Automatic temperature control device for rubber raw material drying chamber

By designing the automatic temperature control device of the drying chamber of rubber raw materials, using heating plates, exhaust fans, temperature sensors and adsorption mechanisms, the problems of large steam consumption and unbalanced temperature in the existing drying chamber are solved, and more efficient and even heating is achieved Effect.

CN222438449UActive Publication Date: 2025-02-07PRINX CHENGSHAN (SHANDONG) TIRE COMPANY LTD
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Patent Information

Application Number
CN202420298963.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-02-07
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing rubber raw material drying chambers have problems such as large steam consumption and unbalanced indoor temperature, which affects the heating quality of the rubber.

Method used

An automatic temperature control device for drying chamber of rubber raw materials is designed, including a box, a heating plate, an exhaust fan, a motor, a temperature sensor, a timer, a controller, a button, a power supply and an adsorption mechanism. The device increases the surface area through the grid-like structure of the heating plate, the exhaust fan promotes gas flow, the temperature sensor and the controller realize automatic temperature control, and the adsorption mechanism uses activated carbon to adsorb harmful gases.

Benefits of technology

Through automatic temperature control and heating plate design, the heating efficiency and temperature uniformity of the drying chamber are improved, steam consumption is reduced, and the heating quality of the rubber material and the utilization rate of activated carbon are improved.

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Abstract

The utility model provides an automatic temperature control device for a rubber raw material drying chamber, which solves the technical problems of high steam consumption, unbalanced temperature in the drying chamber and influence on the rubber heating quality in the existing rubber drying mode, and can be widely applied to the field of rubber temperature control. The device specifically comprises a box body, a heating plate, an exhaust fan, a motor, a temperature sensor, a timer, a motor fixing frame, a controller, a button, a power supply and an adsorption mechanism, the box body is of a hexagonal hollow structure, irregular hexagonal openings are formed in the front portion and the rear portion of the box body, and rectangular openings are formed in the upper side face, the left side face and the right side face of the box body. The heating plates are of a latticed structure and are arranged in openings in the front, rear, upper, left and right lower side surfaces of the box body; an electric heating wire is wound on a frame of the heating plate, and the heating plate is used for heating the interior of the drying chamber; three screw holes are formed in each of the upper end and the lower end of the opening in the left and right upper side surfaces of the box body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber temperature control, and particularly relates to an automatic temperature control device for a rubber raw material drying room. Background Art

[0002] Rubber is a very important industrial material, widely used in many fields such as tires, rubber shoes, hoses, tapes, seals, etc. In the production process of rubber products, the drying of raw materials is a very important step. The main reasons are as follows: Rubber raw materials need to be dried before production to remove moisture. Because rubber is a highly hygroscopic material, if the raw materials contain too much moisture, it will cause deformation, cracking, aging and other problems in the products, affecting the quality and service life of the products. Drying can improve the processing performance of rubber raw materials. Because moisture affects the plasticity and viscosity of rubber, it makes it difficult to process rubber into the required shape and size. During the production process of rubber products, they will be affected by various external factors, such as temperature, humidity, oxygen, etc., which may cause aging and degradation of rubber. Through drying treatment, the hygroscopicity of rubber products can be effectively reduced, and their durability and stability can be improved, thereby extending the service life of the products. The original radiator of the rubber drying room was installed below the ground, and an iron plate was laid on the top. The heat generated by the heating system was heated by the iron plate on the ground edge to dry the rubber. The existing drying method has the problems of large steam consumption, uneven temperature in the drying room, and affecting the heating quality of the rubber. Utility Model Content

[0003] The utility model aims to solve the deficiencies of the above-mentioned technology and provides an automatic temperature control device for a rubber raw material drying room.

