Intelligent cleaning system of linear filling machine

By designing an intelligent cleaning system on a linear filling machine, the front and back movement of the filling head and the recycling of cleaning liquid are solved, the problem of the inability to recycle cleaning liquid in the existing technology is solved, resource waste and workshop humidity are reduced, and the Equipment hygiene and CIP cleaning effect.

CN222434127UActive Publication Date: 2025-02-07HUBEI RUIYI AGRICULTURE CO LTD
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Patent Information

Application Number
CN202421154257.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-07
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the disinfection, cleaning of convertible items and CIP cleaning, the cleaning liquid and boiling water cannot be recycled, resulting in waste of resources and excessive workshop humidity, increasing the risk of equipment damage.

Method used

An intelligent cleaning system for linear filling machines is designed, using mobile filling heads and cleaning cars to realize the front and back movement of filling heads and the recycling of cleaning liquid. The filling head can be adjusted to a position close to the notch of the sink, and the cleaning liquid flows into the sewage pipe through the sink to avoid flowing to the conveying line. At the same time, by cleaning the conveyor pump and conveying pipeline of the car, the recovery liquid is pumped back to the filling cylinder to achieve circulating cleaning.

Benefits of technology

The recycling of cleaning liquid is realized, reducing resource waste; by quickly draining water, the workshop humidity is reduced, and the risk of equipment damage is reduced; the equipment hygiene is improved, and the CIP cleaning effect is improved.

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Abstract

The utility model discloses an intelligent cleaning system for a linear filling machine, which comprises a rack, a cleaning trolley and a filling material cylinder, moving mechanisms are arranged in two sides of the rack, a connecting frame capable of moving back and forth is arranged on the surface of each moving mechanism, a movable filling head is arranged at the bottom of each connecting frame, the filling heads are communicated with the filling material cylinders, and the filling material cylinders are communicated with the cleaning trolley. A water receiving tank is arranged below the filling head, the discharging end of the water receiving tank is connected with a connecting pipe, the outer end of the connecting pipe is connected with a three-way valve, the first output end of the three-way valve is used for discharging sewage, the second output end of the three-way valve is communicated with a cleaning trolley, and the cleaning trolley is communicated with a filling material cylinder through a conveying pipeline. By means of the structure, during material transferring and cleaning, material liquid and cleaning water can flow into the blow-off pipe through the water receiving groove and cannot flow to a conveying line, the sanitary condition of equipment is improved, and circulating cleaning is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to an intelligent cleaning system for a linear filling machine. Background Art

[0002] The linear filling machine in the food filling field needs to be cleaned regularly, generally by replacing the material with cleaning fluid to clean the internal space of the linear filling machine.

[0003] In the prior art, the filling head of the conventional domestic linear filling machine is designed to be installed above the bottle conveyor line of the machine. The filling head can only move up and down (the filling head of the follow-up filling machine can also only move up and down and left and right), and cannot move forward and backward. As a result, the liquid flowing out of the filling head during disinfection, item conversion cleaning and CIP cleaning will directly flow onto the conveyor line, causing pollution; secondly, the cleaning liquid enters from one end of the linear filling machine and is output from the other end of the linear filling machine. The cleaning liquid cannot be recycled, resulting in a waste of cleaning liquid; at the same time, during disinfection and cleaning, due to the limited position of the filling head, a large amount of boiling water flows onto the conveyor line, which will cause water vapor to diffuse in the workshop, causing the humidity in the workshop to exceed the standard and increasing the risk of damage to the electrical components of the equipment. If used in food production during the rainy season, it is very unfavorable for product microbial control. Utility Model Content

[0004] The utility model aims to provide an intelligent cleaning system for a linear filling machine, which can enable the material liquid and cleaning water to flow into the sewage pipe through the water receiving trough during material transfer cleaning, and will not flow onto the conveying line, thereby improving the sanitary condition of the equipment and realizing cyclic cleaning.

[0005] To achieve the above object, an intelligent cleaning system for a linear filling machine is provided, comprising a frame, a cleaning trolley, and a filling cylinder. A moving mechanism is provided inside both sides of the frame. A connecting frame that moves forward and backward is provided on the surface of the moving mechanism. A movable filling head is provided at the bottom of the connecting frame. The filling head is connected to the filling cylinder, and a water receiving tank is provided below the filling head.

[0006] The discharge end of the water receiving trough is connected with a connecting pipe, the outer end of the connecting pipe is connected with a three-way valve, the output end one of the three-way valve is used for sewage discharge, the output end two of the three-way valve is connected with a cleaning trolley, and the cleaning trolley is connected with the filling cylinder through a conveying pipeline.

[0007] According to the intelligent cleaning system of the linear filling machine, the moving mechanism includes a fixed frame fixedly connected to the inner side of the frame, the outer surface of the fixed frame is fixedly connected to a driving motor, the output end of the driving motor passes through the interior of the fixed frame and is fixedly connected to a lead screw, the outer wall of the lead screw is threadedly connected to a moving block, and the connecting frame is fixedly connected to the outer surface of the moving block.

