Integrated concrete carbonization tester
By designing an integrated concrete carbonization tester and integrating multi-function modules, the existing testing methods and equipment are bulky and cumbersome, and efficient and accurate concrete carbonization test is achieved.
Patent Information
- Application Number
- CN202411927805.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-28
AI Technical Summary
The existing concrete carbonization test methods are bulky, cumbersome to operate, depend on artificial skills, and the test accuracy is greatly affected by environmental conditions.
An integrated concrete carbonization tester is designed, integrating drilling, ash cleaning, reagent spraying, carbonization depth measurement and data recording functions, adopting a lightweight and modular design, including laser rangefinder, drilling assembly, cleaning assembly and storage assembly.
It simplifies the operation process, improves testing efficiency and accuracy, reduces dependence on manual skills, adapts to complex construction environments and space-constrained areas, and supports automatic data acquisition and analysis.
Smart Images

Figure CN119534816A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of concrete durability testing, and in particular to an integrated concrete carbonization tester. Background Art
[0002] When concrete is exposed to air, CO2 in the air penetrates into the surface and micropores of concrete, and reacts with Ca(OH)2 and alkaline gel in concrete in the presence of water to generate CaCO3 and H2O, which is the carbonization of concrete. Concrete carbonization will reduce the alkalinity of concrete and increase the number of hydrogen ions in the concrete pore solution. In addition, the intrusion of external water will weaken the protective effect of concrete on steel bars. Therefore, the test of concrete carbonization depth is an extremely important measurement item.
[0003] Concrete carbonation test is an important means to evaluate the durability of concrete, and the rebound method is usually used for testing. This method uses a rebound hammer to measure the concrete surface to evaluate the hardness and carbonation degree of the concrete. During the test, it is necessary to first use a chisel or drill to chisel out a notch on the concrete surface to remove floating dust and provide a good reaction surface. Subsequently, phenolphthalein indicator is sprayed to show color differences when the carbonation depth changes. Finally, the notch depth is tested with a rebound hammer to infer the degree of carbonation of the concrete.
[0004] However, the existing concrete carbonization test methods have the following problems:
[0005] (1) The equipment is bulky and inconvenient to carry: When conducting carbonization tests, it is necessary to carry a variety of tools to complete different operations. The equipment is numerous and inconvenient to carry, especially when the on-site conditions are limited. The operation is inconvenient, which increases the complexity and physical burden of the operation.
[0006] (2) Complicated operation: The operation process includes multiple steps, such as chiseling out gaps, cleaning up loose dust, spraying phenolphthalein indicator, etc., which rely heavily on manual operation. The process is complicated and time-consuming. Operations such as drilling holes and cleaning up loose dust require personnel to have certain skills and experience. For non-professional operators, test errors caused by improper operation are prone to occur.
[0007] (3) High requirements for surface cleanliness: The test accuracy is greatly affected by the cleanliness of the concrete surface. If the floating dust on the notch is not thoroughly cleaned, it may lead to errors in the test results.
[0008] (4) Sensitive to environmental conditions: In actual construction sites, the test method is often affected by factors such as environmental humidity and temperature. This test method is relatively sensitive to environmental humidity, temperature and other conditions. Especially in a humid environment, moisture is easily attached to the surface of the concrete, affecting the accuracy of the test results.
[0009] In order to solve the above problems, an integrated concrete carbonation tester was designed. Summary of the invention
[0010] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide an integrated concrete carbonation tester to simplify the operation process, improve the test efficiency, reduce the dependence on manual skills, and improve the accuracy and stability of the test.
[0011] In order to achieve the above-mentioned invention object, the present invention adopts the following technical solutions:
[0012] An integrated concrete carbonation tester, the tester is used to test the degree of concrete carbonation;
[0013] The tester includes a testing component, a drilling component, a cleaning component, and a storage component;
[0014] The test assembly comprises a housing, one end of which is provided with a laser rangefinder;
[0015] The drilling assembly is detachably arranged at the other end of the housing, and the drilling assembly is used to drill holes in the concrete;
[0016] The cleaning assembly is detachably arranged on a side wall of the housing, the cleaning assembly is located on one side of the drilling assembly, and the cleaning assembly is used to clean dust and debris after drilling;
[0017] The storage assembly can be slidably disposed on an inner wall of one side of the housing, and the storage assembly is used to store test records, reagent spray bottles and other related tools;
[0018] The laser rangefinder is used to measure the distance between the concrete surface and the carbonized layer.
[0019] In an exemplary embodiment of the present disclosure, the drilling assembly includes a drill bit and a first motor;
[0020] The other end of the shell is recessed inward to form a mounting groove, the first motor is threadedly installed in the mounting groove, and the first motor output shaft extends out of the mounting groove and is detachably connected to the drill bit.
