Ceramic ball valve convenient to butt joint
By designing a positioning mechanism and locking mechanism in a ceramic ball valve, using components such as pressing blocks, springs, oblique holes, slide columns, push and pull rods, the ball valves and pipes are achieved quickly and stably connected, and the docking operation in the existing technology is solved Time-consuming and labor-intensive and leak-prone problems.
Patent Information
- Application Number
- CN202421125134.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When the existing ball valve is connected to the pipe, multiple bolts are required to connect, which is time-consuming and labor-intensive, and is prone to loosening and leakage problems. The bolts are prone to corrosion and wear, which increases maintenance costs.
A ceramic ball valve is designed for easy docking, using a positioning mechanism and a locking mechanism, including multiple compression blocks, springs, oblique holes, slide columns, push-pull rods and rectangular holes. Through the synergy of these components, the pipeline and valve are realized. Fast docking and stable connection of the body.
It realizes rapid docking between the pipe and the valve body, improves the sealing of the connection, prevents medium leakage, is flexible and convenient to operate, and reduces maintenance costs.
Smart Images

Figure CN222437156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball valves, in particular to a ceramic ball valve which is easy to connect. Background Art
[0002] Ball valve, the opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. Among them, the hard-sealed V-type ball valve has a strong shear force between the V-type ball core and the metal valve seat with hard alloy surfacing, which is particularly suitable for media containing fibers, tiny solid particles, etc.
[0003] When the existing ball valve is connected to the pipeline, multiple bolts are usually used for connection. Tools are needed to operate the multiple bolts, which is time-consuming and labor-intensive. At the same time, the bolts are prone to loosening and leakage during use. The bolts are also susceptible to corrosion and wear and need to be replaced frequently, which increases maintenance costs and requires improvement in practicality. Utility Model Content
[0004] The purpose of the utility model is to provide a ceramic ball valve that is easy to connect, which has the advantages of realizing quick connection between the pipeline and the valve body, while also improving the sealing of the connection, preventing the risk of leakage of the medium, and being flexible and convenient to operate, thus solving the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a ceramic ball valve that is easy to dock, comprising a valve body and a connecting pipe connected to both ends of the valve body, the connecting pipe being connected to a detachable pipeline, a ball being connected in the valve body, an end of the connecting pipe being connected to a connecting plate, the connecting plate matching a flange ring connected to the end of the pipeline, and the connecting plate being connected to a positioning mechanism for positioning the flange ring, the positioning mechanism comprising a plurality of clamping blocks, a plurality of springs, a plurality of inclined holes, a plurality of sliding columns, a plurality of push-pull rods, and a plurality of rectangular holes, the rectangular holes and the inclined holes being arranged on the clamping blocks, the sliding columns being slidably connected to the inclined holes, and the sliding columns being used to drive the clamping blocks to rise and fall, the push-pull rods being used to drive the sliding columns to move, and the push-pull rods matching the rectangular holes, the spring being used to drive the clamping blocks to move in a direction close to the spring, the connecting pipe being connected to a driving sleeve for driving a plurality of push-pull rods to move synchronously, and the driving sleeve being connected to a locking mechanism for locking the driving sleeve.
[0006] Preferably, the positioning mechanism also includes a plurality of rectangular grooves and a plurality of inclined planes 1, wherein the rectangular grooves are arranged in the connecting plate and are used to guide the clamping block, and the inclined plane 1 is arranged on one side of the bottom of the clamping block, and the inclined plane 1 matches the inclined plane 2 connected to the flange ring.
[0007] Preferably, the pressing block is slidably connected to the rectangular groove, the spring 1 is located in the rectangular groove, and both ends of the spring 1 are connected to the pressing block and the connecting plate.
[0008] Preferably, the connecting plate is provided with a guide hole matching the push-pull rod, and the push-pull rod is fixedly connected to the sliding column.
[0009] Preferably, a connecting port is provided in the connecting disk, the connecting port matches the flange ring, and sealing surface one and sealing surface two are provided in the connecting port, and connecting surface two and connecting surface one are provided on the side of the flange ring, the connecting surface one matches the sealing surface one, and the connecting surface two matches the sealing surface two.
