Novel crust breaking hammer head
By designing the strike head, installation head, magnet, locking shaft and pulling ring in the shell hammer head, the function of quickly replacing the shell hammer head is achieved, solving the cumbersome problems of the traditional replacement process and improving work efficiency.
Patent Information
- Application Number
- CN202420302590.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The replacement process of traditional shell hammer heads is cumbersome, time-consuming and labor-intensive, and low efficiency, which leads to the failure of alumina to enter the electrolyte liquid smoothly when the electrolytic tank is discharged.
A new type of shell hammer head is designed, and the function of quickly replacing shell hammer head by setting the striker head, mounting head, magnet, locking shaft and pulling ring is realized. The specific steps include using a tiny hook to hook the pull loop, pulling out the locking shaft, then matching the new strike head with the mounting head, and inserting the locking shaft into the locking round groove.
Through this design, the efficiency of shell hammer replacement is significantly improved, the operation steps and time are reduced, and the work efficiency is improved.
Smart Images

Figure CN222434651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum electrolysis, in particular to a novel shell-breaking hammer head. Background Art
[0002] The electrolytic cell is unloaded through several unloading holes set at the center seam, and unloading is carried out every tens of seconds. Due to the effect of high-temperature sintering, the alumina at the unloading hole is easily sintered to form a harder shell surface to seal the unloading hole, thereby hindering the smooth entry of alumina into the electrolyte during unloading. The current electrolytic cell is equipped with a shelling cylinder at the corresponding position of each unloading hole. The lower end of the cylinder is equipped with a cylindrical shelling hammer head. Before each unloading, the shell is broken once to pierce the unloading hole to ensure that the alumina can smoothly enter the electrolyte during unloading. The shelling hammer head is generally composed of three parts: a hammer head, a hammer rod, and an end shaft. The hammer rod and hammer head of the traditional shelling hammer head are welded from steel pipes and round steels of the same diameter.
[0003] During long-term shelling operations, the hammer head is gradually corroded and consumed by the electrolytic solution, becoming shorter and shorter. When it cannot reach the electrolytic solution, the hammer head needs to be replaced. Every time a traditional shelling hammer head is replaced, the entire cylinder and hammer rod need to be hung down from the tank, and then hung up and installed again after replacement. The operation is cumbersome, time-consuming, labor-intensive, and inefficient. Utility Model Content
[0004] The utility model provides a novel shell beating hammer head, which can quickly complete the replacement of the shell beating hammer head, thereby improving work efficiency.
[0005] To achieve the above-mentioned purpose, a new type of shell-breaking hammer head is provided, including a striking head, a matching groove is provided in the upper surface of the striking head, the matching groove is rectangular, a locking circular groove is provided on the top of the striking head, the locking circular groove and the matching groove are connected in center, the locking circular groove and the matching groove are perpendicular to each other, the locking circular groove passes through the cylindrical surface of one side of the striking head, and the locking circular groove that does not pass through the side surface of the striking head is fixedly connected with a magnet, a mounting head is provided on the upper surface of the striking head, and a matching block is provided on the lower surface of the mounting head, the matching block has the same specifications as the matching groove, a connecting hole is provided in the center of the matching block, and the connecting hole has the same specifications as the locking circular groove, a locking shaft is slidably connected in the locking circular groove, the locking shaft has the same diameter as the locking circular groove, the locking shaft is in contact with the magnet, the locking shaft is made of steel, the locking shaft passes through the connecting hole at the same time, and the locking shaft is completely inserted in the locking circular groove. The striking head is provided to facilitate the striking of the hard shell that blocks the feed hole, the magnet is provided to facilitate fixing the position of the locking shaft in the locking circular groove, the mounting head is provided to facilitate fixing on the hammer rod and quickly connecting with the striking head, the locking rod is provided to facilitate fixing the mounting head and the striking head together, and the matching block is provided to facilitate the matching between the striking head and the mounting head.