[0021] In an exemplary embodiment of the present disclosure, a connector is provided at the output end of the first motor, an electromagnet is provided on the inner wall of the connector close to the first motor, and the drill bit can be clamped on the electromagnet;
[0022] At least one card slot is arranged on the circumferential outer wall of the drill bit, at least one moving rod is movably arranged on the circumferential side wall of the joint, a handle is arranged at one end of the moving rod, a card block matching the card slot is arranged at the other end of the moving rod, and the moving rod can reciprocate in the joint, at least one spring is arranged on the card block, and the other end of the spring is connected to the circumferential inner wall of the joint.
[0023] In an exemplary embodiment of the present disclosure, the blocking block is arranged obliquely away from a side wall of the moving rod.
[0024] In an exemplary embodiment of the present disclosure, the cleaning assembly includes a fan and a second motor;
[0025] A cavity is provided on one side wall of the shell, an opening is provided on a side wall of the cavity away from the laser rangefinder, and a protective cover is detachably provided in the opening;
[0026] The second motor is movably arranged on the inner wall of the bottom end of the cavity, the fan is connected to the output end of the second motor, the fan faces the shield, and an electric heating tube is arranged on a side frame of the shield close to the fan.
[0027] In an exemplary embodiment of the present disclosure, a worm gear is rotatably arranged on the inner wall of the bottom end of the cavity, the second motor is detachably arranged on the top end of the worm gear, a worm screw meshing with the worm gear is rotatably arranged in the cavity, one end of the worm screw extends out of the cavity and is connected to the knob.
[0028] In one exemplary embodiment of the present disclosure, the storage assembly includes a drawer;
[0029] The drawer is slidably arranged in the shell through a slide rail, a handle is arranged on an outer wall of the shell away from the shell, and a plurality of independent compartments are arranged in the drawer;
[0030] The drawer is configured to be pushed into and pulled out of the housing in a front-rear direction.
[0031] In an exemplary embodiment of the present disclosure, a camera is disposed at one end of the shell, and the camera is located on one side of the laser rangefinder.
[0032] In an exemplary embodiment of the present disclosure, a power supply and a control panel are arranged in the housing, and a display screen and a keyboard are arranged on the outer wall of the housing;
[0033] The power supply is used to provide power support for the tester;
[0034] The control panel is used to control the operation of the tester;
[0035] The display screen is used to display the operating status and test results of the tester;
[0036] The keyboard is used to input control commands.
[0037] In an exemplary embodiment of the present disclosure, a power generation device is also provided on the shell, and the power generation device is used to provide power support for the tester to reduce the power consumption of the power supply.
[0038] Beneficial effects of the present disclosure:
[0039] (1) The present invention integrates the functions of drilling, cleaning, reagent spraying, carbonization depth measurement and data recording into one device, avoiding the problem that the traditional method requires the coordination of multiple tools, greatly simplifies the operation process, improves test efficiency, reduces dependence on manual skills, and improves the accuracy and stability of the test.
[0040] (2) The present invention adopts a lightweight and modular design, and the mechanical structure is composed of multiple precisely designed parts to ensure the stability, reliability and efficiency of the equipment. By highly integrating various modules, the efficiency, flexibility and convenience of the equipment at work are ensured, making it easy to carry and use on site, and is particularly suitable for complex construction environments and areas with limited space.
[0041] (3) The present invention has a simple structure, and each module can be disassembled and assembled, and can be quickly disassembled and replaced. Users can flexibly configure and adjust according to actual needs, thereby improving the use efficiency and maintenance convenience of the equipment.
[0042] (4) The present disclosure has strong environmental adaptability, supports automatic data collection and analysis, and further promotes the standardization and normalization of test methods to meet the efficient, convenient and accurate requirements of modern engineering for concrete durability assessment.
[0043] (5) The present invention adopts a highly integrated and intelligent design, which significantly improves the efficiency, accuracy and applicability of concrete carbonization testing, and provides valuable technical support for engineering quality control and durability evaluation. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The accompanying drawings herein are incorporated into the specification and constitute a part of the specification, illustrate embodiments consistent with the present disclosure, and together with the specification are used to explain the principles of the present disclosure. Obviously, the accompanying drawings described below are only some embodiments of the present disclosure, and for ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
[0045] Figure 1 This is a schematic structural diagram of an integrated concrete carbonization tester in one embodiment of the present disclosure;
[0046] Figure 2 This is a schematic diagram of the internal structure of a joint in one embodiment of the present disclosure;
[0047] Figure 3 This is a schematic diagram of the structure of a cleaning component in one embodiment of the present disclosure;
[0048] Figure 4 This is a schematic diagram of the internal structure of a housing in one embodiment of the present disclosure;
[0049] Figure 5 This is a schematic diagram of the internal structure of a drawer in one embodiment of the present disclosure.
