Pipeline repair formwork device

By designing a pipe repair mold support device including hydraulic rod, limiting mechanism and moving mechanism, the problem of cumbersome and easy damage to the existing device is solved, and a more efficient installation process and a longer service life is achieved. .

CN222437375UActive Publication Date: 2025-02-07SHANGHAI JINGPENG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420544031.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-02-07
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing pipeline repair mold support device is complicated when installing curved plates, which increases the labor force of the staff and is prone to damage due to reaction forces, reducing the service life of the device.

Method used

A pipe repair mold support device including locomotive assembly, hydraulic rod, connecting shell, limiting mechanism and moving mechanism is designed. The installation process of the arc plate is simplified by the cooperation of manual block, limiting mechanism and fixed shell, and The stability of the device is improved by moving mechanisms and support rods, preventing damage to the reaction force.

Benefits of technology

The installation process of curved plates is simplified, the labor of staff is reduced, the repair rate is improved, and the service life of the device is extended by enhancing stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline repair, and discloses a pipeline repair formwork device which comprises a locomotive assembly and a hydraulic rod fixed to the top of the locomotive assembly, and further comprises a connecting shell fixed to the top of the hydraulic rod, a sliding groove is formed in the connecting shell, and a fixing shell is installed above the connecting shell; under the cooperation of the manual block, the limiting mechanism and the fixing shell, the arc-shaped plate can be fixed to the top of the device, workers can conveniently install the arc-shaped plate, the labor amount of the workers is reduced, the pipeline repairing speed is increased, and meanwhile under the cooperation of the moving mechanism, the supporting rod and the fixing block, the pipeline repairing efficiency is improved. And the stability of the device in the working process can be improved, the situation that the device is damaged due to counter-acting force is effectively prevented, and therefore the service life of the device is prolonged, and the problems that an arc-shaped plate of an existing device is inconvenient to replace, and the device is prone to being damaged by the counter-acting force are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline repair, in particular to a pipeline repair formwork device. Background Art

[0002] At present, there are many pipelines buried underground that are intertwined and complicated. Some pipelines have caused accidents after years of use. Most of these pipelines are laid in densely populated and prosperous commercial areas. Excavation and construction will cause traffic jams and damage to green spaces and gardens. Therefore, people have produced a pipeline repair formwork device.

[0003] However, when most of the pipeline repair formwork devices are put into use, they need to repair pipelines of different widths, so arc plates of different angles need to be installed on the device. Most of the repair formwork devices are installed with screws and nuts. The installation steps are relatively cumbersome, and the staff need to manually support the arc plates during installation, which not only increases the workload of the staff, but also reduces the speed of pipeline repair.

[0004] At the same time, most of the repair formwork devices will be subjected to reaction force during repair, and this reaction force acts on the device itself. When the reaction force is large, it is easy to cause certain damage to the device, thereby reducing the service life of the device. Utility Model Content

[0005] The purpose of the utility model is to provide a pipeline repair formwork device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipeline repair formwork device, including a locomotive assembly and a hydraulic rod fixed on the top thereof, and also including:

[0007] A connecting shell fixed to the top of the hydraulic rod, wherein a slide groove is provided inside the connecting shell, a fixing shell is installed above the connecting shell, and a limiting mechanism is installed in the inner cavity of the fixing shell;

[0008] An arc plate is installed above the fixed shell, a slot is provided inside the arc plate, a moving mechanism is installed in the inner cavity of the locomotive component, a support rod is slidably connected to the inner cavity of the locomotive component, and a fixed block is fixed at one end of the support rod.

[0009] Preferably, the limiting mechanism includes a limiting block sliding in the inner cavity of the fixed shell and a compression spring fixed to one side thereof, and also includes a fixing rod fixed to the inner cavity of the fixed shell.

[0010] Preferably, the moving mechanism includes a stepper motor fixed to one side of the locomotive assembly and a bidirectional threaded rod fixed to its output shaft, and also includes sliders threaded on both sides of the surface of the bidirectional threaded rod.

[0011] Preferably, the number of the hydraulic rods is three and they are symmetrically designed around the central axis of the locomotive assembly.

[0012] Preferably, the cross-sectional shape of the arc-shaped plate is an arc, and the top of the arc-shaped plate fits tightly against the inner wall of the pipe.

