Automatic feeding tray of special-shaped substrate and automatic packaging assembly line of optical device

Abstract

The utility model discloses an automatic feeding tray of a special-shaped substrate and an automatic packaging assembly line of an optical device. The automatic feeding tray of the special-shaped substrate comprises a tray main body; the plurality of positioning pieces are arranged on the surface of one side of the charging tray main body, one end of each positioning piece is provided with a clamping part, the clamping parts are used for clamping the special-shaped substrate in the first preset direction, the first preset direction is parallel to the surface of one side of the charging tray main body, each clamping part comprises a clamping surface, and the clamping surfaces are attached to the outer surface of the special-shaped substrate; and the surface of the detachable alignment plate is perpendicular to the second preset direction, and the detachable alignment plate is used for abutting against one ends, located by the multiple locating pieces, of the multiple special-shaped substrates so as to align the multiple special-shaped substrates. The special-shaped substrates are positioned in three different directions including the first preset direction, the second preset direction and the height direction, the multiple special-shaped substrates can be quickly aligned by taking the detachable alignment plate as a reference and taking the clamping surface as a guide during feeding through other automatic equipment, and the feeding efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of material conveying, and in particular to an automatic loading tray for special-shaped substrates and an automatic packaging line for optical devices. Background Art

[0002] The conveyor line is mainly used to transport materials. In the area surrounding the warehouse, production workshop and packaging workshop, there are conveyor chains composed of many belt conveyors, roller conveyors, etc., which are connected end to end to form a continuous conveyor line. At the entrance and exit of the material, there are path fork devices, elevators and ground conveyor lines. In this way, a closed circulation conveyor line system that can smoothly reach various production locations is formed within the warehouse, production workshop and packaging workshop. The existing automatic packaging line for optical devices mainly relies on the tray to carry the material, and then transports it through conveyor chains. However, for the transportation of special-shaped substrates, the special-shaped substrates need to be placed neatly before automatic loading. Generally, they are manually loaded and assembled one by one, which is inefficient and requires one person to keep cooperating with the rhythm of the line operation. Because the material of the special-shaped substrate is quartz glass, the material is brittle and cannot be stacked; and the surface is curved except for the two ends. If they are not placed neatly one by one, it is difficult to load them automatically. There is a lack of reference benchmark for manual placement one by one, and the efficiency is low.

[0003] That is, the loading efficiency of the automatic packaging line for optical devices on special-shaped substrates in the prior art is low. Summary of the invention

[0004] The embodiments of the present application provide an automatic loading tray for special-shaped substrates and an automatic packaging line for optical devices, which can improve the loading efficiency of the automatic packaging line for optical devices.

[0005] In a first aspect, the automatic loading tray provided by the present application is applied to an automatic packaging line for optical devices, and the automatic loading tray comprises:

[0006] Feed tray body;

[0007] A plurality of positioning members, wherein the plurality of positioning members are arranged on a side surface of the tray body, a clamping portion is provided at one end of the positioning member, the clamping portion is used to clamp the special-shaped substrate along a first preset direction, the first preset direction is parallel to a side surface of the tray body, the clamping portion comprises a clamping surface, and the clamping surface is in contact with the outer surface of the special-shaped substrate;

[0008] A detachable alignment plate, the surface of which is perpendicular to the second preset direction, and the detachable alignment plate is used to abut against one end of the plurality of special-shaped substrates positioned by the plurality of positioning members to align the plurality of special-shaped substrates, wherein the first preset direction is different from the second preset direction.

[0009] Optionally, a plurality of the positioning members are arranged in an array.

[0010] Optionally, the special-shaped substrate passes through at least two of the positioning members.

[0011] Optionally, the tray body includes a bottom plate and a plurality of side plates with edges of the bottom plate turned up, and the plurality of side plates and the bottom plate are combined to form a receiving portion.

[0012] Optionally, the two opposite side panels are respectively provided with limit slots, and the detachable alignment plates are respectively embedded in the limit slots to be positioned on the automatic loading tray.

[0013] Optionally, the automatic loading tray includes at least two mutually parallel detachable alignment plates, and the distance between two adjacent detachable alignment plates is equal to the length of the special-shaped substrate.

[0014] Optionally, the two opposite side plates are respectively provided with end plates extending in a direction away from each other, and the end plates are provided with raised parts, and the surface of the raised parts is a curved surface or a stepped pin with a smaller upper part and a larger lower part.

