Belt conveying device and aluminum oxide conveying system
By designing a belt conveyor device with an inclined configuration and a real-time detection and control system, the problem of difficulty in transporting aluminum oxide into the tank in the prior art and long troubleshooting time is solved, and the rapid, safe and efficient material transportation is achieved.
Patent Information
- Application Number
- CN202421314315.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, it is difficult to transport materials such as alumina into the tank body, and it is difficult to find belt failures, resulting in a long fault treatment time, affecting the normal transportation of alumina and inefficient working efficiency.
A belt conveyor device is designed, including a tank body, a rack and a conveyor belt. The conveyor belt is arranged inclined, and the high end is located above the tank body for transporting materials from a low place to the tank body. There are running switches, tear detectors, speed detectors and control units on both sides of the frame to detect and control the operating status of the conveying belt and prevent failure from affecting material transportation.
It realizes the rapid and safe transportation of materials such as alumina into the tank, reduces the labor intensity of manual loading, improves work efficiency, and through real-time detection and control, the fault processing time is reduced, and the normal transportation of materials is ensured.
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Figure CN222433567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying belts, in particular to a belt conveying device and an alumina conveying system. Background Art
[0002] In the prior art, the alumina needs to be transported into a tank and then loaded from the tank into a truck. The tank has a certain height, so the alumina needs to be transported from a low place to a high place.
[0003] In the prior art, materials such as alumina need to be loaded into a transport vehicle for transportation, which is time-consuming and labor-intensive, with high labor intensity and low work efficiency.
[0004] If a belt conveyor is used in an aluminum electrolysis plant to transport alumina, the raw material for electrolysis, it is difficult for the conveyor belt to transport the alumina into the tank, and due to the long conveying distance, it is prone to failure, such as the belt easily running off track, tearing, stalling, etc.
[0005] The applicant has found that the prior art has at least the following technical problems: it is difficult for the conveyor belt to transport materials into the tank body, it is difficult for the conveyor belt to detect the above-mentioned faults, the fault handling time is long, which affects the normal transportation of alumina and reduces work efficiency. Utility Model Content
[0006] The purpose of the utility model is to provide a belt conveyor device and an alumina conveying system to solve the technical problems in the prior art that it is difficult for the conveyor belt to transport materials into the tank body and it is difficult to detect belt failures; the many technical effects that can be produced by the preferred technical scheme among the many technical schemes provided by the utility model are detailed as follows.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] The belt conveyor provided by the utility model comprises a tank body, a frame and a conveyor belt, wherein:
[0009] The frame supports the conveyor belt, which is transmitted on the frame. The conveyor belt is inclined relative to the horizontal plane, and its high end is located above the tank body. The conveyor belt is used to transport materials from a low place into the tank body;
[0010] A filling port is provided below the tank body, and the filling port is located above the ground. When the filling port is opened, the material in the tank body can flow into the transport device through the filling port.
[0011] Arranged on both sides of the frame are: a deviation switch for detecting whether the conveyor belt deviates from the conveyor track, a tear detector for detecting whether the conveyor belt is torn, a speed detector for detecting whether the conveyor belt is stalled, and a control unit. The control unit is electrically connected to the deviation switch, the tear detector, the speed detector and the conveyor belt, and is used to control the conveyor belt to stop working when the conveyor belt deviates from the conveyor track, is torn or stalled.
[0012] Preferably, a pull-rope switch is provided on the side of the frame, and the pull-rope switch is electrically connected to the conveyor belt and is used to stop the conveyor belt.
[0013] Preferably, a blockage detector is provided on the pipeline between the conveyor belt and the tank body, the control unit is electrically connected to the blockage detector, the control unit is electrically connected to an alarm, and the control unit is used to control the alarm to be issued by the alarm when a blockage is detected in the pipeline.
[0014] Preferably, the belt conveyor device further comprises a connecting pipe, a slide pipe and a discharge pipe, wherein:
[0015] The connecting pipe connects the slide pipe and the high end of the conveyor belt, the slide pipe extends along the arrangement direction of the tank body, all the discharge pipes are connected to the slide pipe, and the lower end of the discharge pipe is connected to the corresponding tank body.
[0016] Preferably, the slide pipe is arranged to be inclined compared to the horizontal plane.
[0017] Preferably, the belt conveyor device further comprises an air duct and a driving fan, wherein:
[0018] The driving fan is connected to the air duct, and the air duct is connected to the slide pipe. The material in the slide pipe can flow into the tank body driven by the airflow.
[0019] Preferably, the frame includes reinforcement frames, and the reinforcement frames are arranged at intervals along the moving direction of the conveyor belt.
[0020] The utility model provides an aluminum oxide conveying system, comprising the belt conveying device.