[0008] According to the intelligent cleaning system for the linear filling machine, an electric telescopic rod is provided inside the connection frame, the bottom of the electric telescopic rod penetrates to the outside of the connection frame and is fixedly connected with a water distribution pipe, and the filling head is connected to the water distribution pipe.

[0009] According to the intelligent cleaning system for the linear filling machine, an output end of the three-way valve is connected to a sewage pipe.

[0010] According to the intelligent cleaning system for the linear filling machine, the output end 2 of the three-way valve is connected to an introduction pipe, and the outer end of the introduction pipe is connected to the cleaning trolley.

[0011] According to the intelligent cleaning system for the linear filling machine, a delivery pump is provided at the upper end of the cleaning trolley, an input end of the delivery pump is connected to the cleaning trolley, and an output end of the delivery pump is connected to the delivery pipeline.

[0012] According to the intelligent cleaning system for the linear filling machine, a pneumatic conversion valve is connected between the conveying pipeline and the filling cylinder.

[0013] According to the intelligent cleaning system for the linear filling machine, an output pump is provided on the outer surface of the filling cylinder, the input end of the output pump is connected to the filling cylinder, the output end of the output pump is connected to an output pipe, and the bottom of the output pipe is connected to the water distribution pipe.

[0014] The utility model has the following beneficial effects:

[0015] 1. Compared with the existing technology, the intelligent cleaning system of the linear filling machine is equipped with a moving mechanism, which allows the filling head to move forward and backward. When the material is transferred and cleaned, the material liquid and cleaning water will flow into the drain pipe through the water receiving trough and will not flow onto the conveying line, thereby improving the sanitary condition of the equipment.

[0016] 2. Compared with the existing technology, the intelligent cleaning system of the linear filling machine can realize automatic cycle cleaning by using a cleaning trolley for transfer when using the filling head for CIP cleaning, which improves the effect of CIP cleaning, and the acid / alkali solution can be recycled (reducing emissions), avoiding damage to personnel and equipment.

[0017] 3. Compared with the existing technology, the intelligent cleaning system of the linear filling machine can quickly flow the boiling water into the sewage pipe through the special water receiving trough and be quickly discharged during disinfection and cleaning. The boiling water in the workshop has slight water vapor, which reduces the difficulty of microbial control in the rainy season and avoids water vapor from damaging the electrical components of the workshop equipment.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0020] Figure 1 This is a schematic diagram of the overall structure of the intelligent cleaning system of the linear filling machine of the utility model;

[0021] Figure 2 This is a schematic diagram of the connection of the mobile mechanism of the intelligent cleaning system of the linear filling machine of the utility model;

[0022] Figure 3 It is a side sectional schematic diagram of the moving mechanism of the intelligent cleaning system of the linear filling machine of the utility model.

[0023] Legend:

[0024] 1. Frame; 2. Moving mechanism; 3. Connection frame; 4. Electric telescopic rod; 5. Water distribution pipe; 6. Filling head; 7. Water receiving tank; 8. Connecting pipe; 9. Three-way valve; 10. Drain pipe; 11. Inlet pipe; 12. Cleaning trolley; 13. Delivery pump; 14. Delivery pipeline; 15. Pneumatic conversion valve; 16. Filling cylinder; 17. Output pump; 18. Output pipe;

[0025] 21. Fixed frame; 22. Driving motor; 23. Lead screw; 24. Moving block. DETAILED DESCRIPTION

[0026] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0027] Reference Figure 1-3 The utility model embodiment of the linear filling machine intelligent cleaning system includes a frame 1 and a cleaning trolley 12, a filling cylinder 16, and a moving mechanism 2 is arranged inside both sides of the frame 1. The surface of the moving mechanism 2 is provided with a connecting frame 3 that moves forward and backward. Specifically, the moving mechanism 2 includes a fixed frame 21 fixedly connected to the inner side of the frame 1, and the outer surface of the fixed frame 21 is fixedly connected to a driving motor 22. The output end of the driving motor 22 passes through the interior of the fixed frame 21 and is fixedly connected to a lead screw 23. The outer wall of the lead screw 23 is threadedly connected to a moving block 24, and the connecting frame 3 is fixedly connected to the outer surface of the moving block 24.

[0028] In the above structure, the driving motor 22 drives the lead screw 23 to rotate, thereby driving the moving block 24 and the connecting frame 3 to move forward and backward for adjustment.

[0029] A movable filling head 6 is provided at the bottom of the connecting frame 3. Specifically, an electric telescopic rod 4 is provided inside the connecting frame 3. The bottom of the electric telescopic rod 4 passes through the outside of the connecting frame 3 and is fixedly connected with a water distribution pipe 5. The filling head 6 is connected to the water distribution pipe 5. Secondly, the filling head 6 is connected to the filling cylinder 16, and a water receiving trough 7 is provided below the filling head 6.

[0030] In the above structure, the electric telescopic rod 4 is used to adjust the height of the filling head 6 so that the filling head 6 can be adjusted to a position close to the notch of the water receiving tank 7.