[0015] Optionally, the bottom plate is provided with a plurality of bosses corresponding to the plurality of positioning members, the other end of the positioning member is provided with a groove, the boss is inserted into the groove, the cross-section of the clamping surface is an arc, and the clamping portion is a clamping portion made of a flexible non-metallic material.

[0016] Optionally, the positioning member is connected to the boss via screws.

[0017] In a second aspect, the present application provides an automatic packaging line for optical devices, wherein the automatic packaging line for optical devices comprises an automatic loading tray for the special-shaped substrates as described in any one of the first aspects.

[0018] In the present application, compared with the related art, the automatic loading tray for special-shaped substrates includes: a tray body; a plurality of positioning members, the plurality of positioning members are arranged on a side surface of the tray body, a clamping portion is provided at one end of the positioning member, the clamping portion is used to clamp the special-shaped substrate along a first preset direction, the first preset direction is parallel to the side surface of the tray body, the clamping portion includes a clamping surface, the clamping surface is in contact with the outer surface of the special-shaped substrate; a detachable alignment plate, the surface of the detachable alignment plate is perpendicular to the second preset direction, the detachable alignment plate is used to support one end of the plurality of special-shaped substrates positioned by the plurality of positioning members to align the plurality of special-shaped substrates, wherein the first preset direction and the second preset direction are different. The automatic loading tray of the special-shaped substrate of the present application is applied to the automatic packaging production line of optical devices. When the special-shaped substrate is placed on the positioning piece, the clamping surface fits with the outer surface of the special-shaped substrate, thereby limiting the movement of the special-shaped substrate in the height direction and the first preset direction. At the same time, the detachable alignment plate abuts from the second preset direction to prevent the special-shaped substrate from moving in the second preset direction, thereby enabling the special-shaped substrate to be neatly arranged on the automatic loading tray. When loading, the detachable alignment plate can be used as a reference and the clamping surface can be used as a guide, and other automated equipment can be used to quickly align multiple special-shaped substrates, thereby improving the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the automatic loading tray provided in the embodiment of the present application;

[0021] Figure 2 It is a schematic diagram of a top view of the structure of an embodiment of the automatic feeding tray provided in the embodiment of the present application;

[0022] Figure 3 It is a first side structural schematic diagram of an embodiment of an automatic loading tray provided in an embodiment of the present application;

[0023] Figure 4 It is a second side structural schematic diagram of an embodiment of the automatic loading material tray provided in the embodiment of the present application;

[0024] Figure 5 It is a schematic diagram of the overall structure of a positioning member in an embodiment of an automatic feeding tray provided in an embodiment of the present application;

[0025] Figure 6 It is a schematic diagram of the side structure of a positioning member in an embodiment of an automatic feeding tray provided in an embodiment of the present application;

[0026] Figure 7 It is a schematic diagram of the top view structure of the positioning member in an embodiment of the automatic loading tray provided in the embodiment of the present application. DETAILED DESCRIPTION

[0027] It should be noted that the principles of the present application are illustrated by implementing them in an appropriate computing environment. The following description is based on the illustrated specific embodiments of the present application and should not be considered as limiting other specific embodiments of the present application that are not described in detail herein.

[0028] In the following description of the present application, reference is made to “some embodiments”, which describe a subset of all possible embodiments, but it can be understood that “some embodiments” may be the same subset or different subsets of all possible embodiments and may be combined with each other without conflict.

[0029] In the following description of the present application, the terms "first\second\third" involved are merely used to distinguish similar objects and do not represent a specific ordering of the objects. It can be understood that "first\second\third" can be interchanged with a specific order or sequence where permitted, so that the embodiments of the present application described here can be implemented in an order other than that illustrated or described here.