[0021] Compared with the prior art, the belt conveyor device and alumina conveying system provided by the utility model have the following beneficial effects: the inclined arrangement of the conveyor belt can convey materials such as alumina from a raw material tank at a low place to a tank body with a certain height, and when the filling port of the tank body is opened, the materials in the tank body can be transported into the conveyor vehicle, so that the alumina and other materials can be quickly loaded into the transport vehicle; when the conveyor belt deviates, tears or stalls, the control unit controls the conveyor belt to stop working, which is convenient for the conveyor belt to be shut down for maintenance, and for technical personnel to find problems, thereby preventing the conveyor belt from affecting the transportation of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a front view of the belt conveyor;
[0024] Figure 2 is a side view of the belt conveyor ( Figure 1 Middle A perspective);
[0025] Figure 3 This is a schematic diagram of the arrangement of deviation switch, speed detector, tear detector, pull rope switch and material blocking detector on the conveyor belt;
[0026] Figure 4 It is a schematic diagram of the principle of the belt conveyor.
[0027] In the figure, 11, reinforcement frame; 2, tank body; 21, filling port; 3, conveyor belt; 4, connecting pipe; 5, slide pipe; 6, discharge pipe; 7, air duct; 8, driving fan; 91, deviation switch; 92, pull rope switch; 93, tear detector; 94, speed detector; 95, blockage detector. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "center", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The embodiments of the utility model provide a belt conveyor device and an alumina conveying system, which facilitate the rapid loading of materials such as alumina into a transport vehicle, and are convenient for technicians to find problems and prevent the conveyor belt from affecting the transportation of materials.
[0032] Combine the following Figure 1-Figure 4 The technical solution provided by the utility model is described in more detail.
[0033] like Figure 1-Figure 4 As shown, the belt conveyor device provided by the utility model includes a tank body 2, a frame and a conveyor belt 3, wherein: the frame supports the conveyor belt 3, the conveyor belt 3 is transmitted on the frame, the conveyor belt 3 is inclined compared to the horizontal plane, and its high end is located above the tank body 2, and the conveyor belt 3 is used to transport materials from a low place to the tank body 2; a filling port 21 is provided below the tank body 2, and the filling port 21 is located above the ground. When the filling port 21 is opened, the material in the tank body 2 can flow into the transportation device through the filling port 21.
[0034] Arranged on both sides of the frame are: a deviation switch 91 for detecting whether the conveyor belt 3 deviates from the conveyor track, a tear detector 93 for detecting whether the conveyor belt 3 is torn, a speed detector 94 for detecting whether the conveyor belt 3 is stalled, and a control unit. The control unit is electrically connected to the deviation switch 91, the tear detector 93, the speed detector 94 and the conveyor belt 3, and is used to control the conveyor belt 3 to stop working when the conveyor belt 3 deviates from the conveyor track or is torn or stalled.
[0035] Among them, the deviation switch 91, the tear detector 93, and the speed detector 94 are all existing mature technologies and can be directly purchased from the market, and their structures are not described in detail here. Figure 4 As shown, the deviation switch 91, the tear detector 93, and the speed detector 94 are electrically connected to the conveying end of the control unit. The control unit can control the conveying belt 3 to stop working after starting according to the signals of the deviation switch 91, the tear detector 93, and the speed detector 94, so as to prevent the conveying belt 3 from running in a problem state for a long time. The control unit can be a single chip microcomputer with a pre-stored setting program, etc.
[0036] The belt conveyor provided by the utility model can convey materials such as alumina, and its purpose is to convey alumina and other materials into a tank body 2 with a certain height, and then open the filling port 21 to allow the materials in the tank body 2 to flow directly into the conveying vehicle to transport alumina without manual loading.
[0037] The inclined setting of the conveyor belt 3 can convey materials such as alumina from a raw material tank at a lower location to a tank body 2 with a certain height. By opening the filling port 21 of the tank body 2, the materials in the tank body 2 can be transported into the conveyor vehicle, which is convenient for quickly loading materials such as alumina into the transport vehicle; when the conveyor belt 3 deviates, tears or stalls, the control unit controls the conveyor belt 3 to stop working, which is convenient for the conveyor belt 3 to be shut down for maintenance, and for technicians to find problems, thereby preventing the conveyor belt 3 from affecting the transportation of materials.
[0038] As an alternative embodiment, see Figure 3 and Figure 4 As shown, a pull-rope switch 92 is provided on the side of the frame, and the pull-rope switch 92 is electrically connected to the conveyor belt 3 for stopping the conveyor belt 3 .
[0039] Among them, the pull rope switch 92 is an existing mature technology, which can be directly purchased on the market, and its structure is not described in detail here. The pull rope switch 92 is installed on the frames on both sides of the conveyor belt 3, and the pull rope switch 92 is connected along the two sides of the conveyor belt 3 with a wire rope. When an emergency occurs to the conveyor belt 3, the wire rope is pulled at any point along the site, and the wire rope drives the driving arm to rotate, and the torsion spring is driven by the transmission shaft to displace the precision cam, driving the micro switch to cut off the control line, so that the conveyor belt 3 stops running.
[0040] As an alternative embodiment, see Figure 3 As shown, a material blockage detector 93 is provided on the pipeline between the conveyor belt 3 and the tank body 2, and the control unit is electrically connected to the material blockage detector 93. The control unit is electrically connected to an alarm. The control unit is used to control the alarm to emit an alarm prompt when a material blockage is detected in the pipeline.