[0004] To this end, the utility model provides an automatic temperature control device for a rubber raw material drying chamber, comprising a box, a heating plate, an exhaust fan, a motor, a temperature sensor, a timer, a motor fixing frame, a controller, a button, a power supply and an adsorption mechanism; the box is a hexagonal hollow structure, and irregular hexagonal openings are arranged at the front and back of the box, and rectangular openings are arranged at the upper side and left and right sides of the box; the heating plate is a grid-like structure, and the heating plate is arranged inside the openings at the front and back, the top and the left and right lower sides of the box; an electric heating wire is wound around the frame of the heating plate, and the heating plate is used to heat the inside of the drying chamber; three screw holes are opened at the upper and lower ends of the left and right upper side openings of the box, and the screw holes are arranged in an arranged manner; the exhaust fan is arranged inside the box, and the output shaft of the motor is fixedly connected to the exhaust fan; the motor fixing frame comprises a collar and a connecting rod, and the connecting rod is fixedly connected to the side wall of the collar; the collar is sleeved on the outside of the motor, and the connecting rod is fixedly connected to the side wall of the box.

[0005] Further, the adsorption mechanism includes an adsorption cylinder, a threaded rod, and a lid; the adsorption cylinder is a cylindrical hollow structure with an upper opening; a columnar structure is provided at the center inside the adsorption cylinder, and the lower end of the columnar structure is fixedly connected to the bottom wall of the adsorption cylinder; the diameter of the columnar structure is smaller than the inner diameter of the adsorption cylinder, and the height of the columnar structure is equal to the height of the adsorption cylinder; a threaded hole is provided inside the columnar structure, and the threaded hole penetrates the columnar structure; there are 6 columnar structures; threaded rods are connected to both the upper and lower ends of the columnar structure; the other end of the threaded rod at the upper end of the columnar structure is connected to the threaded hole at the upper end of the side opening on the left and right upper parts of the box body, and the other end of the threaded rod at the lower end of the columnar structure is connected to the threaded hole at the lower end of the side opening on the left and right upper parts of the box body; an external thread structure is provided at the upper end of the adsorption cylinder.

[0006] Further, an annular gap is formed between the columnar structure and the inner wall of the adsorption cylinder, and activated carbon is placed in the annular gap; a plurality of small holes with a diameter of 3-5 mm are provided on the side wall of the adsorption cylinder.

[0007] Further, the lid is provided inside the upper opening of the adsorption cylinder, a circular through hole is provided in the middle of the lid, handles are symmetrically provided at the upper end of the lid, and the handles are in a U-shaped structure; the lower end of the lid is a circular ring structure, and the circular ring structure is adapted to the annular gap; an annular depression is provided on the outer side of the circular ring structure, a threaded structure is provided on the outer side wall of the annular depression, the side wall of the adsorption cylinder is arranged inside the annular depression, and the threaded structure of the annular depression is adapted to the external thread structure of the adsorption cylinder.

[0008] Further, the temperature sensor is fixedly arranged on the upper side wall of the box body; the timer is fixedly arranged on the front wall of the box body, the controller is arranged below the timer, and the button is arranged below the controller; the power supply is arranged on the bottom inner wall of the box body; the motor, the temperature sensor, the timer, the controller, the button, and the power supply are electrically connected.

[0009] Further, a metal shell is wrapped outside the heating wire.

[0010] Further, the grid of the heating plate is square.

[0011] The present utility model provides an automatic temperature control device for a rubber raw material drying chamber, which has the following beneficial effects:

[0012] By setting a timer, the required drying time can be set so that the drying time will not be too long, which is conducive to ensuring that the properties of the rubber raw materials are not changed; by setting an exhaust fan, the gas flow in the space can be promoted, and the indoor gas can be brought into the heating plate for heating. The permeability of the indoor air in the adsorption cylinder can also be increased, which is conducive to increasing the heating speed, and at the same time, the heat of the heating plate can be better dissipated, thereby improving the heating efficiency of the automatic temperature control device of the rubber raw material drying room; by setting the heating plate to a grid structure, the surface area of ​​the heating plate can be increased, thereby improving the heat dissipation efficiency of the heating plate, and the heat can be dissipated in a shorter time without local overheating, so that the heat can be fully utilized, and the size of the air flow gap can be increased, so that the air flow is smoother and the heat dissipation is more uniform; by setting a threaded rod, the adsorption cylinder can be rotated to rotate the newer activated carbon adsorption surface to the outside, so that the adsorption effect of the activated carbon can be maintained, which is conducive to improving the utilization rate of the activated carbon. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model without the heating plate;

[0015] Figure 3 It is a schematic diagram of the structure of the adsorption mechanism of the utility model;

[0016] Figure 4 It is a schematic diagram of the cover structure of the utility model;

[0017] Markings in the figure: 10, box body; 11, heating plate; 12, exhaust fan; 13, motor; 14, temperature sensor; 15, timer; 16, motor fixing bracket; 17, controller; 18, button; 19, power supply; 20, adsorption mechanism; 201, adsorption cylinder; 202, threaded rod; 203, cover. DETAILED DESCRIPTION

[0018] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present invention. The methods used in the present invention are all conventional methods unless otherwise specified; the raw materials and devices used are all conventional commercial products unless otherwise specified.