[0006] According to the novel shell-breaking hammer head, the distance from the axis of the connecting hole to the lower surface of the mounting head is the same as the distance from the axis of the locking circular groove to the upper surface of the striking head, the locking shaft is away from the magnet to fix the connecting pull ring, and the pull ring itself is completely in the locking circular groove. The pull ring is provided to facilitate the operator to use a small hook to pull the locking rod out of the locking circular groove, thereby removing the striking head from the mounting head.
[0007] According to the novel shell-breaking hammer head, the upper surface of the striking head is fixedly connected to a positioning shaft, the number of the positioning shafts is two and they are symmetrically distributed about the matching groove, and the top of the positioning shaft is conical. The positioning shaft is provided to facilitate the matching with the positioning hole on the mounting head to ensure the relative position accuracy of the matching block and the matching groove, thereby ensuring that the locking shaft can pass through the locking circular groove and the connecting hole at the same time.
[0008] According to the novel shell-breaking hammer head, the lower surface of the mounting head is provided with positioning holes, the number of the positioning holes is two and corresponds to the position of the positioning shaft, the depth of the positioning holes is greater than the height of the positioning shaft. The positioning holes are provided to facilitate the cooperation with the positioning shaft.
[0009] According to the novel shell-breaking hammer head, the mounting head is cylindrical, the cylindrical surface at the bottom of the mounting head is fixedly connected to the fixing sleeve, the inner cylindrical diameter of the fixing sleeve is larger than the diameter of the mounting head except for the connection with the cylindrical surface of the mounting head, and a threaded groove is arranged inside the fixing sleeve near the bottom. The fixing sleeve is arranged to facilitate the fixing of the protective sleeve.
[0010] According to the novel shell-breaking hammer head, the cylindrical surface of the striking head is slidably connected to a protective sleeve, the outer cylindrical surface of the protective sleeve is provided with threads near the top, and the threaded end of the protective sleeve and the threaded groove end of the inner cylindrical surface of the fixed sleeve are connected together by threads. The protective sleeve is provided to facilitate preventing the electrolyte from splashing into the locking groove and corroding the pull ring.
[0011] According to the novel shell-breaking hammer head, a protruding block is arranged near the bottom of the outer cylindrical surface of the protective sleeve, and the number of the protruding blocks is multiple. The protruding block is arranged to facilitate the rotation of the protective sleeve, so that the protective sleeve is connected to the fixed sleeve through threads.
[0012] According to the novel shell-breaking hammer head, the bottom of the striking head is conical, the diameter of the mounting head is larger than the diameter of the striking head, the upper surface of the protective sleeve contacts the lower surface of the mounting head, and the lower surface of the fixing sleeve is higher than the top of the locking circular groove. The bottom of the mounting head is set to be conical in order to facilitate better striking of the hard shell that blocks the feeding hole.
[0013] The beneficial effects of the utility model include: by arranging the striking head, the mounting head, the magnet and the locking shaft, the shell-breaking hammer head can be quickly replaced, thereby improving the work efficiency.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0016] Figure 1 This is a schematic diagram of the overall structure of a new shell-breaking hammer head of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a new shell-breaking hammer head of the utility model;
[0018] Figure 3 This is a parts diagram of a striking head of a new shell-breaking hammer head of the utility model;
[0019] Figure 4 This is a part diagram of the installation head of a new shell-breaking hammer head of the utility model;
[0020] Figure 5 It is a schematic cross-sectional structure diagram of the locking circular groove position of the striking head of a new shell-breaking hammer head of the utility model;
[0021] Figure 6 It is an enlarged view of the local structure at position A of a new shell-breaking hammer head of the utility model.
