Pneumatic diaphragm pump convenient to clean
By designing a magnetic cleaning mechanism and a cleaning pipe mechanism in a pneumatic diaphragm pump, effective cleaning of the diaphragm without disassembling the equipment is solved, and the cleaning efficiency and effect are improved in the prior art.
Patent Information
- Application Number
- CN202421008547.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Existing pneumatic diaphragm pumps require disassembly of equipment when cleaning the diaphragm, which is time-consuming and labor-intensive, making it difficult to effectively clean larger impurities.
A pneumatic diaphragm pump including a magnetic cleaning mechanism and a cleaning tube mechanism is designed. The magnetic cleaning pad is fixed in the diaphragm cavity through the magnetic suction force of the magnetic part, and the cleaning liquid circulates in the diaphragm cavity through the inlet and outlet cleaning tubes to realize Cleaning without disassembling of equipment.
It realizes effective cleaning of the diaphragm without dismantling the pneumatic diaphragm pump, especially for large impurities, and also has a good cleaning effect on impurities with smaller particles.
Smart Images

Figure CN222436569U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pneumatic diaphragm pump equipment, and in particular relates to a pneumatic diaphragm pump which is easy to clean. Background Art
[0002] A pneumatic diaphragm pump is a device that uses air pressure to drive a diaphragm to pump liquids or various granular materials. Pneumatic diaphragm pumps are easy to use, simple in structure, and have a long service life. They are widely used in chemical, printing and dyeing, coating, pharmaceutical, and other fields. Pneumatic diaphragm pumps can be used to transport and pump materials that are high in temperature, volatile, and highly viscous, and are not suitable for other types of pumps.
[0003] However, due to the large differences in the types of transported liquids or various particulate materials, the liquids or various particulate materials can easily adhere to the diaphragm and cause contamination. If the pneumatic diaphragm pump is completely disassembled to remove the diaphragm for cleaning, it will be time-consuming and labor-intensive. Therefore, there is an urgent need for an easy-to-clean pneumatic diaphragm pump that can effectively clean the diaphragm without disassembling the pneumatic diaphragm pump. Utility Model Content
[0004] In view of the above problems, the utility model provides a pneumatic diaphragm pump which is easy to clean.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a pneumatic diaphragm pump that is easy to clean, including a pipeline main body mechanism, a diaphragm, a ball valve, a cylinder mechanism and a pneumatic pump diaphragm cavity, the pipeline main body mechanism is connected to the pneumatic pump diaphragm cavity, the upper end of the diaphragm is detachably connected to the lower end of the cylinder mechanism, the ball valve is located in the cavity of the pipeline main body mechanism, the cylinder mechanism is installed in the pneumatic pump diaphragm cavity, and also includes a magnetic cleaning mechanism and a cleaning pipe mechanism, the pneumatic pump diaphragm cavity includes a diaphragm cavity side wall and a diaphragm cavity top plate, and the upper end of the diaphragm cavity side wall is in contact with the lower end surface of the diaphragm cavity top plate;
[0006] The magnetic cleaning mechanism comprises a magnetic cleaning pad, a magnetic component 1 and a magnetic component 2, wherein the magnetic cleaning pad is fitted with the inner side surface of the pneumatic pump diaphragm cavity, the magnetic component 1 is fitted with the outer side surface of the diaphragm cavity side wall, and the magnetic component 2 is fitted with the top surface of the diaphragm cavity top plate;
[0007] The cleaning pipe mechanism comprises a liquid inlet cleaning pipe and a liquid outlet cleaning pipe, wherein both ends of the liquid inlet cleaning pipe are respectively connected to the pipeline main body mechanism and the side wall of the diaphragm cavity, and both ends of the liquid outlet cleaning pipe are respectively connected to the pipeline main body mechanism and the side wall of the diaphragm cavity.
[0008] Preferably, the magnetic cleaning pad comprises a magnetic portion and an elastic cleaning pad portion, and the elastic cleaning pad portion is installed on the outer side of the magnetic portion.
[0009] Preferably, the magnetic member 1 is a rectangular parallelepiped or one end of the magnetic member 1 close to the side wall of the diaphragm cavity is an arc-shaped surface.