[0010] Preferably, the locking mechanism includes a T-shaped column, a second spring, a guide groove, and a guide block, the guide groove is arranged in the driving sleeve, the guide block is slidably connected to the guide groove, the T-shaped column passes through the guide block, and the T-shaped column is fixedly connected to the guide block, the second spring is used to drive the guide block to move toward the bottom direction of the T-shaped column, and the connecting tube is provided with a slot matching the bottom of the T-shaped column.
[0011] Preferably, the second spring is located in the guide groove, and both ends of the second spring are connected to the guide block and the drive sleeve.
[0012] Preferably, the driving sleeve is slidably connected to the connecting pipe, and the side surface of the driving sleeve is connected to a plurality of push-pull rods.
[0013] Preferably, two spring grooves are provided in the valve body, the spring grooves are connected to spring three, the ends of the spring three are connected to a sealing seat, and the sealing seat is fitted to the ball.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model is provided with a positioning mechanism and a locking mechanism, the positioning mechanism includes a plurality of clamping blocks, a plurality of springs 1, a plurality of inclined holes, a plurality of slide posts, a plurality of push-pull rods, a plurality of rectangular holes, a plurality of guide grooves, a plurality of inclined planes 1, and the locking mechanism includes a T-shaped post, a spring 2, a guide groove, and a guide block, so that the flange ring at one end of the pipeline can be inserted into the connecting disk, and the driving sleeve can be pushed to move in the direction close to the connecting disk, and the plurality of push-pull rods can be synchronously driven to move forward, so that the slide posts can slide in the inclined holes, drive the corresponding clamping blocks to move downward, and the inclined planes 1 and 2 can slide relative to each other, exerting pressure on the flange ring. Add inward thrust, and the spring 1 is gradually stretched. When the drive sleeve is connected to the connecting plate, the side of the clamping block is pressed against the flange ring, so that the flange ring is pressed against the connecting port, which can not only realize the rapid docking of the pipeline and the valve body, but also improve the sealing of the connection to prevent the hidden danger of leakage of the medium. At this time, the bottom of the T-shaped column is aligned with the slot. Through the coordinated use of the spring 2, the bottom of the T-shaped column is inserted into the slot to realize the positioning and locking of the drive sleeve, thereby preventing multiple push-pull rods from loosening, avoiding the movement of the clamping block, ensuring the stability of the connection between the pipeline and the valve body, and achieving the purpose of rapid locking. The operation is flexible and convenient, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front perspective view of the utility model;
[0016] Figure 2 This is a schematic diagram of the pipeline perspective structure of the utility model;
[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 It is a schematic diagram of a partially cutaway structure of the connecting pipe of the utility model;
[0019] Figure 5 for Figure 4 Enlarged view of point C in the middle;
[0020] Figure 6 This is a schematic diagram of the connecting pipe and pipeline connection structure of the utility model;
[0021] Figure 7 for Figure 6 A partial map of
[0022] Figure 8 for Figure 7 Enlarged view of point B in the middle;
[0023] Fig. 9 This is a schematic diagram of the internal structure of the connection disk of the utility model;
[0024] Fig.10 This is a schematic diagram of the flange ring structure of the utility model;
[0025] Fig.11 This is a schematic diagram of the internal structure of the valve body of the utility model;
[0026] Fig.12 for Fig.11 Enlarged view of point D in the middle.