[0050] Description of reference numerals:
[0051] 1. Shell; 2. Laser rangefinder; 3. Drill; 4. First motor; 5. Mounting slot; 6. Interface; 7. Connector; 8. Electromagnet; 9. Card slot; 10. Moving rod; 11. Handle; 12. Card block; 13. Spring; 14. Fan; 15. Second motor; 16. Cavity; 17. Opening; 18. Shield; 19. Electric heating tube; 20. Worm gear; 21. Worm; 22. Knob; 23. Drawer; 24. Slide rail; 25. Handle; 26. Camera; 27. Power supply; 28. Control panel; 29. Display; 30. Keyboard. DETAILED DESCRIPTION
[0052] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present disclosure will be comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed descriptions will be omitted. In addition, the drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale.
[0053] Although relative terms such as "upper" and "lower" are used in this specification to describe the relative relationship of one component of the illustration to another component, these terms are used in this specification only for convenience, such as according to the orientation of the examples described in the drawings. It is understood that if the device of the illustration is turned upside down, the component described as "upper" will become the component "lower". When a structure is "on" other structures, it may mean that the structure is formed integrally on the other structure, or that the structure is "directly" disposed on the other structure, or that the structure is "indirectly" disposed on the other structure through another structure.
[0054] The terms "a", "an", "the", "said" and "at least one" are used to indicate the presence of one or more elements / components / etc.; the terms "including" and "having" are used to express an open-ended inclusive meaning and mean that additional elements / components / etc. may exist in addition to the listed elements / components / etc.; the terms "first", "second" and "third" etc. are used merely as labels and are not intended to limit the quantity of their objects.
[0055] The present disclosure provides an integrated concrete carbonization tester. Figure 1 The tester is used to test the carbonization degree of concrete; the tester includes a test component, a drilling component, a cleaning component and a storage component; the test component includes a shell 1, and a laser rangefinder 2 is arranged at one end of the shell 1; the drilling component is detachably arranged at the other end of the shell 1, and the drilling component is used to drill holes in concrete; the cleaning component is detachably arranged on a side wall of the shell 1, and the cleaning component is located on one side of the drilling component, and the cleaning component is used to clean dust and debris after drilling; the storage component is slidably arranged on an inner wall of one side of the shell 1, and the storage component is used to store test records, reagent spray bottles and other related tools; the laser rangefinder 2 is used to measure the distance between the concrete surface and the carbonization layer.
[0056] In the disclosed embodiment, the integrated concrete carbonization tester is composed of a testing component, a drilling component, a cleaning component and a storage component, wherein the testing component includes a shell 1 and a laser rangefinder 2, the laser rangefinder 2 is detachably mounted on one end of the shell 1, the drilling component is detachably mounted on the other end of the shell 1, the cleaning component is detachably mounted on a side wall of the shell 1, and the storage component is slidably mounted on an inner wall of one side of the shell 1. The concrete surface is drilled by the drilling component, and the dust and debris in the drilled hole are cleaned by the cleaning component to ensure the accuracy of the measurement process and avoid external interference with the test results. The storage component is used to store tools required for the test work, such as test records, reagent spray bottles, etc., and the indicator solution is sprayed into the borehole by the reagent spray bottle. The distance between the concrete surface and the carbonized layer is accurately measured by the laser rangefinder 2 to determine the depth of the concrete carbonized layer.
[0057] Compared with the existing rebound test method, the integrated concrete carbonation tester integrates drilling, cleaning, reagent spraying, carbonation depth measurement and data recording functions into one device, avoiding the problem that the traditional method requires the coordination of multiple tools, greatly simplifying the operation process, improving test efficiency, reducing dependence on manual skills, and improving the accuracy and stability of the test; adopting a lightweight and modular design, the mechanical structure consists of multiple precisely designed parts to ensure the stability, reliability and efficiency of the equipment; through the high integration of various modules, the efficiency, flexibility and convenience of the equipment at work are ensured, which is easy to carry and use on site, and is particularly suitable for complex construction environments and areas with confined space; each module can be disassembled and assembled, and can be quickly disassembled and replaced. Users can flexibly configure and adjust according to actual needs, thereby improving the use efficiency and maintenance convenience of the equipment.