[0030] See also Figure 1-Figure 7In the embodiment of the present application, the automatic loading tray 10 of the special-shaped substrate 20 includes a tray body 11, a detachable alignment plate 13 and a plurality of positioning members 12. The automatic loading tray 10 of the special-shaped substrate 20 is used to carry the special-shaped substrate 20. The plurality of positioning members 12 are arranged on a side surface of the tray body 11, and a clamping portion 121 is provided at one end of the positioning member 12. The clamping portion 121 is used to clamp the special-shaped substrate 20 along a first preset direction F1, and the first preset direction F1 is parallel to a side surface of the tray body 11. The clamping portion 121 includes a clamping surface 123, and the clamping surface 123 is in contact with the outer surface of the special-shaped substrate 20. The surface of the detachable alignment plate 13 is perpendicular to the second preset direction F2. The detachable alignment plate 13 is used to abut one end of the plurality of special-shaped substrates 20 positioned by the plurality of positioning members 12 to align the plurality of special-shaped substrates 20. Among them, the first preset direction F1 and the second preset direction F2 are different. When the special-shaped substrate 20 is placed on the positioning member 12, the clamping surface 123 is in contact with the outer surface of the special-shaped substrate 20, thereby limiting the movement of the special-shaped substrate 20 in the direction perpendicular to the clamping surface 123. At the same time, the detachable alignment plate 13 abuts from the direction perpendicular to the clamping surface 123 to prevent the special-shaped substrate 20 from moving in the direction parallel to the clamping surface 123, thereby enabling the special-shaped substrate 20 to be neatly arranged on the automatic loading tray 10. During loading, the detachable alignment plate 13 can be used as a reference, the clamping surface can be used as a guide, and other automated equipment can be used to quickly align multiple special-shaped substrates, thereby improving loading efficiency. Specifically, the first preset direction F1 and the second preset direction F2 are perpendicular, and the first preset direction F1 and the second preset direction F2 are both parallel to a side surface of the tray body 11.

[0031] It should be noted that if Figure 1 As shown, the first preset direction F1 is the clamping direction of the clamping portion 121, the second preset direction F2 is the guiding direction of the clamping surface 123, and F3 is the height direction. The surface of the detachable alignment plate 13 is perpendicular to the second preset direction F2.

[0032] In the embodiment of the present application, the tray body 11 includes a bottom plate 111 and a plurality of side plates 112 with the edges of the bottom plate 111 turned up, and the plurality of side plates 112 and the bottom plate 111 are enclosed to form a receiving portion. Specifically, the tray body 11 includes a bottom plate 111 and four side plates 112 with the edges of the bottom plate 111 turned up, two adjacent side plates 112 are perpendicular to each other, and the four side plates 112 form a rectangular frame. Of course, in other embodiments, the number of side plates 112 can also be 5 or more, which can be set according to the specific situation, and the present application does not limit this.

[0033] Among them, the bottom plate 111 and the side plate 112 can be metal plates or plastic plates, which can be set according to specific circumstances, and this application does not limit this.

[0034] In the embodiment of the present application, a plurality of positioning members 12 are arranged in an array. Figure 1As shown, the plurality of positioning members 12 are distributed in four rows. Of course, in other embodiments, they may also be distributed in other numbers of rows.

[0035] In the embodiment of the present application, the special-shaped substrate 20 is an arc-shaped long glass substrate, and the outer contour of the cross section of the special-shaped substrate 20 is an arc, and correspondingly, the cross section of the clamping surface 123 is an arc. Of course, in other embodiments, the clamping surface 123 can also be an ellipse or other shapes, which can be set according to the specific situation, and the present application does not limit this.

[0036] In the embodiment of the present application, the automatic loading tray 10 includes at least two mutually parallel detachable alignment plates 13, and the distance between two adjacent detachable alignment plates 13 is equal to the length of the special-shaped substrate 20. The two adjacent detachable alignment plates 13 clamp the special-shaped substrate 20 from both ends, which can further improve the positioning stability of the special-shaped substrate 20.

[0037] In the embodiment of the present application, two opposite side plates 112 are respectively provided with limiting slots 116, and the detachable alignment plates 13 are respectively inserted into the limiting slots 116 to be positioned on the automatic loading tray 10. The detachable alignment plates 13 are positioned by the limiting slots 116, so that the alignment plates can be easily removed, so that the alignment plates can be installed as required.

[0038] In the embodiment of the present application, a plurality of bosses 117 corresponding to the plurality of positioning members 12 are provided on the bottom plate 111, and a groove 122 is provided at the other end of the positioning member 12, and the boss 117 is inserted into the groove 122. The cooperation between the boss 117 and the groove 122 facilitates the installation of the positioning member 12 and prevents the positioning member 12 from moving.

[0039] Furthermore, the boss 117 is a rectangular parallelepiped, and the groove 122 is a rectangular parallelepiped corresponding to the boss 117. The boss 117 is inserted into the groove 122, so that the positioning member 12 can be prevented from moving.

[0040] Furthermore, the positioning member 12 is connected to the boss 117 by screws. Specifically, the positioning member 12 is provided with a threaded hole 124 , and the screw passes through the threaded hole 124 to fix the positioning member 12 on the boss 117 .