[0027] In the figure: 1. valve body; 2. connecting pipe; 3. connecting plate; 4. pipeline; 5. driving sleeve; 6. T-shaped column; 7. connecting port; 8. flange ring; 9. clamping block; 10. rectangular hole; 11. rectangular groove; 12. guide hole; 13. push-pull rod; 14. inclined hole; 15. inclined surface 1; 16. inclined surface 2; 17. spring 1; 18. sliding column; 19. spring 2; 20. guide groove; 21. guide block; 22. slot; 23. sealing surface 1; 24. sealing surface 2; 25. connecting surface 2; 26. connecting surface 1; 27. ball; 28. sealing seat; 29. spring 3; 30. spring groove. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 12 The utility model provides a ceramic ball valve that is easy to dock, including a valve body 1 and a connecting pipe 2 connected to both ends of the valve body 1, the connecting pipe 2 is connected to a detachable pipeline 4, a ball 27 is connected to the valve body 1, and the ball 27 is driven to rotate by rotating the valve stem, which can also be used for regulating and controlling the medium. The end of the connecting pipe 2 is connected to a connecting plate 3, and the connecting plate 3 matches the flange ring 8 connected to the end of the pipeline 4. The connecting plate 3 is connected with a positioning mechanism for positioning the flange ring 8. The positioning mechanism includes multiple clamping blocks 9, multiple springs 17, multiple inclined holes 14, multiple sliding columns 18, multiple push-pull rods 13, and multiple rectangular holes 10. The rectangular holes 10 and the inclined holes 14 are arranged on the clamping block 9. The sliding column 18 is slidably connected to the inclined hole 14, and the sliding column 18 is used to drive the clamping block 9 to rise and fall. The high point of the inclined hole 14 is e, and the low point is f. When the push-pull rod 13 moves forward, the sliding column 18 is synchronously driven to move forward, so that the sliding column 18 slides on the inclined hole 14, and the sliding direction is toward e, which can drive the clamping block 9 to move downward, so as to facilitate the locking and fixing of the flange ring 8; when the push-pull rod 13 moves back, the sliding column 18 is synchronously driven to move back, so that the sliding column 18 slides on the inclined hole 14, and the sliding direction is toward f, which can drive the clamping block 9 to move upward, so that the clamping block 9 is separated from the flange ring 8, so as to loosen the flange ring 8. The push-pull rod 13 is used to drive the sliding column 18 to move, and the push-pull rod 13 matches the rectangular hole 10, and the spring 17 is used to drive the clamping block 9 to move in the direction close to the spring 17. The connecting pipe 2 is connected to a driving sleeve 5 for driving multiple push-pull rods 13 to move synchronously, and the driving sleeve 5 is connected to a locking mechanism for locking the driving sleeve 5.
[0030] The flange ring 8 at one end of the pipe 4 can be inserted into the connecting plate 3, that is, the flange ring 8 is connected to the connecting port 7, and then the driving sleeve 5 is pushed to move in the direction close to the connecting plate 3, thereby driving the multiple push-pull rods 13 to move forward, so that the sliding column 18 slides in the inclined hole 14, driving the corresponding clamping block 9 to move downward, and the inclined surface 15 and the inclined surface 2 16 slide relative to each other, exerting an inward thrust on the flange ring 8, and at this time, the spring 17 is gradually stretched. When the driving sleeve 5 is connected to the connecting plate 3, the side of the clamping block 9 is pressed against the flange ring 8, so that the flange ring 8 is pressed against the connecting port 7, which can not only realize the rapid docking of the pipe 4 and the valve body 1, but also improve the sealing of the connection to prevent the leakage of the medium. At this time, the bottom of the T-shaped column 6 is aligned with the slot 22. Through the cooperation of the spring 2 19, the bottom of the T-shaped column 6 is inserted into the slot 22 to achieve the positioning and locking of the drive sleeve 5, thereby preventing the multiple push-pull rods 13 from loosening, and further avoiding the movement of the clamping block 9, ensuring the stability of the connection between the pipeline 4 and the valve body 1, achieving the purpose of rapid locking with high efficiency.
[0031] The positioning mechanism also includes a plurality of rectangular grooves 11 and a plurality of inclined planes 15. The rectangular grooves 11 are arranged in the connecting plate 3, and the rectangular grooves 11 are used to guide the clamping block 9. The inclined plane 15 is arranged on one side of the bottom of the clamping block 9. The inclined plane 15 matches the inclined plane 2 16 connected to the flange ring 8. Both the inclined plane 15 and the inclined plane 2 16 are smooth surfaces to reduce contact friction.
[0032] The clamping block 9 is slidably connected to the rectangular groove 11, which can improve the stability of the movement of the clamping block 9. The spring 17 is located in the rectangular groove 11, and both ends of the spring 17 are connected to the clamping block 9 and the connecting plate 3.
[0033] The connecting plate 3 is provided with a guide hole 12 matching the push-pull rod 13 , and the push-pull rod 13 is fixedly connected to the sliding column 18 . The guide hole 12 plays a good guiding role for the push-pull rod 13 , so that the driving sleeve 5 moves stably and prevents the T-shaped column 6 from being misaligned with the slot 22 .