[0010] Preferably, the cleaning pipe mechanism further comprises a liquid inlet valve and a liquid outlet valve, wherein the liquid inlet valve is installed on the liquid inlet cleaning pipe, and the liquid outlet valve is installed on the liquid outlet cleaning pipe.
[0011] Preferably, it also includes a filter screen mechanism, the pipeline main body mechanism includes a horizontal pipe and a connecting pipe, the filter screen mechanism includes a first filter screen, a second filter screen and a third filter screen, the upper end of the side of the horizontal pipe is connected to the diaphragm cavity of the pneumatic pump through the connecting pipe, the first filter screen, the second filter screen and the third filter screen are installed in the connecting pipe cavity from bottom to top in sequence, the first filter screen, the second filter screen and the third filter screen are all provided with filter holes, and the apertures of the filter holes of the first filter screen, the filter holes of the second filter screen and the filter holes of the third filter screen decrease in sequence.
[0012] Preferably, the pipeline main body structure further includes a water inlet pipe and a water outlet pipe, the horizontal pipe is cylindrical and horizontal in length, and both ends of the horizontal pipe are respectively connected to the water inlet pipe and the water outlet pipe.
[0013] Preferably, the pipeline main body structure also includes valve one, valve two and valve three, valve one is installed at one end of the horizontal pipe close to the water inlet pipe, valve two is installed at one end of the horizontal pipe close to the water outlet pipe, and valve three is installed on the connecting pipe.
[0014] Preferably, the ball valve comprises an inlet ball valve and an outlet ball valve, wherein the inlet ball valve is located in the horizontal tube cavity at one end close to the inlet pipe, and the outlet ball valve is located in the horizontal tube cavity at one end close to the outlet pipe.
[0015] Compared with the prior art, the advantages and positive effects of the utility model are:
[0016] (1) The magnetic cleaning mechanism includes a magnetic cleaning pad, a magnetic component 1 and a magnetic component 2. When the pneumatic diaphragm pump is working, the magnetic cleaning pad is fixed to the lower end of the inner side surface of the side wall of the diaphragm cavity by the gravity of the magnetic cleaning pad itself and the magnetic attraction of the magnetic component 1. At this time, the magnetic cleaning pad does not affect the operation of the pneumatic diaphragm pump. When the diaphragm of the pneumatic diaphragm pump needs to be cleaned, the piston rod of the cylinder mechanism is adjusted to the shortest. At this time, the diaphragm fits the top plate of the diaphragm cavity. The magnetic cleaning pad moves correspondingly through the movement of the magnetic component 2 on the top plate of the diaphragm cavity, thereby realizing the cleaning work without disassembling the pneumatic diaphragm pump, and the cleaning effect is good for larger impurities.
[0017] (2) The cleaning pipe mechanism includes a liquid inlet cleaning pipe and a liquid outlet cleaning pipe. Close valves 1, 2 and 3, open the liquid inlet valve and the liquid outlet valve, adjust the piston rod of the cylinder mechanism to the longest position, and the cleaning liquid enters the diaphragm cavity of the pneumatic pump from the liquid inlet cleaning pipe and then flows out from the liquid outlet cleaning pipe. The cleaning liquid collides with the diaphragm in the diaphragm cavity of the pneumatic pump to clean the diaphragm. Due to the small space, the cleaning effect is better for impurities with smaller particles;
[0018] (3) The pore sizes of the filter holes of the first filter, the filter holes of the second filter, and the filter holes of the third filter are reduced in sequence, so as to achieve layered filtration for impurity particles with different inner diameters, thereby preventing a single filter from generating a large resistance to the connecting pipe, thereby clogging the connecting pipe;
[0019] (4) The elastic cleaning pad is installed on the outer side of the magnetic part to play a buffering role, avoid scratching the diaphragm, and protect the magnetic part;
[0020] (5) The end of the magnetic part close to the side wall of the diaphragm cavity is an arc-shaped surface, which is adapted to the arc-shaped part of the side wall of the diaphragm cavity, thereby increasing the contact area and ensuring a good magnetic attraction effect on the magnetic cleaning pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for describing the embodiment:
[0022] Figure 1 Front view of the pneumatic diaphragm pump for easy cleaning;
[0023] Figure 2 A cutaway view of a pneumatic diaphragm pump for easy cleaning;
[0024] Figure 3 for Figure 2 A local enlarged schematic diagram of the middle A;
[0025] Figure 4 3D diagram of a pneumatic diaphragm pump for easy cleaning Figure 1 ;
[0026] Figure 5 3D diagram of a pneumatic diaphragm pump for easy cleaning Figure 2 .
