Counting device for wires and cables

By using the box door to drive the ring to sweep the brush block in the wire counting device, the automatic dust removal of the brush block is realized, solving the problem that the brush block dust affects the cleaning effect in the prior art, and improving the wire Cleaning efficiency and counting accuracy.

CN222438796UActive Publication Date: 2025-02-07HENAN HONGTONG CABLE CO LTD
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Patent Information

Application Number
CN202421298912.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the existing wire counting device, dust attached to the surface of the brush block will affect the cleaning effect of the wires, and because the brush block is arranged inside the processing box, manual cleaning is inconvenient.

Method used

A counting device for wires and cables is designed. The ring is driven to sweep the brush block through the opening and closing of the box door, causing the brush block to shake and shake off the attached dust. At the same time, the motor is used to drive the brush block to rotate to ensure the wires. Effective cleaning of surface dust.

Benefits of technology

Automatic cleaning of brush blocks is realized, ensuring efficient cleaning of wires, avoiding dust affecting counting accuracy, and simplifying the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a counting device for wires and cables, and belongs to the technical field of wire counting. A counting device for electric wires and cables comprises a processing box, one side of the processing box is rotationally connected with a box door, and the interior of the processing box is rotationally connected with a rotating rod. According to the counting device for the electric wires and cables, in the process that a user opens a box door, the box door can drive a first swing plate to rotate, the first swing plate drives a second swing plate to swing on a rotating rod in the direction close to the box door through a connecting plate, and then the second swing plate drives an outer gear ring to rotate; the outer gear ring drives a threaded rod to rotate through a first gear meshed with the outer gear ring, at the moment, a movable plate moves upwards, the movable plate drives a circular ring to move upwards through a connecting rod, the circular ring sweeps a brush block on a rotating shaft, the brush block shakes, dust possibly attached to the brush block is shaken off, and the dust removal effect is achieved. The cleaning of the brush block is ensured, and the cleaning effect of the brush block on the electric wire is prevented from being influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire counting, and more specifically to a counting device for wires and cables. Background Art

[0002] During the production process of electric wires, users usually need to measure the length of the electric wires.

[0003] A Chinese patent discloses "a wire and cable counting device" with patent number CN202220881840.3. The scheme records "a wire and cable counting device, relating to the field of wire counting technology, comprising a processing box, the surface of the processing box is provided with an opening 1 for the power supply line to pass through, the inner wall of the processing box is fixedly connected to a motor, the rotating part of the motor is fixedly connected to a hinged plate 1, the inner wall of the processing box is fixedly connected to a rotating rod, the surface of the rotating rod is hinged to a hinged plate 2, the surface of the hinged plate 2 and the surface of the hinged plate 1 are jointly hinged to a hinged plate 3, the inner wall of the processing box is provided with a rotating part for cleaning the wires, and the inner wall of the processing box is provided with a transmission structure for counting the wires." The utility model has the function of measuring the length of the wire by driving the counting wheel to rotate through the movement of the wire, and cleaning the surface of the wire before measuring to avoid the slippage between the wire and the counting wheel when there is a lot of dust. It has high automation performance and small error effect, but there are still certain problems.

[0004] Although the counting device can automatically clean the wires during transportation by driving the brush block through the rotating shaft, a certain amount of dust will adhere to the surface of the brush block after use. If the dust attached to the brush block is not cleaned, the cleaning effect of the brush block on the wires will be affected. The brush block is arranged as a whole inside the processing box, which will be inconvenient if cleaned manually. Utility Model Content

[0005] The purpose of the utility model is to provide a counting device for wires and cables to solve the problems raised in the above background technology:

[0006] Although some existing counting devices can automatically clean the wires during transportation by driving the brush block through the rotating shaft, a certain amount of dust will adhere to the surface of the brush block after use. If the dust attached to the brush block is not cleaned, the cleaning effect of the brush block on the wires will be affected. The brush block is arranged as a whole inside the processing box, which will be inconvenient if cleaned manually.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A counting device for electric wires and cables comprises a processing box, one side of the processing box is rotatably connected to a box door, the inside of the processing box is rotatably connected to a rotating rod, the outside of the rotating rod is fixedly connected to a second swing plate, the outside of the second swing plate is fixedly connected to an outer gear ring, the bottom of the second swing plate is rotatably connected to a connecting plate, the top of the connecting plate is rotatably connected to a first swing plate, the first swing plate is fixedly connected to the box door, the position where the box door rotates with the processing box, the position where the connecting plate rotates with the first swing plate, the position where the connecting plate rotates with the second swing plate, plus the position where the second swing plate and the upper rotating rod rotate with the processing box, the four positions constitute a plane. The processing box is in the shape of a quadrilateral. When the box door is opened or closed, the second swing plate can be driven to swing through the connecting plate. A threaded rod is rotatably connected inside the processing box. The bottom of the threaded rod is fixedly connected to a first gear. The first gear is meshed with an outer gear ring. The external thread of the threaded rod is connected to a movable plate. The bottom of the movable plate is fixedly connected to a connecting rod. The other end of the connecting rod is fixedly connected to a ring. A cleaning mechanism is arranged inside the processing box and above the ring. The cleaning mechanism automatically cleans dust attached to the surface of the wire. A counting mechanism is arranged inside the processing box and on one side of the ring. The counting mechanism automatically counts the length of the wire.