[0058] In one embodiment of the present disclosure, the test assembly only includes the laser rangefinder 2, and the drilling assembly, the cleaning assembly, and the storage assembly can be detachably mounted on the laser rangefinder 2. In this way, all components can be tightly integrated into a single device in a working order, and the device can be made more compact through modular design, easy to carry and adaptable to various working conditions, thereby improving the portability of the tester.
[0059] Optionally, the laser rangefinder 2 is a high-precision laser rangefinder.
[0060] Optionally, the housing 1 and the shell of the laser rangefinder 2 are both made of high-strength materials, such as high-strength aluminum alloy. In this way, the housing 1 and the laser rangefinder 2 have excellent impact resistance and waterproof performance, which is convenient for coping with testing requirements in various harsh environments.
[0061] It can be understood that the high-precision laser rangefinder 2 is based on the principle of laser emission and reflection, and can accurately measure the distance between the concrete surface and the carbonized layer. The laser rangefinder 2 has a real-time data feedback function, which can quickly provide carbonized layer depth information to help users quickly judge the degree of carbonization. At the same time, the laser rangefinder 2 has built-in data recording and analysis functions, and can export data to a computer via Bluetooth or USB interface for subsequent analysis and archiving.
[0062] In one embodiment of the present disclosure, the housing 1 or the laser rangefinder 2 is connected to the drilling component, the cleaning component, and the storage component through a standardized modular interface. In this way, it is possible to ensure that the overall structure of the tester is compact and stable, improve the efficient transmission and compatibility between the modules, realize convenient disassembly and replacement of the modules, reduce the cumbersome operating steps during use, and improve the flexibility of the tester.
[0063] It can be understood that the housing 1 is the core component of the tester and serves as a support and connection carrier for other modules.
[0064] It can be understood that the laser rangefinder 2 can also serve as a core component of the tester, not only responsible for the measurement of the concrete carbonization test, but also as a support and connection carrier for other modules.
[0065] In one embodiment of the present disclosure, see Figure 1 The drilling assembly includes a drill bit 3 and a first motor 4; the other end of the housing 1 is recessed inward to form a mounting groove 5, the first motor 4 is threadedly mounted in the mounting groove 5, and the output shaft of the first motor 4 extends out of the mounting groove 5 and is detachably connected to the drill bit 3. In this way, the drilling assembly can be quickly disassembled and replaced, so that the drilling assembly is firmly connected to the housing 1, ensuring the stability and synchronization of the drilling assembly during work; at the same time, it is convenient to quickly disassemble and replace the drill bit 3 to meet different testing requirements.
[0066] Optionally, the drill bit 3 is a high-strength tungsten steel micro drill bit. In this way, the drill bit 3 can have wear resistance and corrosion resistance, which facilitates the long-term high-intensity use of the drill bit 3.
[0067] Optionally, the first motor 4 is a high-torque and high-speed DC micro motor. In this way, the first motor 4 has high stability and low noise, and can achieve uniform drilling depth without generating excessive noise when the drilling assembly drills holes.
[0068] In one embodiment of the present disclosure, see Figure 1 and Figure 2 , a connector 7 is provided at the output end of the first motor 4, an electromagnet 8 is provided on the inner wall of the connector 7 near the first motor 4, and the drill bit 3 can be clamped on the electromagnet 8; at least one clamping groove 9 is provided on the circumferential outer wall of the drill bit 3, and at least one moving rod 10 is movably provided on the circumferential side wall of the connector 7, a handle 11 is provided at one end of the moving rod 10, and a clamping block 12 matching the clamping groove 9 is provided at the other end of the moving rod 10, and the moving rod 10 can reciprocate in the connector 7, and at least one spring 13 is provided on the clamping block 12, and the other end of the spring 13 is connected to the circumferential inner wall of the connector 7. In this way, it is possible to quickly replace drill bits of different sizes or different hardnesses according to the actual carbonization depth and concrete hardness, so as to adapt to the carbonization layer depth of different concretes and meet different testing requirements.
[0069] Optionally, the block 12 is arranged obliquely away from a side wall of the moving rod 10. In this way, the drill bit 3 can be installed in the joint 7 quickly and directly.
[0070] It can be understood that the first motor 4 is fixed to the housing 1 through a threaded interface. The first motor 4 is easy to assemble and disassemble, can withstand greater operating pressure, and ensure the stability of the entire tester during the drilling process; the drill bit 3 is installed on the joint 7 by a dual fixation method of magnetic adsorption and snap-on, ensuring the stability of the drill bit 3 during operation, avoiding errors caused by loose drill bits in conventional equipment, and ensuring that the drill bit can be quickly cleaned or replaced after use; users can choose drill bits 3 of different sizes (for example, diameter 3mm, 5mm, etc.) and different hardnesses according to the actual carbonization depth and concrete hardness, to ensure the accuracy and depth of drilling, meet the detection requirements of concrete of different hardness, and achieve more efficient carbonization testing; through the mutual cooperation of the high-torque and high-speed DC miniature first motor 4 and the high-precision drill bit 3, the drilling stability and efficiency of the drilling assembly are improved, the errors in the drilling operation are reduced, and the test accuracy is improved.