[0022] Legend:
[0023] 1. Striking head; 101. Locking circular groove; 102. Matching groove; 2. Protective sleeve; 3. Protruding block; 4. Fixing sleeve; 5. Mounting head; 501. Matching block; 502. Positioning hole; 503. Connecting hole; 6. Positioning shaft; 7. Magnet; 8. Locking shaft; 9. Pull ring. DETAILED DESCRIPTION
[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0025] Reference Figure 1-6The utility model embodiment provides a new type of shell-breaking hammer head, which includes a striking head 1, a matching groove 102 is arranged in the upper surface of the striking head 1, and the matching groove 102 is rectangular. A locking circular groove 101 is arranged on the top of the striking head 1, and the locking circular groove 101 and the matching groove 102 are connected in the center, and the locking circular groove 101 and the matching groove 102 are perpendicular. The locking circular groove 101 penetrates the cylindrical surface of one side of the striking head 1, and the side surface of the striking head 1 that does not penetrate the locking circular groove 101 is fixedly connected to the magnet 7. The upper surface of the striking head 1 is provided with a mounting head 5, and the lower surface of the mounting head 5 is provided with There is a matching block 501, the specification of the matching block 501 is the same as that of the matching groove 102, a connecting hole 503 is set in the center of the matching block 501, the specification of the connecting hole 503 is the same as that of the locking circular groove 101, a locking shaft 8 is slidably connected in the locking circular groove 101, the diameter of the locking shaft 8 is the same as that of the locking circular groove 101, the locking shaft 8 is in contact with the magnet 7, the locking shaft 8 is made of steel, the locking shaft 8 passes through the connecting hole 503 at the same time, the locking shaft 8 is completely inserted in the locking circular groove 101, the top end of the mounting head 5 is fixed to the hammer rod by welding, and the cylindrical surface of the locking shaft 8 has a high degree of smoothness.
[0026] The mounting head 5 is cylindrical, and the cylindrical surface at the bottom of the mounting head 5 is fixedly connected to the fixing sleeve 4. The inner cylindrical diameter of the fixing sleeve 4 except for the connection with the cylindrical surface of the mounting head 5 is larger than the diameter of the mounting head 5. A threaded groove is arranged inside the fixing sleeve 4 near the bottom.
[0027] The cylindrical surface of the striking head 1 is slidably connected to the protective sleeve 2, and a thread is provided near the top of the outer cylindrical surface of the protective sleeve 2. The threaded end of the protective sleeve 2 and the threaded groove end of the inner cylindrical surface of the fixing sleeve 4 are connected together by threads. The protective sleeve 2 and the fixing sleeve 4 can be connected together by rotating the protective sleeve 2 upward. A protruding block 3 is provided near the bottom of the outer cylindrical surface of the protective sleeve 2. There are multiple protruding blocks 3. When the operator rotates the protective sleeve 2, he needs to wear gloves or use tools to contact the protruding blocks 3. The upper surface of the protective sleeve 2 contacts the lower surface of the mounting head 5, and the lower surface of the fixing sleeve 4 is higher than the top of the locking circular groove 101.
[0028] The upper surface of the striking head 1 is fixedly connected to the positioning shaft 6. There are two positioning shafts 6 and they are symmetrically distributed about the matching groove 102. The top of the positioning shaft 6 is conical, and the cylindrical surface of the positioning shaft 6 is relatively smooth. The lower surface of the mounting head 5 is provided with a positioning hole 502. There are two positioning holes 502 and they correspond to the positions of the positioning shaft 6. The depth of the positioning hole 502 is greater than the height of the positioning shaft 6.
[0029] The distance from the axis line of the connecting hole 503 to the lower surface of the mounting head 5 is the same as the distance from the axis line of the locking groove 101 to the upper surface of the striking head 1. The locking shaft 8 is fixedly connected to the pull ring 9 away from the magnet 7. The pull ring 9 itself is completely in the locking groove 101. When the locking shaft 8 needs to be taken out, the user needs to use a small hook to hook the pull ring 9, and then pull the locking shaft 8 out of the locking groove 101. The bottom of the striking head 1 is conical, and the diameter of the mounting head 5 is larger than the diameter of the striking head 1.