[0009] Preferably, guide rods are slidably connected inside the movable plate and on both sides of the threaded rods, and the guide rods are fixedly connected to the processing box, so that the movable plate is limited by the guide rods.

[0010] Preferably, the cleaning mechanism includes a rotating shaft, which is rotatably connected to the processing box. There are two rotating shafts in total, and the two rotating shafts are symmetrically distributed. A brush block is fixedly connected to the outside of the rotating shaft. The rotating shaft vertically penetrates the processing box and extends to the outside of the processing box. A second gear is fixedly connected to the outside of the rotating shaft, and the two second gears are meshed with each other. A mounting frame is fixedly connected to the top of the processing box, and a motor is fixedly connected to the top of the mounting frame. One of the rotating shafts is fixedly connected to the output end of the motor, and the wire passes through the two brush blocks. When the motor is started, it drives the rotating shaft and the brush block on one side of the wire to rotate, and the rotating shaft and the brush block on the other side of the wire are also rotated through the two meshing second gears, thereby cleaning the dust on the wire.

[0011] Preferably, the counting mechanism includes an infrared computing device, which is fixedly connected to a processing box, a counting wheel is rotatably connected inside the processing box, a rotating block is fixedly connected outside the counting wheel, the rotating block is used in conjunction with the infrared computing device, an electric push rod is fixedly connected inside the processing box and above the counting wheel, a pressure roller is rotatably connected to the output end of the electric push rod, the wire is pressed on the counting wheel, and when the wire is transported, the wire drives the counting wheel and the rotating block outside the counting wheel to rotate, the infrared computing device senses and records the number of rotations of the rotating block, thereby calculating the length of the wire to achieve a counting effect. The above are all existing well-known technologies and will not be elaborated on here.

[0012] Preferably, the center of the outer gear ring is the same as the center of the rotating rod, and when the rotating rod rotates, the outer gear ring is not swinging but also rotating.

[0013] Preferably, the outer gear ring is a fan-shaped structure, and the fan-shaped structure of the outer gear ring reduces its own volume, so that the outer gear ring will not collide with the processing box when rotating.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1) When the counting device for electric wires and cables is in use, when the user opens the box door, the box door will drive the first swing plate to rotate, and the first swing plate drives the second swing plate to swing on the rotating rod toward the box door through the connecting plate, and the second swing plate drives the outer gear ring to rotate, and the outer gear ring drives the threaded rod to rotate through the first gear meshing with itself, then the movable plate moves upward, and the movable plate drives the circular ring to move upward through the connecting rod, and the circular ring sweeps the brush block on the rotating shaft, so that the brush block itself vibrates, and the dust that may be attached to the brush block is shaken off, ensuring the cleanliness of the brush block itself and preventing the cleaning effect of the brush block on the wire from being affected, when the user closes the box door, the circular ring will move downward to drive the brush block to vibrate again, and the wires can be transported and counted after the box door is closed.

[0016] 2) When the counting device for electric wires and cables is in use, the motor starts to drive the rotating shaft and the brush block on one side of the wire to rotate, and the rotating shaft and the brush block on the other side of the wire are also driven to rotate through two second gears meshing with each other. The two brush blocks rotate in opposite directions, and the rotation direction of the two brush blocks is also opposite to the travel direction of the wire, which can better clean the dust on the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model before the box door is opened;

[0018] Figure 2 It is a cross-sectional schematic diagram of the utility model before the box door is opened;

[0019] Figure 3 This is a schematic diagram of the structure of the utility model after the box door is opened;

[0020] Figure 4 It is a cross-sectional schematic diagram of the utility model after the box door is opened;

[0021] Figure 5 It is a structural schematic diagram of the outer gear ring of the utility model.