[0071] In one embodiment of the present disclosure, see Figure 3 The cleaning assembly includes a fan 14 and a second motor 15; a cavity 16 is provided on one side wall of the housing 1, an opening 17 is provided on one side wall of the cavity 16 away from the laser rangefinder 2, and a protective cover 18 is detachably provided in the opening 17; the second motor 15 is movably provided on the inner wall at the bottom end of the cavity 16, the fan 14 is connected to the output end of the second motor 15, and the fan 14 faces the protective cover 18. In this way, dust and debris after drilling can be quickly cleaned, the accuracy of the measurement process can be ensured, and the test results can be prevented from being interfered with by the outside world.
[0072] Alternatively, see Figure 3 An electric heating tube 19 is provided on the side frame of the shield 18 close to the fan 14. In this way, the cleaning component has a two-speed switching function of cold air and hot air, which can adjust the gear according to work needs, adapt to different environments and concrete surface conditions, facilitate cleaning and drying of the concrete surface, and ensure the precision and accuracy of the test.
[0073] Optionally, the second motor 15 is a high-efficiency brushless motor. In this way, the energy consumption of the cleaning component can be reduced and the cleaning efficiency can be improved.
[0074] Optionally, the blades of the fan 14 are streamlined. In this way, the wind effect can be improved, dust can be quickly cleaned and the drilling area can be kept clean.
[0075] Optionally, the cleaning component has a gear speed regulation function. In this way, the wind force can be adjusted according to the amount of dust after drilling, so as to achieve efficient cleaning in different working environments and adapt to the cleaning needs of different dust amounts.
[0076] In one example, the cleaning component has a two-speed adjustment function.
[0077] Optionally, the fan 14 can be used in conjunction with an ear cleaning bulb to achieve more detailed local cleaning.
[0078] In one embodiment of the present disclosure, see Figure 3 A worm gear 20 is rotatably arranged on the inner wall of the bottom end of the cavity 16, and the second motor 15 is detachably arranged on the top of the worm gear 20. A worm 21 meshing with the worm gear 20 is rotatably arranged in the cavity 16, and one end of the worm 21 extends out of the cavity 16 and is connected to the knob 22. In this way, the air outlet angle of the fan 14 can be adjusted according to actual needs, which is convenient for accurately cleaning dust and debris at the drilling position, making the cleaning range of the fan 14 more flexible, effectively improving the cleaning efficiency of the cleaning component, and avoiding affecting the measurement accuracy during the cleaning process.
[0079] It can be understood that when the drill hole needs to be cleaned, the second motor 15 is started to drive the fan 14 to rotate, and the fan 14 blows out cold air to clean the drill hole; when the drill hole position needs to be dried, the electric heating tube 19 is started to heat the air so that the fan 14 blows out hot air; when the air outlet angle of the fan 14 needs to be adjusted, the knob 22 is turned to drive the worm 21 to rotate, and through the worm gear transmission between the worm 21 and the worm wheel 20, the worm wheel 20 is driven to rotate, which drives the second motor 15 thereon to rotate, drives the fan 14 to rotate, and changes the air outlet angle of the fan 14.
[0080] In one embodiment of the present disclosure, see Figure 1 and Figure 4 The storage assembly includes a drawer 23; the drawer 23 is slidably disposed in the housing 1 through a slide rail 24, and a handle 25 is disposed on the outer wall of the housing 1 on the side away from the housing 1; the drawer 23 is configured to be pushed into and pulled out of the housing 1 in the front-to-back direction. In this way, the storage assembly is a hidden design, which makes the tester more compact when carried, improves the convenience of operation, and improves the neatness of the device.
[0081] Alternatively, see Figure 5 , a plurality of independent compartments are arranged in the drawer 23. In this way, different accessories and tools can be stored, and the mixing of parts is prevented, so that the tools are stored neatly and orderly.
[0082] Optionally, a plurality of independent compartments are provided with a shockproof function to ensure that the internal components of the device are not damaged during transportation or moving of the device.
[0083] It can be understood that the drawer 23 is installed in the shell 1 through the slide rail 24, and can easily slide out of the shell 1 to access tools and equipment, and a damping design is adopted between the slide rail 24 and the shell 1 to ensure smoothness during opening and closing, so that users can quickly access stored accessories and prevent the storage components from being affected by excessive or uneven friction, thereby improving the portability and ease of operation of the equipment.