[0027] Reference numerals:
[0028] 1—main body of pipeline, 11—water inlet pipe, 12—water outlet pipe, 13—horizontal pipe, 14—connecting pipe, 15—valve one, 16—valve two, 17—valve three;
[0029] 2—magnetic cleaning mechanism, 21—magnetic cleaning pad, 22—magnetic component 1, 23—magnetic component 2;
[0030] 3—diaphragm;
[0031] 4—Ball valve;
[0032] 5—cylinder mechanism;
[0033] 6—cleaning pipe mechanism, 61—liquid inlet cleaning pipe, 62—liquid outlet cleaning pipe, 63—liquid inlet valve, 64—liquid outlet valve;
[0034] 7—filter mechanism, 71—first filter, 72—second filter, 73—third filter;
[0035] 8—diaphragm cavity of the pneumatic pump, 81—side wall of the diaphragm cavity, 82—top plate of the diaphragm cavity. DETAILED DESCRIPTION
[0036] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0038] Example 1
[0039] Combine the following Figures 1 to 5 Specify air-operated diaphragm pumps that are easy to clean, such as Figure 4 and Figure 5 As shown, a pneumatic diaphragm pump which is easy to clean includes a pipeline main body mechanism 1, a diaphragm 3, a ball valve 4, a cylinder mechanism 5 and a pneumatic pump diaphragm cavity 8. The pipeline main body mechanism 1 is connected to the pneumatic pump diaphragm cavity 8, the upper end of the diaphragm 3 is detachably connected to the lower end of the cylinder mechanism 5, the ball valve 4 is located in the cavity of the pipeline main body mechanism 1, the cylinder mechanism 5 is installed in the pneumatic pump diaphragm cavity 8, and also includes a magnetic cleaning mechanism 2 and a cleaning pipe mechanism 6. The pneumatic pump diaphragm cavity 8 includes a diaphragm cavity side wall 81 and a diaphragm cavity top plate 82, and the upper end of the diaphragm cavity side wall 81 is in contact with the lower end surface of the diaphragm cavity top plate 82.
[0040] like Figure 2 and Figure 3 As shown, the magnetic cleaning mechanism 2 includes a magnetic cleaning pad 21, a magnetic component 1 22 and a magnetic component 2 23. The magnetic cleaning pad 21 is in contact with the inner side surface of the pneumatic pump diaphragm cavity 8, the magnetic component 1 22 is in contact with the outer side surface of the diaphragm cavity side wall 81, and the magnetic component 2 23 is in contact with the top surface of the diaphragm cavity top plate 82.
[0041] like Figure 1As shown, the cleaning pipe mechanism 6 includes a liquid inlet cleaning pipe 61 and a liquid outlet cleaning pipe 62. The two ends of the liquid inlet cleaning pipe 61 are respectively connected to the pipeline main body mechanism 1 and the diaphragm cavity side wall 81, and the two ends of the liquid outlet cleaning pipe 62 are respectively connected to the pipeline main body mechanism 1 and the diaphragm cavity side wall 81.
[0042] The magnetic cleaning pad 21 includes a magnetic portion and an elastic cleaning pad portion, and the elastic cleaning pad portion is installed on the outer side of the magnetic portion.
[0043] like Figure 2 As shown, the magnetic member 22 is a rectangular parallelepiped.
[0044] like Figure 1 As shown, the cleaning pipe mechanism 6 further includes a liquid inlet valve 63 and a liquid outlet valve 64 . The liquid inlet valve 63 is installed on the liquid inlet cleaning pipe 61 , and the liquid outlet valve 64 is installed on the liquid outlet cleaning pipe 62 .