[0022] Explanation of the numbers in the figure: 1. processing box; 2. box door; 3. rotating rod; 4. second swing plate; 5. outer gear ring; 6. connecting plate; 7. first swing plate; 8. threaded rod; 9. first gear; 10. movable plate; 11. connecting rod; 12. ring; 13. cleaning mechanism; 1301. rotating shaft; 1302. brush block; 1303. second gear; 1304. mounting bracket; 1305. motor; 14. counting mechanism; 1401. infrared computing device; 1402. counting wheel; 1403. rotating block; 1404. electric push rod; 1405. clamping roller; 15. guide rod. DETAILED DESCRIPTION

[0023] Although some existing counting devices can automatically clean the wires during transportation by driving the brush block 1302 through the rotating shaft 1301, a certain amount of dust will be attached to the surface of the brush block 1302 after use. If the dust attached to the brush block 1302 is not cleaned, the cleaning effect of the brush block 1302 on the wires will be affected. The brush block 1302 is arranged as a whole inside the processing box, which will be inconvenient if cleaned manually. The following solution is used to solve this problem.

[0024] See also Figures 1 to 5A counting device for wires and cables, comprising a processing box 1, a box door 2 is rotatably connected to one side of the processing box 1, a rotating rod 3 is rotatably connected to the inside of the processing box 1, a second swing plate 4 is fixedly connected to the outside of the rotating rod 3, an outer gear ring 5 is fixedly connected to the outside of the second swing plate 4, a connecting plate 6 is rotatably connected to the bottom of the second swing plate 4, a first swing plate 7 is rotatably connected to the top of the connecting plate 6, the first swing plate 7 is fixedly connected to the box door 2, the position where the box door 2 rotates with the processing box 1, the position where the connecting plate 6 rotates with the first swing plate 7, the position where the connecting plate 6 rotates with the second swing plate 4, plus the position where the second swing plate 4 and the rotating rod 3 on the top rotate with the processing box 1, the four positions constitute a parallelogram, the box When the door 2 is opened or closed, the second swing plate 4 can be driven to swing through the connecting plate 6. The inside of the processing box 1 is rotatably connected to a threaded rod 8, and the bottom of the threaded rod 8 is fixedly connected to a first gear 9, which is meshed with the outer gear ring 5. The external thread of the threaded rod 8 is connected to a movable plate 10, and the bottom of the movable plate 10 is fixedly connected to a connecting rod 11, and the other end of the connecting rod 11 is fixedly connected to a ring 12. A cleaning mechanism 13 is arranged inside the processing box 1 and above the ring 12. The cleaning mechanism 13 is used to automatically clean dust attached to the surface of the wire. A counting mechanism 14 is arranged inside the processing box 1 and on one side of the ring 12. The counting mechanism 14 is used to automatically count the length of the wire.

[0025] Guide rods 15 are slidably connected inside the movable plate 10 and on the corresponding two side edges of the threaded rod 8. The guide rods 15 are fixedly connected to the processing box 1. The movable plate 10 is limited by the guide rods 15. When the threaded rod 8 rotates, it can drive the movable plate 10 to move up and down.

[0026] The cleaning mechanism 13 includes a rotating shaft 1301, which is rotatably connected to the processing box 1. There are two rotating shafts 1301, which are symmetrically distributed. The outside of the rotating shaft 1301 is fixedly connected to a brush block 1302. The rotating shaft 1301 vertically penetrates the processing box 1 and extends to the outside of the processing box 1. The outside of the rotating shaft 1301 is fixedly connected to a second gear 1303, and the two second gears 1303 are meshed with each other. The top of the processing box 1 is fixedly connected to a mounting frame 1304, and the top of the mounting frame 1304 is fixedly connected to a motor 1 305, one of the rotating shafts 1301 is fixedly connected to the output end of the motor 1305, and the electric wire passes through two brush blocks 1302. When the motor 1305 is started, the rotating shaft 1301 and the brush block 1302 on one side of the electric wire are driven to rotate, and the rotating shaft 1301 and the brush block 1302 on the other side of the electric wire are also driven to rotate through two second gears 1303 that are meshed with each other. The two brush blocks 1302 rotate in opposite directions, and the rotation directions of the two brush blocks 1302 are also opposite to the traveling direction of the electric wire, so that the dust on the electric wire can be better cleaned.

[0027] The counting mechanism 14 includes an infrared computing device 1401, which is fixedly connected to the processing box 1. A counting wheel 1402 is rotatably connected inside the processing box 1, and a rotating block 1403 is fixedly connected to the outside of the counting wheel 1402. The rotating block 1403 is used in conjunction with the infrared computing device 1401. An electric push rod 1404 is fixedly connected inside the processing box 1 and above the counting wheel 1402. A clamping roller 1405 is rotatably connected to the output end of the electric push rod 1404. The wire is pressed on the counting wheel 1402. When the wire is transported, the wire drives the counting wheel 1402 and the rotating block 1403 outside the counting wheel 1402 to rotate. The infrared computing device 1401 senses and records the number of rotations of the rotating block 1403, thereby calculating the length of the wire to achieve a counting effect. The above are all existing well-known technologies and will not be described in detail here.