[0084] In one embodiment of the present disclosure, the drawer 23 adopts a push-type pop-up design. In this way, it is easy to take out the drawer 23 and save the space of the housing 1. The required tools can be quickly extracted through simple operations, thereby improving the overall operating efficiency.
[0085] In one embodiment of the present disclosure, see Figure 1 A camera 26 is provided at one end of the housing 1, and the camera 26 is located on one side of the laser rangefinder 2. In this way, the test process can be recorded in real time, which is convenient for subsequent data analysis, provides image support for construction quality, and enhances the traceability and credibility of the test results.
[0086] Optionally, the camera 26 can be detachably mounted on the housing 1. In this way, the camera 26 can be disassembled and replaced.
[0087] In one embodiment of the present disclosure, see Figure 1 and Figure 4 A power supply 27 and a control panel 28 are arranged in the shell 1, and a display screen 29 and a keyboard 30 are arranged on the outer wall of the shell 1; the power supply 27 is used to provide power support for the tester; the control panel 28 is used to control the operation of the tester; the display screen 29 is used to display the operating status and test results of the tester; the keyboard 30 is used to input control commands. In this way, the tester can be intelligently controlled, the efficiency and accuracy of the concrete carbonization test can be improved, the tester can be ensured to be stable and reliable during operation, and it can support long-term continuous use.
[0088] Optionally, the power source 27 is a high-capacity rechargeable lithium battery with a long service life and charge-discharge performance, providing stable power support for the tester.
[0089] Alternatively, see Figure 1 An interface 6 is provided on one side wall of the shell 1 , and the interface 6 is a Type-C interface. The power supply 27 is electrically connected to the external power supply through the interface 6 .
[0090] It is understandable that interface 6 supports fast charging technology and can be charged to 80% of the power within 1 hour, which is convenient for users to replenish power for the device in a short time, and the power supply 27 is provided with an anti-overcharge protection function to ensure that the power supply 27 will not be damaged due to overcharging during charging, thereby extending the battery life.
[0091] Optionally, a USB interface is provided on one side wall of the housing 1 , and the USB interface is electrically connected to the control board 28 .
[0092] Optionally, the control board 28 manages the test components, drilling components, and cleaning components in a unified manner through a single chip microcomputer to ensure that each module works in coordination and operates normally according to predetermined functions.
[0093] It is understandable that the control panel 28 has an overload protection function. When the drilling component or the cleaning component is overloaded, the system will automatically stop working to prevent damage to the equipment and ensure the safe use of the equipment.
[0094] Optionally, the display screen 29 is a high-definition liquid crystal display screen, and the display screen 29 is used to display the test data in real time, so that the user can intuitively view the depth of the carbonized layer and other measurement data.
[0095] Optionally, the display interface of the display screen 29 has high brightness and wide viewing angle to ensure that the results can be clearly displayed even in a strong light environment.
[0096] Optionally, the display screen 29 is a touch screen, which enables data recording, storage and simple analysis to be completed on the tester, making it convenient for users to manage test data.
[0097] In one embodiment of the present disclosure, an independent power supply circuit is provided in the housing 1, and the power supply 27 supplies power to the first motor 4 through the power supply circuit, thereby providing stable power for the drill bit 3. In this way, the continuity and stability of drilling can be ensured, and the demand for efficient drilling can be met.
[0098] Optionally, the first motor 4 has a relatively high speed range (3000-5000 rpm), and the speed of the first motor 4 is adjustable. In this way, the user can adjust the drilling speed according to the hardness and thickness of the concrete, thereby ensuring the high efficiency and stability of the drilling process.
[0099] In one embodiment of the present disclosure, a gear adjustment circuit is disposed in the housing 1, and the gear adjustment circuit is electrically connected to the control board 28 and the cleaning assembly, respectively. In this way, the gear of the fan 14 can be adjusted.
[0100] In one embodiment of the present disclosure, the power supply 27 is electrically connected to the testing component, the drilling component, and the cleaning component, respectively, and the power supply 27 supplies power to the testing component, the drilling component, and the cleaning component.
[0101] It is understandable that the test assembly, drilling assembly, and cleaning assembly are uniformly controlled by a sophisticated power management system on the control board 28 to ensure reasonable power distribution when the tester is running and avoid overload or power shortage.
[0102] In one embodiment of the present disclosure, the circuit in the housing 1 has at least the functions of overcurrent protection, overload protection and short circuit protection, etc. In this way, it is possible to effectively prevent the device from being damaged or the battery from being damaged due to electrical failure.