[0041] The working principle of the material blockage detector is based on the control principle of the flow of liquid, gas, powder and other materials. When the conveyor belt 3 operates normally, the material will flow through the material blockage detector on the pipeline. If the flow of the material reaches the preset standard and there is no obstruction, the material blockage detector will send a signal, and the converter will send a normal working signal after receiving the signal. If a blockage occurs in the equipment, the flow of the material will suddenly decrease or be interrupted, and the material blockage detector will sense the signal change. At this time, the converter will transmit the signal to the alarm and issue an alarm prompt. In this way, the detection and feedback of pipeline blockage are realized in a timely manner.
[0042] As an alternative embodiment, see Figure 1 and Figure 2 As shown, the belt conveyor device also includes a connecting pipe 4, a chute 5 and a discharge pipe 6, wherein: the connecting pipe 4 connects the chute 5 and the high end of the conveying belt 3, the chute 5 extends along the arrangement direction of the tank body 2, all the discharge pipes 6 are connected to the chute 5, and the lower end of the discharge pipe 6 is connected to the corresponding tank body 2.
[0043] After the material reaches the upper end of the conveyor belt 3, it enters the connecting pipe 4 and the chute 5. The chute 5 is inclined compared to the horizontal plane. Under the action of gravity, the material can flow along the chute 5 from the discharge pipe 6 into the tank body 2, thereby realizing the transfer of the material from the conveyor belt 3 to the tank body 2.
[0044] As an alternative embodiment, see Figure 2 As shown, the belt conveyor device also includes an air duct 7 and a driving fan 8, wherein the driving fan 8 is connected to the air duct 7, and the air duct 7 is connected to the chute 5, and the material in the chute 5 can flow into the tank body 2 driven by the airflow.
[0045] The fan 8 is driven to operate, so that an airflow with a certain pressure is formed in the air duct 7, and the material in the slide pipe 5 flows into the tank body 2 under the action of gravity and the driving of the airflow, which further facilitates the unloading of the material.
[0046] As an optional implementation, participate Figure 1 As shown, the frame includes a reinforcing frame 11, and the reinforcing frames 11 are arranged at intervals along the moving direction of the conveyor belt 3. The above structure can improve the stability of the conveyor belt 3 structure.
[0047] This embodiment also provides an alumina conveying system, including the above-mentioned belt conveying device.
[0048] The belt conveyor device can be applied to the conveyance of alumina, thereby improving the working efficiency of the conveyance of alumina.
[0049] In the description of this specification, specific features, structures or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0051] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A belt conveyor, characterized in that: It includes tank, frame and conveyor belt, including: The frame supports the conveyor belt, which is transmitted on the frame. The conveyor belt is inclined relative to the horizontal plane, and its high end is located above the tank body. The conveyor belt is used to transport materials from a low place into the tank body; A filling port is provided below the tank body, and the filling port is located above the ground. When the filling port is opened, the material in the tank body can flow into the transport device through the filling port. Arranged on both sides of the frame are: a deviation switch for detecting whether the conveyor belt deviates from the conveyor track, a tear detector for detecting whether the conveyor belt is torn, a speed detector for detecting whether the conveyor belt is stalled, and a control unit. The control unit is electrically connected to the deviation switch, the tear detector, the speed detector and the conveyor belt, and is used to control the conveyor belt to stop working when the conveyor belt deviates from the conveyor track, is torn or stalled.
2. The belt conveyor device according to claim 1, characterized in that: A pull-rope switch is arranged on the side of the frame, and the pull-rope switch is electrically connected to the conveyor belt and is used to stop the conveyor belt.
3. The belt conveyor device according to claim 1, characterized in that: A material blockage detector is provided on the pipeline between the conveyor belt and the tank body, the control unit is electrically connected to the material blockage detector, the control unit is electrically connected to an alarm, and the control unit is used to control the alarm to issue an alarm prompt when a material blockage is detected in the pipeline.
4. The belt conveyor according to claim 1, characterized in that: The belt conveyor device also includes a connecting pipe, a slide pipe and a discharge pipe, wherein: The connecting pipe connects the slide pipe and the high end of the conveyor belt, the slide pipe extends along the arrangement direction of the tank body, all the discharge pipes are connected to the slide pipe, and the lower end of the discharge pipe is connected to the corresponding tank body.
5. The belt conveyor device according to claim 4, characterized in that: The slide pipe is arranged inclined compared to the horizontal plane.
6. The belt conveyor according to claim 4, characterized in that: The belt conveyor device also includes an air duct and a driving fan, wherein: The driving fan is connected to the air duct, and the air duct is connected to the slide pipe. The material in the slide pipe can flow into the tank body driven by the airflow.
7. The belt conveyor according to claim 1, characterized in that: The frame includes reinforcement frames, and the reinforcement frames are arranged at intervals along the moving direction of the conveyor belt.
8. An alumina conveying system, characterized in that: It comprises the belt conveyor device described in any one of claims 1-7.