[0045] like Figure 3 and Figure 4 As shown, it also includes a filter screen mechanism 7, the pipeline main body mechanism 1 includes a horizontal pipe 13 and a connecting pipe 14, the filter screen mechanism 7 includes a first filter screen 71, a second filter screen 72 and a third filter screen 73, the upper end of the side of the horizontal pipe 13 is connected to the pneumatic pump diaphragm cavity 8 through the connecting pipe 14, the first filter screen 71, the second filter screen 72 and the third filter screen 73 are installed in the cavity of the connecting pipe 14 from bottom to top, and the first filter screen 71, the second filter screen 72 and the third filter screen 73 are all provided with filter holes, and the filter holes of the first filter screen 71, the second filter screen 72 and the third filter screen 73 have apertures that decrease in sequence.
[0046] like Figure 1 As shown, the pipeline main body mechanism 1 also includes a water inlet pipe 11 and a water outlet pipe 12. The horizontal pipe 13 is cylindrical and horizontal in length direction. Both ends of the horizontal pipe 13 are connected to the water inlet pipe 11 and the water outlet pipe 12 respectively.
[0047] like Figure 1 As shown, the pipeline main body 1 also includes valve one 15, valve two 16 and valve three 17. Valve one 15 is installed at one end of the horizontal pipe 13 close to the water inlet pipe 11, valve two 16 is installed at one end of the horizontal pipe 13 close to the water outlet pipe 12, and valve three 17 is installed on the connecting pipe 14.
[0048] like Figure 2 As shown, the ball valve 4 includes an inlet ball valve and an outlet ball valve. The inlet ball valve is located in the cavity of the horizontal tube 13 at one end close to the inlet pipe 11 , and the outlet ball valve is located in the cavity of the horizontal tube 13 at one end close to the outlet pipe 12 .
[0049] Working principle of the easy-to-clean pneumatic diaphragm pump:
[0050] When it is necessary to clean the pneumatic diaphragm pump that is easy to clean, first adjust the piston rod of the cylinder mechanism 5 to the shortest, at which time the diaphragm 3 fits with the diaphragm cavity top plate 82, and the magnetic cleaning pad 21 moves correspondingly on the lower end surface of the diaphragm 3 through the movement of the magnetic member 23 on the upper end of the diaphragm cavity top plate 82, so as to clean the large particles of impurities. At this time, the large particles of impurities fall from the diaphragm 3 to the lower end of the inner side surface of the diaphragm cavity side wall 81;
[0051] Close valve 15, valve 2 16 and valve 3 17, open the liquid inlet valve 63 and the liquid outlet valve 64, adjust the piston rod of the cylinder mechanism 5 to its longest position, and the cleaning liquid enters the pneumatic pump diaphragm cavity 8 from the liquid inlet cleaning pipe 61 and then flows out from the liquid outlet cleaning pipe 62. Since the diaphragm 3 is located at the bottom, the space is relatively narrow. The cleaning liquid collides with the diaphragm 3 in the pneumatic pump diaphragm cavity 8 to clean the diaphragm 3. The cleaning effect is better for impurities with smaller particles, and the impurities that fall to the lower end of the inner side of the diaphragm cavity side wall 81 are flushed away together.
[0052] Example 2
[0053] The difference between this embodiment and the first embodiment is that one end of the magnetic member 22 close to the diaphragm cavity side wall 81 is an arc-shaped surface.