[0028] The center of the outer gear ring 5 is the same as the center of the rotating rod 3. When the rotating rod 3 rotates, the outer gear ring 5 does not swing but also rotates.

[0029] The outer gear ring 5 is a fan-shaped structure, which reduces its own volume, so that the outer gear ring 5 will not collide with the processing box 1 when rotating.

[0030] The utility model uses steps as follows: when the counting device for electric wires and cables is in use, the operation of the electric wires entering the processing box 1 and passing through the brush block 1302 and the counting wheel 1402 requires the user to first open the box door 2 on one side of the processing box 1. When the user opens the box door 2, the box door 2 drives the first swing plate 7 to rotate, and the first swing plate 7 drives the second swing plate 4 to swing on the rotating rod 3 toward the direction close to the box door 2 through the connecting plate 6. The second swing plate 4 then drives the outer gear ring 5 to rotate, and the outer gear ring 5 drives the threaded rod 8 to rotate through the first gear 9 meshing with itself. At this time, the threaded rod 8 drives the movable plate 10 to move upward, and the movable plate 10 drives the ring 12 to move upward through the connecting rod 11, and the ring 12 sweeps the brush block 1302 on the rotating shaft 1301, so that the brush block 1302 itself vibrates, and the dust that may be attached to the brush block 1302 is shaken off, thereby ensuring the cleanliness of the brush block 1302 itself and preventing the cleaning effect of the brush block 1302 on the wires from being affected. When the user closes the box door 2, the ring 12 will move downward and drive the brush block 1302 to vibrate again. After the box door 2 is closed, the wires can be conveyed and counted.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A counting device for electric wires and cables, comprising a processing box (1), one side of the processing box (1) being rotatably connected to a box door (2), characterized in that: The processing box (1) is rotatably connected to a rotating rod (3) inside, the rotating rod (3) is fixedly connected to a second swing plate (4) outside, the second swing plate (4) is fixedly connected to an outer gear ring (5) outside, the second swing plate (4) is rotatably connected to a connecting plate (6) at the bottom, the connecting plate (6) is rotatably connected to a first swing plate (7) at the top, the first swing plate (7) is fixedly connected to the box door (2), the processing box (1) is rotatably connected to a threaded rod (8) inside, the threaded rod (8) is fixedly connected to the bottom A first gear (9) is fixedly connected, the first gear (9) is meshingly connected to the outer gear ring (5), the outer thread of the threaded rod (8) is connected to a movable plate (10), the bottom of the movable plate (10) is fixedly connected to a connecting rod (11), the other end of the connecting rod (11) is fixedly connected to a ring (12), a cleaning mechanism (13) is arranged inside the processing box (1) and above the ring (12), and a counting mechanism (14) is arranged inside the processing box (1) and on one side of the ring (12).

2. A counting device for electric wires and cables according to claim 1, characterized in that: Guide rods (15) are slidably connected inside the movable plate (10) and on the corresponding two side edges of the threaded rod (8), and the guide rods (15) are fixedly connected to the processing box (1).

3. A counting device for electric wires and cables according to claim 1, characterized in that: The cleaning mechanism (13) comprises a rotating shaft (1301), the rotating shaft (1301) being rotatably connected to the processing box (1), there being two rotating shafts (1301) in total, the two rotating shafts (1301) being symmetrically distributed, the outside of the rotating shaft (1301) being fixedly connected to a brush block (1302), the rotating shaft (1301) vertically penetrating the processing box (1) and extending to the outside of the processing box (1), the outside of the rotating shaft (1301) being fixedly connected to a second gear (1303), the two second gears (1303) being meshed with each other, the top of the processing box (1) being fixedly connected to a mounting frame (1304), the top of the mounting frame (1304) being fixedly connected to a motor (1305), and one of the rotating shafts (1301) being fixedly connected to an output end of the motor (1305).

4. A counting device for electric wires and cables according to claim 1, characterized in that: The counting mechanism (14) comprises an infrared computing device (1401), the infrared computing device (1401) being fixedly connected to the processing box (1), a counting wheel (1402) being rotatably connected inside the processing box (1), a rotating block (1403) being fixedly connected outside the counting wheel (1402), the rotating block (1403) being used in conjunction with the infrared computing device (1401), an electric push rod (1404) being fixedly connected inside the processing box (1) and above the counting wheel (1402), and a pressing roller (1405) being rotatably connected to the output end of the electric push rod (1404).

5. A counting device for electric wires and cables according to claim 1, characterized in that: The center of the outer gear ring (5) is the same as the center of the rotating rod (3).

6. A counting device for electric wires and cables according to claim 1, characterized in that: The outer gear ring (5) is a fan-shaped structure.

Citation Information

Patent Citations

  • Electric wire and cable counting device

    CN217403314U