[0030] Working principle: When replacing the corroded striking head 1, first rotate the protective cover 2 to separate the protective cover 2 and the fixing cover 4 and remove them from the striking head 1, then use a small hook to reach into the locking circular groove 101 to hook the pull ring 9, and then pull out the locking shaft 8. At this time, the corroded striking head 1 will be separated from the mounting head 5, and then the new striking head 1 and the mounting head 5 are matched, and the locking shaft 8 is inserted into the locking circular groove 101 until it contacts the magnet 7. At this time, the new striking head 1 and the mounting head 5 are fixed together, and then the protective cover 2 is installed on the new striking head 1 and fixed together with the fixing cover 4 by threads. The whole process is convenient, fast, time-saving and labor-saving.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A new shelling hammer head, characterized in that: The invention comprises a striking head (1), wherein a matching groove (102) is arranged in the upper surface of the striking head (1), wherein the matching groove (102) is rectangular, wherein a locking circular groove (101) is arranged on the top of the striking head (1), wherein the locking circular groove (101) and the matching groove (102) are centrally connected, wherein the locking circular groove (101) and the matching groove (102) are perpendicular to each other, wherein the locking circular groove (101) penetrates a cylindrical surface on one side of the striking head (1), wherein the side surface of the striking head (1) that does not penetrate the locking circular groove (101) is fixedly connected to a magnet (7), wherein a mounting head (5) is arranged on the upper surface of the striking head (1), wherein the mounting head (5) 5) A matching block (501) is provided on the lower surface, and the matching block (501) has the same specifications as the matching groove (102). A connecting hole (503) is provided at the center of the matching block (501), and the connecting hole (503) has the same specifications as the locking circular groove (101). A locking shaft (8) is slidably connected in the locking circular groove (101), and the locking shaft (8) has the same diameter as the locking circular groove (101). The locking shaft (8) is in contact with the magnet (7), and the locking shaft (8) is made of steel. The locking shaft (8) passes through the connecting hole (503) at the same time, and the locking shaft (8) is completely inserted in the locking circular groove (101).
2. A new shell breaking hammer head according to claim 1, characterized in that: The distance from the axis of the connecting hole (503) to the lower surface of the mounting head (5) is the same as the distance from the axis of the locking circular groove (101) to the upper surface of the striking head (1); the locking shaft (8) is fixedly connected to the pull ring (9) away from the magnet (7); and the pull ring (9) itself is completely in the locking circular groove (101).
3. A new shell breaking hammer head according to claim 1, characterized in that: The upper surface of the striking head (1) is fixedly connected to a positioning shaft (6), the positioning shafts (6) are two in number and are symmetrically distributed about the matching groove (102), and the top end of the positioning shaft (6) is conical.
4. A new shell breaking hammer head according to claim 1, characterized in that: The lower surface of the mounting head (5) is provided with positioning holes (502), the number of the positioning holes (502) is two and corresponds to the position of the positioning shaft (6), and the depth of the positioning holes (502) is greater than the height of the positioning shaft (6).
5. A new shell breaking hammer head according to claim 1, characterized in that: The mounting head (5) is cylindrical, the cylindrical surface at the bottom of the mounting head (5) is fixedly connected to the fixing sleeve (4), the inner cylindrical diameter of the fixing sleeve (4) except for the connection with the cylindrical surface of the mounting head (5) is larger than the diameter of the mounting head (5), and a threaded groove is arranged inside the fixing sleeve (4) near the bottom.
6. A new shell breaking hammer head according to claim 5, characterized in that: The cylindrical surface of the striking head (1) is slidably connected to the protective sleeve (2), the outer cylindrical surface of the protective sleeve (2) is provided with a thread near the top, and the threaded end of the protective sleeve (2) and the threaded groove end of the inner cylindrical surface of the fixing sleeve (4) are connected together by threads.
7. A new shell breaking hammer head according to claim 6, characterized in that: A protruding block (3) is arranged near the bottom of the outer cylindrical surface of the protective sleeve (2), and the protruding blocks (3) are multiple in number.
8. A new shell breaking hammer head according to claim 7, characterized in that: The bottom of the striking head (1) is conical, the diameter of the mounting head (5) is larger than the diameter of the striking head (1), the upper surface of the protective sleeve (2) is in contact with the lower surface of the mounting head (5), and the lower surface of the fixing sleeve (4) is higher than the top of the locking circular groove (101).