[0103] Optionally, the circuits of the components in the housing 1 are connected via a standardized interface to ensure compatibility and efficient coordinated operation between the circuits, facilitating maintenance and troubleshooting of the tester.
[0104] In one embodiment of the present disclosure, a power generation device is also provided on the housing 1, and the power generation device is used to provide power support for the tester to slow down the power consumption of the power supply 27. In this way, additional power support can be provided to the tester, and the power consumption of the power supply 27 can be effectively slowed down when the device works for a long time.
[0105] In one example, the power generation device is a wind power generation device, which is connected to the cleaning component. The wind power generated by the fan 14 drives a small generator in the wind power generation device to work, thereby providing auxiliary power for the equipment.
[0106] Optionally, the wind power generation device adopts high-sensitivity turbine technology to achieve stable current generation, reduce the burden on the power supply 27, and extend the working time of the equipment.
[0107] In another example, the power generation device is a solar panel, and the solar panel can be detachably mounted on the surface of the housing 1 .
[0108] In the first embodiment of the present disclosure, see Figures 1 to 5 The working process of the integrated concrete carbonization tester is briefly described as follows:
[0109] When used, the present disclosure includes the following steps:
[0110] Equipment preparation:
[0111] (1) Check whether each module of the tester is working properly;
[0112] (2) According to the actual strength and hardness of the concrete specimen, select a drill bit 3 of appropriate specifications, and adjust the hardness and size of the drill bit as needed to ensure that the drilling depth is appropriate to avoid affecting the subsequent test results;
[0113] (3) Place the device on the sample surface and calibrate the automatic measurement reference point.
[0114] To test:
[0115] (1) Use the drilling assembly in the tester to drill a fixed depth on the surface of the sample. The drilling angle is automatically adjusted by the equipment to be perpendicular to the surface of the sample to ensure that the drilling depth reaches the set standard. Keep the drill bit stable during drilling to avoid deflection. After the drilling is completed, check whether the hole depth meets the test requirements;
[0116] (2) After the drilling is completed, start the cleaning component to clean the dust and debris in the drilling area. If there is a lot of dust or moisture on the surface of the test piece, use the hot air position of the fan 14 to dry it to ensure that the surface of the test piece is clean and dry, thereby ensuring the accuracy of the test results;
[0117] (3) Check the test surface condition to ensure that there is no residual moisture, dust or impurities on the test surface and that the test piece surface is flat and clean to facilitate the smooth progress of subsequent test operations;
[0118] (4) Open the drawer 23, take out the hidden spray bottle therein, and spray an appropriate amount of pre-configured indicator solution into the drilled hole. The indicator solution is a phenolphthalein solution. The indicator solution should be sprayed evenly to ensure that the entire hole is filled. Wait for a while and observe the color interface formed by the solution and the concrete surface.
[0119] (5) Place the housing 1 vertically on the test piece surface through the reference rod, keep the reference rod perpendicular to the test surface, and ensure that the reference rod is stable and will not affect the test data;
[0120] (6) using a laser rangefinder 2 to ensure that the laser beam of the laser rangefinder 2 accurately points to the color interface, that is, the location where the indicating solution and the concrete surface intersect, and using the laser rangefinder 2 to collect carbonization depth data;
[0121] (7) Read the measurement results according to the display interface of the laser rangefinder 2. The display screen 29 displays the depth data of the carbonized layer of the concrete. The user can record the relevant data as needed.
[0122] Test results:
[0123] (1) To ensure the accuracy of the test results, multiple different test points are selected for measurement on a batch of concrete specimens, and each test point is tested three or more times. The tester completes no less than 20 tests and the average value is taken as the final measurement result.
[0124] (2) The test results show that the measurement error of the tester does not exceed ±0.5mm, which meets the accuracy requirements.
[0125] Data Export:
[0126] (1) Use a data cable to connect the tester to the computer via the USB interface and ensure a stable connection;
[0127] (2) Open the relevant test software or file manager on the computer and find the test data file generated by the device. The data is saved in txt format and the user can export it to the computer;
[0128] (3) Import the exported test data in txt format into Excel for further analysis, generate charts or perform data processing, and perform statistics and comparison on the test data as needed to obtain the final result of carbonization depth.
[0129] In the second embodiment of the present disclosure, see Figures 1 to 5 , the carbonation depth of concrete under different environmental conditions was measured:
[0130] In order to verify the adaptability of the tester under various environmental conditions, the tester was tested under high humidity (85% RH) and low temperature (5°C) conditions.
[0131] Test steps:
[0132] (1) Carbonation tests were performed on concrete samples with the same mix ratio under two environmental conditions:
[0133] (2) Each group of tests was performed 10 times, and the carbonization depth data was recorded and compared with the manual measurement results.