[0013] Preferably, a manual block is fixed to the bottom of the limiting block, and the surface of the manual block is slidably connected to the inner wall of the sliding groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model can fix the arc plate on the top of the device through the cooperation of the manual block, the limiting mechanism and the fixed shell, which is convenient for the staff to install the arc plate, reduces the workload of the staff and speeds up the rate of repairing the pipeline. At the same time, with the cooperation of the moving mechanism, the support rod and the fixed block, the stability of the device at work can be increased, and the reaction force can be effectively prevented from causing damage to the device, thereby increasing the service life of the device and solving the problem that the existing device is inconvenient to replace the arc plate and is easily damaged by the reaction force. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0018] Figure 3 It is a schematic diagram of a partial three-dimensional cross-section structure of the present utility model;

[0019] Figure 4 It is a schematic diagram of a partial three-dimensional cross-section structure of the present utility model;

[0020] Figure 5 It is a schematic diagram of a partial three-dimensional structure in the utility model.

[0021] In the figure: 1. locomotive assembly; 2. hydraulic rod; 3. connecting shell; 4. slide groove; 5. manual block; 6. limit mechanism; 61. limit block; 62. compression spring; 63. fixed rod; 7. fixed shell; 8. arc plate; 9. slot; 10. moving mechanism; 101. stepping motor; 102. bidirectional threaded rod; 103. slider; 11. support rod; 12. fixed block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 As shown, a pipeline repair formwork device includes a locomotive component 1. The locomotive component 1 can move the device in the pipeline to a position that needs to be repaired and can support the upper part of the device. A hydraulic rod 2 is fixed on the top of the locomotive component 1. The hydraulic rod 2 can provide power for the device when repairing. The number of hydraulic rods 2 is three and they are symmetrically designed with the central axis of the locomotive component 1. With the increase in number, the speed of repairing the device can be accelerated. A connecting shell 3 is fixed on the top of the hydraulic rod 2. A slide groove 4 is opened inside the connecting shell 3. A fixed shell 7 is installed above the connecting shell 3, and a limiting mechanism 6 is installed in the inner cavity of the fixed shell 7. An arc plate 8 is installed above the fixed shell 7. Under the action of the hydraulic rod 2, the arc plate 8 can squeeze the protruding part of the inner wall of the pipeline to return the protruding part to its original position, so that the pipeline can be repaired. The cross-sectional shape of the arc plate 8 is an arc, and the top of the arc plate 8 is tightly fitted with the inner wall of the pipeline. Under the action of the angle of the arc plate 8, the device can repair the pipeline more comprehensively. A card slot 9 is opened inside the arc plate 8, and the card slot 9 and the limiting mechanism 6 and the fixed shell 7 are used in conjunction with each other. With the cooperation of the connecting shell 3 and the slide groove 4, the fixed shell 7 can be moved from the surface of the slot 9 to the inside of the arc plate 8. At the same time, with the cooperation of the limiting mechanism 6 and the slot 9, the arc plate 8 can be fixed on the top of the device, which is convenient for the staff to replace the arc plate 8 and reduces the labor of the staff, thereby increasing the practical effect of the device. The inner cavity of the locomotive component 1 is installed with a moving mechanism 10, and the inner cavity of the locomotive component 1 is slidably connected with a support rod 11. A fixing block 12 is fixed at one end of the support rod 11. Under the action of the moving mechanism 10, the fixing block 12 can be moved to the surface of the inner wall of the pipeline through the support rod 11, so that the device is more stable when repairing the pipeline, and the force-bearing area of ​​the locomotive component 1 during repair is increased, which effectively prevents the device from being damaged due to excessive reaction force during repair, thereby increasing the service life of the device. The number of support rods 11 and the fixing block 12 is two and is symmetrically designed with the central axis of the locomotive component 1. With the increase in number, the device can be more stable when working.

[0024] The limiting mechanism 6 includes a limiting block 61, the surface of the limiting block 61 is slidably connected to the inner cavity of the fixed shell 7, a compression spring 62 is fixed to one side of the limiting block 61, one side of the compression spring 62 is fixedly connected to the inner cavity of the fixed shell 7, and a fixing rod 63 is fixed to the inner cavity of the fixed shell 7. With the cooperation of the slide groove 4 and the manual block 5, the limiting block 61 can be moved to the inside of the fixed shell 7, and the compression spring 62 is compressed at the same time, so that the fixed shell 7 moves to the inside of the arc plate 8 on the surface of the slot 9, and then under the action of the rebound of the compression spring 62, the limiting block 61 can be moved out of the interior of the fixed shell 7 and fit closely to the surface of the slot 9, so that the arc plate 8 can be fixed on the top of the device, which makes it convenient for the staff to replace the arc plate 8, reduces the labor of the staff, and thus increases the practical effect of the device. The surface of the fixing rod 63 is slidably connected with the inner cavity of the limit block 61. The limit block 61 is located at the center of the compression spring 62, which effectively prevents the compression spring 62 from being displaced during operation, increases the stability of the limit mechanism 6, and thus increases the stability of the device. A manual block 5 is fixed to the bottom of the limit block 61, and the surface of the manual block 5 is slidably connected with the inner wall of the slide groove 4. Under the action of the manual block 5, the staff can conveniently control the limit block 61.