[0041] In the embodiment of the present application, the clamping portion 121 is a clamping portion 121 of a flexible non-metallic material, and the clamping portion 121 can be made of an elastic material. For example, the clamping portion 121 is elastic rubber, plastic, etc., which can prevent the clamping portion 121 from damaging the special-shaped substrate 20 and facilitate the removal of the special-shaped substrate 20. Rubber refers to a highly elastic polymer material with reversible deformation, which is elastic at room temperature, can produce a large deformation under a very small external force, and can return to its original state after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a molecular weight that is often large, greater than hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed from gum extracted from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry or all aspects of life.

[0042] In the embodiment of the present application, two opposite side plates 112 are respectively provided with end plates 113 extending in a direction away from each other. The end plates 113 are provided with a plurality of through holes 114. The end plates 113 can facilitate people to carry the automatic loading tray 10, and the plurality of through holes 114 can reduce the weight of the automatic loading tray 10 on the one hand, and facilitate people to carry the automatic loading tray 10 deeply on the other hand.

[0043] In the embodiment of the present application, the two end plates 113 are provided with protrusions 115, the number of the protrusions 115 is 4, and the surface of the protrusions 115 is a curved surface. The protrusions 115 are provided so that when two automatic loading trays 10 are stacked, there is a gap formed by the protrusions 115 between the two automatic loading trays 10, which is convenient for separation. The surface of the protrusions 115 is a curved surface, which can prevent people from being scratched.

[0044] In the embodiment of the present application, a plurality of positioning members 12 are arranged in an array. The special-shaped substrate 20 can be positioned by passing through one positioning member 12. The special-shaped substrate 20 can also be positioned by passing through at least two positioning members 12.

[0045] In a specific embodiment, the special-shaped substrate 20 passes through one positioning member 12, and one positioning member 12 positions one special-shaped substrate 20. Each product uses only one positioning member 12, and the cross-section of the clamping surface 123 of the positioning member 12 is an arc, and its contour just matches the shape of the arc-shaped long glass substrate; it is connected to the automatic loading tray 10 by screws to achieve height and lateral positioning, and the longitudinal positioning adopts the method of drawing a marking line on the bottom of the automatic loading tray 10, and aligning the marking line when loading. Among them, the height direction refers to the direction perpendicular to the bottom plate 111. It should be noted that, if Figure 1 As shown, the first preset direction F1 is the horizontal direction, the second preset direction F2 is the vertical direction, and F3 is the height direction.

[0046] In another specific embodiment, the special-shaped substrate 20 passes through two positioning members 12, and the two positioning members 12 position one special-shaped substrate 20. Each product uses a pair of two positioning members 12, and the cross section of the clamping surface 123 of the positioning member 12 is an arc, and its contour just matches the shape of the arc-shaped long glass substrate. The two positioning members 12 cooperate to adapt to longer special-shaped substrates 20 to avoid one end from tilting up, and the two cooperations can adjust the longitudinal direction of each special-shaped substrate 20 to be parallel to the longitudinal direction of the automatic feeding tray 10; it is connected to the automatic feeding tray 10 through screws to achieve height and lateral positioning; the longitudinal positioning adopts a detachable alignment plate 13 on one end of the tray, and the product can be gently pushed against the detachable alignment plate 13 during feeding to align in batches, which has higher feeding efficiency.

[0047] In another specific embodiment, the special-shaped substrate 20 passes through at least two positioning members 12, and at least two positioning members 12 position one special-shaped substrate 20. At least three positioning members 12 are used for each product, and the lower surface of the positioning member 12 is groove-shaped, which is convenient for cooperating with the boss 117 of the material tray for positioning. The upper surface of the positioning member 12 is an arc-shaped bowl, and its contour just matches the shape of the special-shaped substrate 20. It is connected to the automatic feeding tray 10 through screws to achieve the height and lateral positioning of the special-shaped substrate 20. Multiple positioning members 12 can cooperate to adapt to longer special-shaped substrates 20, avoid one end from tilting, and can adjust the longitudinal direction of each special-shaped substrate 20 to be parallel to the longitudinal direction of the automatic feeding tray 10. The groove-shaped lower surface cooperates with the boss 117 of the automatic feeding tray 10 to facilitate more efficient assembly, and improve the longitudinal parallelism between multiple positioning members 12. For longitudinal positioning, removable alignment plates 13 are provided at the front and rear of the material tray. When loading, the products can be gently pushed against the removable alignment plates 13 for batch alignment, which improves the loading efficiency. The front and rear removable alignment plates 13 can be located in the same position, and only one side needs to be aligned; they can also be located in different positions to adapt to the longitudinal alignment of the loading of special-shaped substrates 20 of different lengths.