[0134] Test results:
[0135] The average measurement error of the tester in the two environments is ±0.7mm, and the consistency with the manual measurement result is 98%. The display screen 29 can still maintain good performance under extreme environmental conditions.
[0136] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any modification, use or adaptation of the present disclosure, which follows the general principles of the present disclosure and includes common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present disclosure are indicated by the appended claims.
Claims
1. An integrated concrete carbonization tester, characterized in that: The tester is used to test the carbonation degree of concrete; The tester includes a testing component, a drilling component, a cleaning component, and a storage component; The test assembly comprises a housing (1), and a laser rangefinder (2) is provided at one end of the housing (1); The drilling assembly is detachably arranged at the other end of the housing (1), and the drilling assembly is used to drill holes in the concrete; The cleaning component is detachably arranged on a side wall of the housing (1), the cleaning component is located on one side of the drilling component, and the cleaning component is used to clean dust and debris after drilling; The storage component can be slidably arranged on an inner wall of one side of the housing (1), and the storage component is used to store test records, reagent spray bottles and other related tools; The laser rangefinder (2) is used to measure the distance between the concrete surface and the carbonized layer.
2. The integrated concrete carbonization tester according to claim 1, characterized in that: The drilling assembly comprises a drill bit (3) and a first motor (4); The other end of the housing (1) is recessed inward to form a mounting groove (5), the first motor (4) is threadedly mounted in the mounting groove (5), and the output shaft of the first motor (4) extends out of the mounting groove (5) and is detachably connected to the drill bit (3).
3. The integrated concrete carbonization tester according to claim 2, characterized in that: The output end of the first motor (4) is provided with a connector (7), an electromagnet (8) is provided on the inner wall of the connector (7) close to the first motor (4), and the drill bit (3) can be clamped on the electromagnet (8); At least one slot (9) is provided on the circumferential outer wall of the drill bit (3); at least one moving rod (10) is movably provided on the circumferential side wall of the joint (7); a handle (11) is provided at one end of the moving rod (10); a block (12) matching the slot (9) is provided at the other end of the moving rod (10); and the moving rod (10) is capable of reciprocating in the joint (7); at least one spring (13) is provided on the block (12); and the other end of the spring (13) is connected to the circumferential inner wall of the joint (7).
4. The integrated concrete carbonization tester according to claim 3, characterized in that: The clamping block (12) is arranged obliquely away from a side wall of the moving rod (10).
5. The integrated concrete carbonization tester according to claim 1, characterized in that: The cleaning assembly comprises a fan (14) and a second motor (15); A cavity (16) is provided on one side wall of the housing (1), an opening (17) is provided on a side wall of the cavity (16) away from the laser rangefinder (2), and a protective cover (18) is detachably provided in the opening (17); The second motor (15) is movably arranged on the inner wall of the bottom end of the cavity (16); the fan (14) is connected to the output end of the second motor (15); the fan (14) faces the protective cover (18); and an electric heating tube (19) is arranged on a side frame of the protective cover (18) close to the fan (14).
6. The integrated concrete carbonization tester according to claim 5, characterized in that: A worm wheel (20) is rotatably arranged on the inner wall of the bottom end of the cavity (16); the second motor (15) is detachably arranged on the top end of the worm wheel (20); a worm (21) is rotatably arranged in the cavity (16) and meshes with the worm wheel (20); one end of the worm (21) extends out of the cavity (16) and is connected to a knob (22).
7. The integrated concrete carbonization tester according to claim 1, characterized in that: The storage assembly comprises a drawer (23); The drawer (23) is slidably arranged in the shell (1) via a slide rail (24); a handle (25) is arranged on an outer wall of the shell (1) away from the shell (1); and a plurality of independent compartments are arranged in the drawer (23); The drawer (23) is configured to be pushed into and pulled out of the housing (1) in a front-rear direction.
8. The integrated concrete carbonization tester according to claim 1, characterized in that: A camera (26) is provided at one end of the housing (1), and the camera (26) is located on one side of the laser rangefinder (2).
9. The integrated concrete carbonization tester according to claim 1, characterized in that: A power source (27) and a control panel (28) are arranged inside the housing (1), and a display screen (29) and a keyboard (30) are arranged on the outer wall of the housing (1); The power supply (27) is used to provide power support for the tester; The control panel (28) is used to control the operation of the tester; The display screen (29) is used to display the operating status and test results of the tester; The keyboard (30) is used for inputting control commands.
10. The integrated concrete carbonization tester according to claim 9, characterized in that: The housing (1) is also provided with a power generation device, which is used to provide power support for the tester to slow down the power consumption of the power source (27).
Citation Information
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