Adjustable friction wheel driving device of concrete self-heat-preservation building block conveying line
By adding load-bearing arms and installing elastic airbags in the friction wheel drive device of the concrete self-insulating block production line, the problem of spring bearing heavy pressure and short service life is solved, extending the spring life and improving the stability of the production line.
Patent Information
- Application Number
- CN202421194209.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the concrete self-insulating block production line, the springs of the friction wheel drive device repeatedly bear heavy pressure, resulting in elastic loss, low spring height and low elasticity, resulting in short service life of the spring and high replacement frequency, which affects the rhythm of the production line.
An adjustable friction wheel drive device including a support seat, a drive motor, a reducer and a friction wheel is designed. By providing a compression spring assembly at the distal end of the upper seat plate, the load-bearing arm is increased, the spring elastic load-bearing ratio is improved, and the upper seat plate is placed on the upper seat plate. An elastic airbag is installed on it to control the force of the spring under different load conditions through air pressure.
By increasing the elastic load-bearing ratio of the spring and sharing its stress, the service life of the spring is extended, the replacement frequency is reduced, and the operation efficiency and stability of the production line are improved.
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Figure CN222436925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material production, in particular to an adjustable friction wheel driving device for a concrete self-insulating building block conveyor line. Background Art
[0002] This application is mainly used in aerated concrete production lines, and is used for driving, transporting and positioning the mold box trolley in the curing section of concrete self-insulating blocks. The friction wheel is a device that drives the mold box to move. In the actual production process, there are problems such as the spring repeatedly bearing heavy pressure, elastic loss, frequent low spring height, and low spring elasticity. The spring service life is short, the frequency of spring replacement is high, and the frequent stop to replace the spring, the engineering workload is large, and the rhythm of the production line is greatly affected. Utility Model Content
[0003] The technical problem to be solved by the utility model is to solve the problems that in the actual production process, the spring of the friction wheel drive device is repeatedly subjected to heavy pressure, elastic loss blocks, frequent low spring height, and small spring elasticity, the service life of the spring is short, the frequency of spring replacement is high, and the frequent parking to replace the spring, the engineering workload is large, and the rhythm of the production line is greatly affected.
[0004] The utility model aims to provide an adjustable friction wheel driving device for a concrete self-insulating block conveyor line, comprising a support seat, a driving motor and a reducer are arranged on the support seat, the reducer is connected to the friction wheel, the support seat comprises an upper seat plate and a lower seat plate, one distal end of the upper seat plate and the lower seat plate are hingedly connected, and a compression spring assembly is arranged at the other distal end; the compression spring assembly comprises a guide screw and a compression spring, one end of the guide screw is fixedly connected to the lower seat plate by a nut, and the other end is vertically penetrated and connected to the upper seat plate through a guide hole arranged on the upper seat plate, the compression spring is penetrated on the guide screw between the upper seat plate and the lower seat plate, and the diameter of the guide hole is larger than the diameter of the guide screw; an elastic airbag is arranged between the upper seat plate and the lower seat plate, the elastic airbag is arranged on the axis of the comprehensive center of gravity of the upper seat plate and the load thereon, the elastic airbag comprises an air inlet and an air outlet, and the air inlet is connected to the air station; proximity switches are respectively arranged at the front end and the rear end of the friction wheel.
[0005] Preferably, a first screw adjustment nut is provided on the guide screw on the upper portion of the upper seat plate.
[0006] Preferably, a first adjustment sleeve is passed through the guide screw above the first screw adjustment nut, and a first adjustment sleeve adjustment nut is arranged above the first adjustment sleeve.
[0007] Preferably, adjusting screws are provided at both ends of the lower seat plate, the lower portion of the adjusting screw is connected to a mounting seat, and a second screw adjusting nut is provided on the adjusting screw between the mounting seat and the lower seat plate.