[0025] The moving mechanism 10 includes a stepper motor 101, the bottom of which is fixedly connected to one side of the locomotive component 1, the output shaft of the stepper motor 101 passes through one side of the locomotive component 1 and is rotatably connected to the passing portion, the output shaft of the stepper motor 101 is fixedly provided with a bidirectional threaded rod 102, both sides of the surface of the bidirectional threaded rod 102 are threadedly connected with sliders 103, one side of the slider 103 is fixedly connected to the surface of the support rod 11, there are two sliders 103 and they are symmetrically designed with respect to the central axis of the locomotive component 1, under the action of the stepper motor 101, the bidirectional threaded rod 102 can drive the two sliders 103 to move in opposite directions at the same time, so that the slider 103 drives the fixed block 12 to move to the surface of the inner wall of the pipe through the support rod 11, so that the device can be more stable when repairing the pipe, and effectively prevents the device from being damaged due to excessive reaction force during repair, thereby increasing the service life of the device.

[0026] Working principle: First, the staff determines the angle of the curved plate 8. When the curved plate 8 needs to be installed on the top of the device, the staff can move the limit block 61 to the inside of the fixed shell 7 by moving the manual block 5 on the inner wall of the slide groove 4. At the same time, the limit block 61 compresses the compression spring 62. Then the staff connects the card slot 9 and the fixed shell 7 to each other, so that the fixed shell 7 moves to the inside of the curved plate 8. At the same time, under the action of the rebound of the compression spring 62, the limit block 61 can be moved out of the inside of the fixed shell 7 and fit tightly with the inner wall of the card slot 9, so that the curved plate 8 can be fixed on the top of the device. When the replacement is completed, the staff places the device inside the pipeline. When the device is moved to the bottom that needs to be repaired, the stepper motor 101 drives the two sliders 103 to move in opposite directions at the same time through the bidirectional threaded rod 102, so that the slider 103 drives the fixed block 12 to move through the support rod 11, and the fixed block 12 moves to the surface of the inner wall of the pipeline. When repair is needed, under the action of the hydraulic rod 2, the arc plate 8 can squeeze the protruding part inside the pipeline, and then the device can be moved out of the pipeline after the repair is completed.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipeline repair formwork device, comprising a locomotive assembly (1) and a hydraulic rod (2) fixed on the top thereof, characterized in that: Also includes: A connecting shell (3) fixed to the top of the hydraulic rod (2), a slide groove (4) being provided inside the connecting shell (3), a fixing shell (7) being installed above the connecting shell (3), and a limiting mechanism (6) being installed in the inner cavity of the fixing shell (7); An arc-shaped plate (8) is installed above the fixed shell (7), a slot (9) is provided inside the arc-shaped plate (8), a moving mechanism (10) is installed in the inner cavity of the locomotive component (1), a support rod (11) is slidably connected to the inner cavity of the locomotive component (1), and a fixing block (12) is fixed to one end of the support rod (11).

2. A pipeline repair formwork device according to claim 1, characterized in that: The limiting mechanism (6) comprises a limiting block (61) sliding in the inner cavity of the fixed shell (7) and a compression spring (62) fixed to one side thereof, and also comprises a fixing rod (63) fixed to the inner cavity of the fixed shell (7).

3. A pipeline repair formwork device according to claim 1, characterized in that: The moving mechanism (10) comprises a stepping motor (101) fixed to one side of the locomotive component (1) and a bidirectional threaded rod (102) fixed to its output shaft, and also comprises sliding blocks (103) threaded on both sides of the surface of the bidirectional threaded rod (102).

4. A pipeline repair formwork device according to claim 1, characterized in that: The number of the hydraulic rods (2) is three and they are designed to be symmetrical with respect to the central axis of the locomotive component (1).

5. A pipeline repair formwork device according to claim 1, characterized in that: The cross-sectional shape of the arc-shaped plate (8) is an arc, and the top of the arc-shaped plate (8) is tightly fitted to the inner wall of the pipeline.

6. A pipeline repair formwork device according to claim 2, characterized in that: A manual block (5) is fixed to the bottom of the limit block (61), and the surface of the manual block (5) is slidably connected to the inner wall of the slide groove (4).