[0054] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A pneumatic diaphragm pump that is easy to clean, comprising a pipeline main body mechanism (1), a diaphragm (3), a ball valve (4), a cylinder mechanism (5) and a pneumatic pump diaphragm cavity (8), wherein the pipeline main body mechanism (1) is connected to the pneumatic pump diaphragm cavity (8), the upper end of the diaphragm (3) is detachably connected to the lower end of the cylinder mechanism (5), the ball valve (4) is located in the cavity of the pipeline main body mechanism (1), and the cylinder mechanism (5) is installed in the pneumatic pump diaphragm cavity (8), characterized in that: It also includes a magnetic cleaning mechanism (2) and a cleaning pipe mechanism (6), the pneumatic pump diaphragm cavity (8) includes a diaphragm cavity side wall (81) and a diaphragm cavity top plate (82), and the upper end of the diaphragm cavity side wall (81) is in contact with the lower end surface of the diaphragm cavity top plate (82); The magnetic cleaning mechanism (2) comprises a magnetic cleaning pad (21), a magnetic component 1 (22) and a magnetic component 2 (23), wherein the magnetic cleaning pad (21) is in contact with the inner side surface of the pneumatic pump diaphragm cavity (8), the magnetic component 1 (22) is in contact with the outer side surface of the diaphragm cavity side wall (81), and the magnetic component 2 (23) is in contact with the top surface of the diaphragm cavity top plate (82); The cleaning pipe mechanism (6) comprises a liquid inlet cleaning pipe (61) and a liquid outlet cleaning pipe (62); two ends of the liquid inlet cleaning pipe (61) are respectively connected to the pipeline main body mechanism (1) and the diaphragm cavity side wall (81); and two ends of the liquid outlet cleaning pipe (62) are respectively connected to the pipeline main body mechanism (1) and the diaphragm cavity side wall (81).
2. The pneumatic diaphragm pump that is easy to clean according to claim 1, characterized in that: The magnetic cleaning pad (21) comprises a magnetic portion and an elastic cleaning pad portion, wherein the elastic cleaning pad portion is mounted on the outer side of the magnetic portion.
3. The pneumatic diaphragm pump that is easy to clean according to claim 1, characterized in that: The magnetic member 1 (22) is a rectangular parallelepiped or one end of the magnetic member 1 (22) close to the diaphragm cavity side wall (81) is an arc-shaped surface.
4. The pneumatic diaphragm pump that is easy to clean according to claim 1, characterized in that: The cleaning pipe mechanism (6) further comprises a liquid inlet valve (63) and a liquid outlet valve (64); the liquid inlet valve (63) is installed on the liquid inlet cleaning pipe (61), and the liquid outlet valve (64) is installed on the liquid outlet cleaning pipe (62).
5. The pneumatic diaphragm pump that is easy to clean according to claim 1, characterized in that: The invention also comprises a filter screen mechanism (7), wherein the pipeline main body mechanism (1) comprises a horizontal pipe (13) and a connecting pipe (14), and the filter screen mechanism (7) comprises a first filter screen (71), a second filter screen (72) and a third filter screen (73). The upper end of the side surface of the horizontal pipe (13) is connected to the pneumatic pump diaphragm cavity (8) through the connecting pipe (14). The first filter screen (71), the second filter screen (72) and the third filter screen (73) are sequentially installed in the cavity of the connecting pipe (14) from bottom to top. The first filter screen (71), the second filter screen (72) and the third filter screen (73) are all provided with filter holes, and the filter holes of the first filter screen (71), the second filter screen (72) and the third filter screen (73) have apertures that decrease in sequence.
6. The pneumatic diaphragm pump that is easy to clean according to claim 5, characterized in that: The pipeline main body structure (1) further comprises a water inlet pipe (11) and a water outlet pipe (12); the horizontal pipe (13) is cylindrical and has a horizontal length direction; and the two ends of the horizontal pipe (13) are respectively connected to the water inlet pipe (11) and the water outlet pipe (12).
7. The pneumatic diaphragm pump that is easy to clean according to claim 6, characterized in that: The pipeline main body structure (1) further comprises valve one (15), valve two (16) and valve three (17), wherein valve one (15) is installed at one end of the horizontal pipe (13) close to the water inlet pipe (11), valve two (16) is installed at one end of the horizontal pipe (13) close to the water outlet pipe (12), and valve three (17) is installed at the connecting pipe (14).
8. The pneumatic diaphragm pump that is easy to clean according to claim 6, characterized in that: The ball valve (4) comprises an inlet ball valve and an outlet ball valve, wherein the inlet ball valve is located in the cavity of the horizontal tube (13) at one end close to the inlet pipe (11), and the outlet ball valve is located in the cavity of the horizontal tube (13) at one end close to the outlet pipe (12).