[0031] The discharge end of the water receiving trough 7 is connected to a connecting pipe 8, the outer end of the connecting pipe 8 is connected to a three-way valve 9, the output end 1 of the three-way valve 9 is connected to a sewage pipe 10 for sewage discharge, the output end 2 of the three-way valve 9 is connected to an inlet pipe 11, the outer end of the inlet pipe 11 is connected to a cleaning trolley 12 (detachable), the cleaning trolley 12 is connected to a filling cylinder 16 (detachable) through a conveying pipe 14, specifically, a conveying pump 13 is provided at the upper end of the cleaning trolley 12, the input end of the conveying pump 13 is connected to the cleaning trolley 12, and the output end of the conveying pump 13 is connected to the conveying pipe 14, and secondly, a pneumatic conversion valve 15 is connected between the conveying pipe 14 and the filling cylinder 16.

[0032] The above structure pumps the recovered liquid into the filling cylinder 16 again through the delivery pump 13 and the delivery pipe 14 of the cleaning trolley 12, wherein the opening and closing of the pneumatic conversion valve 15 can control the liquid in the cleaning trolley 12 to flow into the filling cylinder 16, thereby realizing cyclic cleaning.

[0033] Secondly, an output pump 17 is provided on the outer surface of the filling cylinder 16 , the input end of the output pump 17 is connected to the filling cylinder 16 , the output end of the output pump 17 is connected to an output pipe 18 , and the bottom of the output pipe 18 is connected to the water distribution pipe 5 .

[0034] With the above structure, the output pump 17 can deliver the material or cleaning liquid in the filling cylinder 16 into the water distribution pipe 5 through the output pipe 18, and then enter the filling head 6 for filling or cleaning.

[0035] Working principle: When the linear filling machine is performing material transfer and cleaning, the material is replaced with cleaning liquid, and the switch of the driving motor 22 is turned on, so that the filling head 6 is placed above the water receiving tank 7, and the switch of the electric telescopic rod 4 is turned on, so that the filling head 6 can be adjusted to a position close to the notch of the water receiving tank 7, and the cleaning liquid in the filling head 6 flows into the water receiving tank 7;

[0036] During routine cleaning, personnel directly switch the three-way valve 9 to open the sewage pipe 10, so that the cleaning water is directly discharged into the sewage pipe 10. When CIP circulation cleaning is required, the three-way valve 9 is switched to allow the cleaning liquid to flow into the special cleaning trolley 12 for recovery and temporary storage. The recovered liquid is pumped into the filling cylinder 16 again through the delivery pump 13 and delivery pipeline 14 of the cleaning trolley 12. The opening and closing of the pneumatic switching valve 15 can control the liquid in the cleaning trolley 12 to flow into the filling cylinder 16 to achieve circulation cleaning.

[0037] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. Intelligent cleaning system for linear filling machine, characterized by: The invention comprises a frame (1), a cleaning trolley (12), and a filling cylinder (16), wherein a moving mechanism (2) is arranged inside both sides of the frame (1), a connecting frame (3) that can move forward and backward is arranged on the surface of the moving mechanism (2), a movable filling head (6) is arranged at the bottom of the connecting frame (3), the filling head (6) is connected to the filling cylinder (16), and a water receiving tank (7) is arranged below the filling head (6); The discharge end of the water receiving trough (7) is connected to a connecting pipe (8), the outer end of the connecting pipe (8) is connected to a three-way valve (9), the output end 1 of the three-way valve (9) is used for sewage discharge, the output end 2 of the three-way valve (9) is connected to a cleaning trolley (12), and the cleaning trolley (12) is connected to a filling cylinder (16) through a conveying pipe (14).

2. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: The moving mechanism (2) comprises a fixed frame (21) fixedly connected to the inner side of the frame (1); a driving motor (22) is fixedly connected to the outer surface of the fixed frame (21); an output end of the driving motor (22) passes through the interior of the fixed frame (21) and is fixedly connected to a lead screw (23); an outer wall of the lead screw (23) is threadedly connected to a moving block (24); and the connecting frame (3) is fixedly connected to the outer surface of the moving block (24).

3. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: An electric telescopic rod (4) is arranged inside the connection frame (3); the bottom of the electric telescopic rod (4) penetrates the outside of the connection frame (3) and is fixedly connected to a water distribution pipe (5); and the filling head (6) is in communication with the water distribution pipe (5).

4. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: An output end of the three-way valve (9) is connected to a sewage discharge pipe (10).

5. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: The second output end of the three-way valve (9) is connected to an introduction pipe (11), and the outer end of the introduction pipe (11) is connected to a cleaning trolley (12).

6. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: A delivery pump (13) is provided at the upper end of the cleaning trolley (12); an input end of the delivery pump (13) is connected to the cleaning trolley (12), and an output end of the delivery pump (13) is connected to a delivery pipeline (14).

7. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: A pneumatic conversion valve (15) is connected between the delivery pipeline (14) and the filling cylinder (16).

8. The intelligent cleaning system for linear filling machines according to claim 1 is characterized in that: An output pump (17) is disposed on the outer surface of the filling cylinder (16); an input end of the output pump (17) is connected to the filling cylinder (16); an output end of the output pump (17) is connected to an output pipe (18); and a bottom of the output pipe (18) is connected to the water distribution pipe (5).