in an orderly manner, thereby improving the production efficiency of the preparation.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A tubular container silo, characterized in that: The invention comprises a silo (1), wherein a conveying slope (12) and a rotatably arranged material-discharging wheel (21) are arranged at the bottom of the silo (1), a material discharge port (13) is arranged at the lower end of the conveying slope (12), and a plurality of vertically arranged material-discharging cavities (14) are arranged above the conveying slope (12), and the lower ends of two adjacent material-discharging cavities (14) are connected.
2. The tubular container material storage bin according to claim 1, characterized in that: A plurality of vertically arranged partition plates (26) are provided in the material bin (1), and the partition plates (26) divide the material bin (1) into a plurality of material dropping cavities (14). A passage (300) for the tubular container (7) to pass through is formed between the partition plates (26) and the conveying slope (12).
3. The tubular container material storage bin according to claim 1, characterized in that: A discharging wheel (25) is provided at the discharging port (13), and the discharging wheel (25) is rotatably disposed on the conveying inclined surface (12).
4. The tubular container material storage bin according to claim 1, characterized in that: The paddle wheel (21) is arranged in two adjacent blanking cavities (14) and / or between two adjacent blanking cavities (14), and at least two star-shaped plates (22) are arranged on the paddle wheel (21).
5. The tubular container material storage bin according to claim 4, characterized in that: The conveying inclined surface (12) is provided with an avoidance hole (11), and when the star-shaped plate (22) passes through the avoidance hole (11), it pushes the tubular container (7) at a higher position toward the discharge port (13).
6. The tubular container material storage bin according to claim 5, characterized in that: The two star-shaped plates (22) of the material-dispensing wheel (21) use the corrugated section (71) of the tubular container (7) as a dividing line.
7. The tubular container material storage bin according to claim 6, characterized in that: The silo (1) is provided with a partition plate (8), and the partition plate (8) divides the silo (1) into two storage silos (1) to realize the discharge of two groups of tubular containers (7).
8. A material handling conveyor, characterized in that: It comprises a tubular container material sorting silo as described in any one of claims 1 to 7, wherein a conveying wheel (3) is provided below the discharge port (13) of the silo (1), a mesh belt conveying mechanism (4) is provided below the conveying wheel (3), and a tubular container (7) loading mechanism (5) is provided at the discharge end of the mesh belt conveying mechanism (4).
9. The material handling conveyor according to claim 8, characterized in that: A visual inspection mechanism (6) is provided on the mesh belt conveying mechanism (4) between the silo (1) and the feeding mechanism (5) of the tubular container (7).
10. The material handling conveyor according to claim 8, characterized in that: The conveying wheel (3) is provided with a receiving groove (31) for receiving the tubular container (7), and the outer side of the conveying wheel (3) is provided with a fence (100) for preventing the tubular container (7) from falling out of the receiving groove (31), one end of the fence (100) extends to the discharge port (13) of the silo (1), and the other end extends to the mesh belt conveying mechanism (4).