[0008] Preferably, a second adjusting sleeve is passed through the adjusting screw below the second screw adjusting nut, and a second adjusting sleeve adjusting nut is arranged below the second adjusting sleeve.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] The utility model increases the load-bearing arm, improves the elastic load-bearing ratio of the spring, increases the service life of the spring, and reduces the frequency of spring replacement by arranging the compression spring assembly at the far end of the upper seat plate. At the same time, the utility model arranges an elastic airbag on the combined center of gravity axis of the upper seat plate and the load carried thereon, and regulates the air pressure of the elastic airbag. Before the load-bearing mold box arrives, the air pressure of the airbag is increased to directly bear the load and reduce the pressure on the spring. When the load-bearing mold box passes by, the air pressure of the airbag is weakened to increase the elastic dependence on the spring. At the same time, the low-pressure airbag increases the elasticity and shares the force of the spring. By operating in this rhythm, the number of load cycles, load duration, load frequency and load size of the compression spring assembly are greatly reduced, thereby greatly reducing the fatigue accumulation of the spring material, slowing down the elastic transformation of the spring, thereby extending the service life of the spring, extending the effective and smooth operation time of the production line mold trolley, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is the front view of this embodiment;
[0012] Figure 2 is a top view of this embodiment;
[0013] Figure 3 is a side view of this embodiment;
[0014] In the figure:
[0015] 1. Support seat, 101. Upper seat plate, 102. Lower seat plate, 2. Drive motor, 3. Reducer, 4. Friction wheel, 5. Compression spring assembly, 501. Guide screw, 502. Compression spring, 503. First screw adjustment nut, 504. First adjustment sleeve, 505. First adjustment sleeve adjustment nut, 6. Elastic airbag, 7. Adjustment screw, 701. Second screw adjustment nut, 702. Second adjustment sleeve, 703. Second adjustment sleeve adjustment nut. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] like Figures 1 to 3 As shown, an adjustable friction wheel driving device for a concrete self-insulating block conveyor line comprises a support seat 1, on which a driving motor 2 and a reducer 3 are arranged, and the reducer 3 is connected to a friction wheel 4. The support seat 1 comprises an upper seat plate 101 and a lower seat plate 102, and one distal end of the upper seat plate 101 and the lower seat plate 102 are hingedly connected, and a compression spring assembly 5 is arranged at the other distal end; the compression spring assembly 5 comprises a guide screw 501 and a compression spring 502, one end of the guide screw 501 is fixedly connected to the lower seat plate 102 by a nut, and the other end is arranged on the upper seat plate 101. The guide hole of the seat plate 101 is vertically penetrated and connected to the upper seat plate 101, and the compression spring 502 is penetrated on the guide screw 501 between the upper seat plate 101 and the lower seat plate 102, and the diameter of the guide hole is larger than the diameter of the guide screw 501; an elastic airbag 6 is arranged between the upper seat plate 101 and the lower seat plate 102, and the elastic airbag 6 is arranged on the combined center of gravity axis of the upper seat plate 102 and the object carried thereon, and the elastic airbag 6 includes an air inlet and an air outlet, and the air inlet is connected to the air station; proximity switches are respectively arranged at the front and rear ends of the friction wheel 4.
[0018] This embodiment increases the load-bearing arm, improves the elastic load ratio of the spring, increases the service life of the spring, and reduces the frequency of spring replacement by arranging the compression spring assembly at the far end of the upper seat plate; at the same time, this application arranges an elastic airbag on the axis of the combined center of gravity of the upper seat plate and the load on it, and a proximity switch is installed in front and behind the friction wheel. When the approach of the mold box is not sensed, the air pressure of the elastic airbag is increased by regulating the air pressure of the elastic airbag to directly bear the load and reduce the pressure on the spring; when the approach of the mold box is sensed, it automatically starts to operate and reduces the air pressure of the airbag. The pressing force generated by the compression of the spring is converted into friction force through the friction wheel to drive the mold forward, increasing the reliance on the elasticity of the spring. At the same time, the low-pressure airbag increases elasticity and shares the force of the spring; when the mold box is sensed to be driven out by the proximity switch, it automatically stops rotating and the airbag is inflated and pressurized again. Running at this rhythm greatly reduces the number of load cycles, load duration, load frequency and load size of the compression spring assembly, thereby greatly reducing the fatigue accumulation of the spring material, slowing down the elastic transformation of the spring, thereby extending the life of the spring, extending the effective and smooth operation time of the production line mold trolley, and improving production efficiency.