[0048] Compared with the related art, the automatic loading tray for special-shaped substrates includes: a tray body; a plurality of positioning members, the plurality of positioning members are arranged on one side surface of the tray body, a clamping portion is provided at one end of the positioning member, the clamping portion is used to clamp the special-shaped substrate along a first preset direction, the first preset direction is parallel to the one side surface of the tray body, the clamping portion includes a clamping surface, the clamping surface is in contact with the outer surface of the special-shaped substrate; a detachable alignment plate, the surface of the detachable alignment plate is perpendicular to the second preset direction, the detachable alignment plate is used to support one end of the plurality of special-shaped substrates positioned by the plurality of positioning members to align the plurality of special-shaped substrates, wherein the first preset direction and the second preset direction are different. The automatic loading tray of the special-shaped substrate of the present application is applied to the automatic packaging production line of optical devices. When the special-shaped substrate is placed on the positioning piece, the clamping surface fits with the outer surface of the special-shaped substrate, thereby limiting the movement of the special-shaped substrate in the height direction and the first preset direction. At the same time, the detachable alignment plate abuts from the second preset direction to prevent the special-shaped substrate from moving in the second preset direction, thereby enabling the special-shaped substrate to be neatly arranged on the automatic loading tray. When loading, the detachable alignment plate can be used as a reference and the clamping surface can be used as a guide, and other automated equipment can be used to quickly align multiple special-shaped substrates, thereby improving the loading efficiency.

[0049] Furthermore, the present application also provides an automatic packaging line for optical devices, and the automatic packaging line for optical devices includes an automatic loading tray for any of the above-mentioned special-shaped substrates.

[0050] The above is a detailed introduction to the automatic loading tray for special-shaped substrates and the automatic packaging line for optical devices provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for technical personnel in this field, according to the ideas of the present application, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present application.

[0051] It should be noted that when the above embodiments of the present application are applied to specific products or technologies, the relevant data of the user is involved, and the user's permission or consent is required, and the collection, use and processing of the relevant data must comply with the relevant laws, regulations and standards of the relevant countries and regions.

Claims

1. An automatic feeding tray for special-shaped substrates, characterized in that: Applied to the automatic packaging line of optical devices, the automatic loading tray includes: Feed tray body; A plurality of positioning members, wherein the plurality of positioning members are arranged on a side surface of the tray body, a clamping portion is provided at one end of the positioning member, the clamping portion is used to clamp the special-shaped substrate along a first preset direction, the first preset direction is parallel to a side surface of the tray body, the clamping portion comprises a clamping surface, and the clamping surface is in contact with the outer surface of the special-shaped substrate; A detachable alignment plate, the surface of which is perpendicular to a second preset direction, and the detachable alignment plate is used to abut against one end of the plurality of special-shaped substrates positioned by the plurality of positioning members to align the plurality of special-shaped substrates, wherein the first preset direction is different from the second preset direction.

2. The automatic loading tray according to claim 1, characterized in that: The plurality of positioning members are arranged in an array.

3. The automatic loading tray according to claim 2, characterized in that: The special-shaped substrate passes through at least two of the positioning members.

4. The automatic loading tray according to claim 1, characterized in that: The tray body includes a bottom plate and a plurality of side plates with edges of the bottom plate turned up, and the plurality of side plates and the bottom plate are combined to form a receiving portion.

5. The automatic loading tray according to claim 4, characterized in that: The two opposite side plates are respectively provided with limit slots, and the detachable alignment plates are respectively embedded in the limit slots to be positioned on the automatic loading tray.

6. The automatic loading tray according to claim 5, characterized in that: The automatic loading tray comprises at least two mutually parallel detachable alignment plates, and the distance between two adjacent detachable alignment plates is equal to the length of the special-shaped substrate.

7. The automatic loading tray according to claim 5, characterized in that: The two opposite side plates are respectively provided with end plates extending in a direction away from each other, and the end plates are provided with raised parts, and the surface of the raised parts is a curved surface or a stepped pin with a smaller upper part and a larger lower part.

8. The automatic loading tray according to claim 4, characterized in that: The bottom plate is provided with a plurality of bosses corresponding to the plurality of positioning members, the other end of the positioning member is provided with a groove, the boss is inserted into the groove, the cross section of the clamping surface is an arc, and the clamping portion is a clamping portion made of a flexible non-metallic material.

9. The automatic loading tray according to claim 8, characterized in that: The positioning member is connected to the boss via screws.

10. An automatic packaging line for optical devices, characterized in that: The automatic packaging line for optical devices comprises an automatic loading tray for the special-shaped substrates according to any one of claims 1-9.

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