[0019] like Figure 1-4As shown, the utility model provides an automatic temperature control device for a rubber raw material drying room, comprising a box body 10, a heating plate 11, an exhaust fan 12, a motor 13, a temperature sensor 14, a timer 15, a motor fixing bracket 16, a controller 17, a button 18, a power supply 19 and an adsorption mechanism 20; the box body 10 is a hexagonal hollow structure, and irregular hexagonal openings are arranged at the front and rear of the box body 10, and rectangular openings are arranged at the upper side and left and right sides of the box body 10; the heating plate 11 is a grid-like structure, and the heating plate 11 is arranged at the front of the box body 10. The interior of the openings at the back, top and left and right lower sides; an electric heating wire is wound on the frame of the heating plate 11, and the heating plate 11 is used to heat the interior of the drying chamber; three screw holes are provided at the upper and lower ends of the left and right upper side openings of the box body 10, and the screw holes are arranged in an array; an exhaust fan 12 is provided inside the box body 10, and the output shaft of the motor 13 is fixedly connected to the exhaust fan 12; the motor fixing frame 16 includes a collar and a connecting rod, and the connecting rod is fixedly connected to the side wall of the collar; the collar is sleeved on the outside of the motor 13, and the connecting rod is fixedly connected to the side wall of the box body 10.

[0020] The adsorption mechanism 20 includes an adsorption cylinder 201, a threaded rod 202 and a cover 203; the adsorption cylinder 201 is a cylindrical hollow structure with an opening at the top; a columnar structure is arranged at the inner center of the adsorption cylinder 201, and the lower end of the columnar structure is fixedly connected to the bottom wall of the adsorption cylinder 201; the diameter of the columnar structure is smaller than the inner diameter of the adsorption cylinder 201, and the height of the columnar structure is equal to the height of the adsorption cylinder 201; a screw hole is opened inside the columnar structure, and the screw hole passes through the columnar structure; there are 6 columnar structures; the upper and lower ends of the columnar structure are connected with a threaded rod 202; the other end of the threaded rod 202 at the upper end of the columnar structure is connected to the screw hole at the upper end of the left and right upper side openings of the box body 10, and the other end of the threaded rod 202 at the lower end of the columnar structure is connected to the screw hole at the lower end of the left and right upper side openings of the box body 10; the upper end of the adsorption cylinder 201 is arranged with an external threaded structure.

[0021] When the activated carbon needs to be replaced, the threaded rod 202 at the upper end of the columnar structure is rotated downward and screwed into the screw hole of the columnar structure to disengage the threaded rod 202 from the screw hole at the upper end of the box body 10, and the threaded rod 202 at the lower end of the columnar structure is rotated upward and screwed into the screw hole of the columnar structure to disengage the threaded rod 202 from the screw hole at the lower end of the box body 10, and then the adsorption cylinder 201 is removed from the side of the box body 10, the cover 203 is unscrewed, the old activated carbon in the adsorption cylinder 201 is poured out, and the new activated carbon is put in, and then the through hole of the cover 203 is passed through the threaded rod 202 at the upper end of the columnar structure, the cover 203 is covered, and then the threaded rod 202 is aligned with the screw holes at the upper and lower ends of the side opening of the box body 10, and the threaded rod 202 is screwed in to fix the adsorption cylinder 201.

[0022] An annular gap is formed between the columnar structure and the inner wall of the adsorption cylinder 201, and activated carbon is placed in the annular gap; a plurality of small holes with a diameter of 3-5 mm are provided on the side wall of the adsorption cylinder 201.