[0019] In other specific embodiments, a first screw adjustment nut 503 is provided on the guide screw 501 on the upper part of the upper seat plate 101. A first adjustment sleeve 504 is passed through the guide screw 501 above the first screw adjustment nut 503, and a first adjustment sleeve adjustment nut 505 is provided above the first adjustment sleeve 504. Regularly check the wear of the friction wheel. If it is slightly worn, first adjust the first adjustment sleeve adjustment nut 505 of the first adjustment sleeve 504 downward to raise its position so that it can continue to be used. If it is severely worn, replace it in time. Regularly check whether the friction wheel spring is loose and whether the spring elasticity is too small. If it is slightly worn, first adjust the first adjustment sleeve adjustment nut 505 of the first adjustment sleeve 504 downward and adjust the first screw adjustment nut 503 downward to clamp the spring. If it is severely worn, replace it in time.
[0020] In other specific embodiments, adjusting screws 7 are provided at both ends of the lower seat plate 102, the lower part of the adjusting screws 7 is connected to a mounting seat, and a second screw adjusting nut 701 is provided on the adjusting screws 7 between the mounting seat and the lower seat plate 102. A second adjusting sleeve 702 is passed through the adjusting screw 7 below the second screw adjusting nut 701, and a second adjusting sleeve adjusting nut 703 is provided below the second adjusting sleeve 702. During regular inspections, if the friction wheel rubber is worn or the spring height is too low, resulting in insufficient clamping force, the second screw adjusting nut 701 can be adjusted upwards, and the second adjusting sleeve 702 and the second adjusting sleeve adjusting nut 703 can be adjusted upwards at the same time, thereby raising the lower seat plate 102 and the friction wheel 4, thereby reducing the replacement frequency of the spring assembly, increasing the service life of the spring, and improving production efficiency.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable friction wheel driving device for a concrete self-insulating block conveyor line, comprising a support base, a driving motor and a reducer are arranged on the support base, and the reducer is connected to the friction wheel, characterized in that: The support seat comprises an upper seat plate and a lower seat plate, wherein one distal end of the upper seat plate and the lower seat plate are hingedly connected, and the other distal end is provided with a compression spring assembly; The compression spring assembly includes a guide screw and a compression spring, one end of the guide screw is fixedly connected to the lower seat plate through a nut, and the other end is vertically penetrated through a guide hole provided in the upper seat plate to connect to the upper seat plate, the compression spring is penetrated on the guide screw between the upper seat plate and the lower seat plate, and the diameter of the guide hole is larger than the diameter of the guide screw; An elastic airbag is arranged between the upper seat plate and the lower seat plate. The elastic airbag is arranged on the axis of the combined center of gravity of the upper seat plate and the object carried thereon. The elastic airbag includes an air inlet and an air outlet. The air inlet is connected to the air station. Proximity switches are respectively arranged at the front and rear ends of the friction wheel.
2. The adjustable friction wheel driving device for a concrete self-insulating block conveyor line according to claim 1 is characterized in that: A first screw adjusting nut is arranged on the guide screw at the upper part of the upper seat plate.
3. The adjustable friction wheel driving device for a concrete self-insulating block conveyor line according to claim 2 is characterized in that: A first adjusting sleeve is passed through the guide screw above the first screw adjusting nut, and a first adjusting sleeve adjusting nut is arranged above the first adjusting sleeve.
4. The adjustable friction wheel driving device for a concrete self-insulating block conveyor line according to claim 1, characterized in that: Adjustment screws are arranged at both ends of the lower seat plate, the lower part of the adjustment screw is connected to the mounting seat, and a second screw adjustment nut is arranged on the adjustment screw between the mounting seat and the lower seat plate.
5. The adjustable friction wheel driving device for a concrete self-insulating block conveyor line according to claim 4 is characterized in that: The adjusting screw below the second screw adjusting nut is provided with a second adjusting sleeve, and a second adjusting sleeve adjusting nut is provided below the second adjusting sleeve.