[0034] The connection plate 3 is provided with a connection port 7, which matches the flange ring 8, and the connection port 7 is provided with a sealing surface 1 23 and a sealing surface 2 24. The side of the flange ring 8 is provided with a connection surface 25 and a connection surface 1 26, and the connection surface 1 26 matches the sealing surface 1 23, and the connection surface 25 matches the sealing surface 2 24. The connection surface 25 and the connection surface 1 26 have a certain elasticity. When the flange ring 8 is in a locked state, the connection surface 1 26 is pressed against the sealing surface 1 23, and the connection surface 25 is pressed against the sealing surface 2 24, so as to achieve a double sealing effect and prevent the hidden danger of medium leakage.
[0035] The locking mechanism includes a T-shaped column 6, a spring 19, a guide groove 20, and a guide block 21. The guide groove 20 is arranged in the driving sleeve 5. The guide block 21 is slidably connected to the guide groove 20 to improve the stability of the movement of the guide block 21 and make the T-shaped column 6 move stably. The T-shaped column 6 passes through the guide block 21, and the T-shaped column 6 is fixedly connected to the guide block 21. The spring 19 is used to drive the guide block 21 to move toward the bottom direction of the T-shaped column 6. The connecting pipe 2 is provided with a slot 22 matching the bottom of the T-shaped column 6. When the drive sleeve 5 is not pushed forward, the bottom of the T-shaped column 6 is against the outer surface of the connecting tube 2. At this time, the spring 2 19 is in a compressed state. During the forward movement of the drive sleeve 5, the bottom of the T-shaped column 6 slides on the surface of the connecting tube 2 until the drive sleeve 5 is connected to the connecting plate 3. The bottom of the T-shaped column 6 is aligned with the slot 22. The spring 2 19 drives the guide block 21 to move downward, and simultaneously drives the T-shaped column 6 to move downward, so that the bottom of the T-shaped column 6 is inserted into the slot 22, thereby realizing the positioning and fixation of the drive sleeve 5. The operation is simple and flexible.
[0036] The second spring 19 is located in the guide groove 20 , and both ends of the second spring 19 are connected to the guide block 21 and the drive sleeve 5 .
[0037] The driving sleeve 5 is slidably connected to the connecting pipe 2 , and the side surface of the driving sleeve 5 is connected to a plurality of push-pull rods 13 . The movement of the driving sleeve 5 can synchronously drive the movement of the plurality of push-pull rods 13 .
[0038] Two spring grooves 30 are arranged in the valve body 1, and the two spring grooves 30 are distributed up and down and are located at the end of the valve body 1. The spring groove 30 is connected with a spring three 29, and the end of the spring three 29 is connected with a sealing seat 28, and the sealing seat 28 is attached to the ball 27. The spring three 29 applies a thrust to the sealing seat 28, so that the sealing seat 28 and the ball 27 are sealed, and even if there is wear, it will automatically compensate to prevent leakage hazards.
[0039] Working principle: When connecting the pipeline 4, insert the flange ring 8 into the connecting plate 3 to connect the flange ring 8 with the connecting port 7. Then push the drive sleeve 5 forward, the drive sleeve 5 pushes the multiple push-pull rods 13 forward, and synchronously drives the slide column 18 forward, so that the slide column 18 slides on the inclined hole 14, and the sliding direction is toward e, and then drives the clamping block 9 to move downward, and the inclined surface 15 and the inclined surface 2 16 slide relative to each other, so that the flange ring 8 moves inward. When the drive sleeve 5 is connected to the connecting plate 3, the side of the clamping block 9 is connected to the flange ring 8, the spring 17 is in an elongated state, and the connecting surface 1 26 is pressed against the sealing surface 1 23, and the connecting surface 25 is pressed against the sealing surface 2 24, so as to achieve a good sealing effect, and also realize the rapid docking of the pipeline 4 and the valve body 1, shortening the installation time. The bottom of the T-shaped column 6 is aligned with the slot 22. The bottom of the T-shaped column 6 is inserted into the slot 22 through the cooperation of the spring 2 19, so that the drive sleeve 5 is locked and fixed, thereby preventing the clamping block 9 from moving, so that the valve body 1 and the pipeline 4 are firmly connected. When the pipeline 4 needs to be disassembled, the T-shaped column 6 is directly lifted to separate its bottom from the slot 22, so as to loosen the drive sleeve 5, and the drive sleeve 5 can be pulled back. The spring 17 applies an upward pulling force to the clamping block 9, so that pulling the drive sleeve 5 is more labor-saving, and the push-pull rod 13 drives the slide column 18 to move back, so that the slide column 18 moves toward the f direction, drives the clamping block 9 to move up and separate from the flange ring 8, so as to quickly loosen the flange ring 8, making the pipeline 4 flexible to disassemble and highly practical.