[0023] A lid 203 is arranged inside the upper opening of the adsorption cylinder 201. A circular through hole is provided in the middle of the lid 203. Handles are symmetrically arranged at the upper end of the lid 203, and the handles are in a U-shaped structure; the lower end of the lid 203 is in a circular ring structure, and the circular ring structure is adapted to the annular gap; an annular depression is arranged on the outer side of the circular ring structure, and a threaded structure is arranged on the outer side wall of the annular depression. The side wall of the adsorption cylinder 201 is arranged inside the annular depression, and the threaded structure of the annular depression is adapted to the external threaded structure of the adsorption cylinder 201.

[0024] The temperature sensor 14 is fixedly arranged on the upper side wall of the box body 10; the timer 15 is fixedly arranged on the front wall of the box body 10, the controller 17 is arranged below the timer 15, and the button 18 is arranged below the controller 17; the power supply 19 is arranged on the bottom inner wall of the box body 10; the motor 13, the temperature sensor 14, the timer 15, the controller 17, the button 18 and the power supply 19 are electrically connected.

[0025] The outside of the heating wire is wrapped with a metal shell, and the grid of the heating plate 11 is square.

[0026] During use, place the automatic temperature control device for the rubber raw material drying chamber at the central position of the drying chamber, set the drying time of the timer 15, press the button 18, the controller 17 receives the signal and turns on the power supply 19, the heating plate 11 starts to heat and the motor 13 starts at the same time. The output shaft of the motor 13 drives the exhaust fan 12 to rotate, dissipating the heat generated by the heating plate 11. While the exhaust fan 12 rotates, it promotes the air flow in the space, drives the air to the vicinity of the heating plate 11, and promotes the heating plate 11 to heat the air in the space; the temperature sensor 14 measures the temperature in the space and transmits the temperature signal to the controller 17. When the temperature reaches the set temperature threshold, the controller 17 controls the power supply 19 to be disconnected and the heating plate 11 stops heating. When the temperature sensor 14 detects that the temperature in the space is lower than the set temperature threshold, the controller 17 controls the power supply 19 to be turned on to heat the space and dry the rubber raw material; this process is repeated to maintain a constant temperature in the space, thereby drying the rubber raw material; during the heating process, the exhaust fan 12 promotes the air in the space to flow into the adsorption cylinder 201, and the activated carbon adsorbs the harmful gases generated during the rubber drying process. Rotate the adsorption cylinder 201 at regular intervals to flip the adsorption surface of the adsorption cylinder 201 to ensure the continuous adsorption of harmful gases by the activated carbon; when the timer 15 reaches the timing time, it transmits a signal to the controller 17, and the controller 17 controls the heating plate 11 to stop heating.

[0027] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] However, what is described above is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. An automatic temperature control device for a rubber raw material drying room, characterized in that: It includes a box body, a heating plate, an exhaust fan, a motor, a temperature sensor, a timer, a motor fixing bracket, a controller, a button, a power supply and an adsorption mechanism; the box body is a hexagonal hollow structure, irregular hexagonal openings are arranged at the front and back of the box body, and rectangular openings are arranged at the upper side and left and right sides of the box body; the heating plate is a grid-like structure, and the heating plate is arranged inside the openings at the front and back, the top and the left and right lower sides of the box body; an electric heating wire is wound on the frame of the heating plate, and the heating plate is used to heat the inside of the drying chamber; three screw holes are opened at the upper and lower ends of the left and right upper side openings of the box body, and the screw holes are arranged in an arranged manner; the exhaust fan is arranged inside the box body, and the output shaft of the motor is fixedly connected to the exhaust fan; the motor fixing bracket includes a ring and a connecting rod, and the connecting rod is fixedly connected to the side wall of the ring; the ring is sleeved on the outside of the motor, and the connecting rod is fixedly connected to the side wall of the box body.

2. The automatic temperature control device for a rubber raw material drying room according to claim 1, characterized in that: The temperature sensor is fixedly arranged on the upper side wall of the box; the timer is fixedly arranged on the front wall of the box, the controller is arranged below the timer, and the button is arranged below the controller; the power supply is arranged on the bottom inner wall of the box; the motor, the temperature sensor, the timer, the controller, the button and the power supply are electrically connected.

3. The automatic temperature control device for a rubber raw material drying room according to claim 2, characterized in that: The outside of the heating wire is wrapped with a metal shell.

4. The automatic temperature control device for a rubber raw material drying room according to claim 3 is characterized in that: The grid of the heating plate is square.