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ceramic ball valve that is easy to dock, comprising a valve body (1) and connecting pipes (2) connected to both ends of the valve body (1), wherein the connecting pipe (2) is connected to a detachable pipeline (4), and a ball (27) is connected inside the valve body (1), characterized in that: The end of the connecting pipe (2) is connected to a connecting plate (3), the connecting plate (3) matches the flange ring (8) connected to the end of the pipeline (4), and the connecting plate (3) is connected to a positioning mechanism for positioning the flange ring (8), the positioning mechanism comprising a plurality of clamping blocks (9), a plurality of springs (17), a plurality of inclined holes (14), a plurality of sliding columns (18), a plurality of push-pull rods (13), and a plurality of rectangular holes (10), the rectangular holes (10) and the inclined holes (14) being arranged on the clamping blocks (9), the sliding columns (18) 8) is slidably connected to the inclined hole (14), and the sliding column (18) is used to drive the clamping block (9) to rise and fall, the push-pull rod (13) is used to drive the sliding column (18) to move, and the push-pull rod (13) matches the rectangular hole (10), the spring 1 (17) is used to drive the clamping block (9) to move in a direction close to the spring 1 (17), the connecting pipe (2) is connected to a driving sleeve (5) for driving multiple push-pull rods (13) to move synchronously, and the driving sleeve (5) is connected to a locking mechanism for locking the driving sleeve (5).
2. The ceramic ball valve that is easy to dock according to claim 1 is characterized in that: The positioning mechanism further comprises a plurality of rectangular grooves (11) and a plurality of inclined planes (15). The rectangular grooves (11) are arranged in the connecting plate (3), and the rectangular grooves (11) are used for guiding the pressing block (9). The inclined plane (15) is arranged on one side of the bottom of the pressing block (9), and the inclined plane (15) matches the inclined plane (16) connected to the flange ring (8).
3. The ceramic ball valve that is easy to dock according to claim 2 is characterized in that: The clamping block (9) is slidably connected to the rectangular groove (11), the spring one (17) is located in the rectangular groove (11), and the two ends of the spring one (17) are connected to the clamping block (9) and the connecting plate (3).
4. The ceramic ball valve that is easy to connect according to claim 1 is characterized in that: The connecting plate (3) is provided with a guide hole (12) matching with a push-pull rod (13), and the push-pull rod (13) is fixedly connected to a sliding column (18).
5. The ceramic ball valve that is easy to connect according to claim 1 is characterized in that: The connection plate (3) is provided with a connection port (7), the connection port (7) matches the flange ring (8), and a sealing surface 1 (23) and a sealing surface 2 (24) are provided in the connection port (7), and a connection surface 2 (25) and a connection surface 1 (26) are provided on the side of the flange ring (8), the connection surface 1 (26) matches the sealing surface 1 (23), and the connection surface 2 (25) matches the sealing surface 2 (24).
6. The ceramic ball valve that is easy to connect according to claim 1 is characterized in that: The locking mechanism comprises a T-shaped column (6), a second spring (19), a guide groove (20), and a guide block (21); the guide groove (20) is arranged in the driving sleeve (5); the guide block (21) is slidably connected to the guide groove (20); the T-shaped column (6) passes through the guide block (21), and the T-shaped column (6) and the guide block (21) are fixedly connected; the second spring (19) is used to drive the guide block (21) to move toward the bottom of the T-shaped column (6); and the connecting pipe (2) is provided with a slot (22) matching the bottom of the T-shaped column (6).
7. The ceramic ball valve that is easy to connect according to claim 6 is characterized in that: The second spring (19) is located in the guide groove (20), and the two ends of the second spring (19) are connected to the guide block (21) and the drive sleeve (5).
8. The ceramic ball valve that is easy to connect according to claim 6 is characterized in that: The driving sleeve (5) is slidably connected to the connecting pipe (2), and the side surface of the driving sleeve (5) is connected to a plurality of push-pull rods (13).
9. The ceramic ball valve that is easy to connect according to claim 1, characterized in that: Two spring grooves (30) are arranged in the valve body (1), the spring grooves (30) are connected to spring three (29), the ends of the spring three (29) are connected to a sealing seat (28), and the sealing seat (28) is fitted on the ball (27).