Polarizer detection device

By designing a polarizer detection device including a detection box, a moving slot, a lifting cylinder, a suction cup, a vacuum generator and an industrial camera, the problems of low detection efficiency and unstandard manual detection in the prior art are solved, and the polarizer is realized Fast and accurate inspection and classification improve the efficiency of inspection operations.

CN222439098UActive Publication Date: 2025-02-07XITENG (WUXI) PRECISION IND CO LTD
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Patent Information

Application Number
CN202421071619.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-07
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The prior art has low efficiency in polarizer detection and cannot keep up with the production efficiency of the automated production line. In addition, there are missed inspections or non-standard inspections in manual inspections, which reduces the efficiency of inspection operations.

Method used

A polarizer detection device is designed, including a detection box, a moving slot, a lifting cylinder, a suction cup, a vacuum generator and an industrial camera. Through the coordinated work of these components, the automatic detection and classification of the polarizer is achieved.

Benefits of technology

It realizes fast and accurate detection of polarizers, reduces the intensity of manual detection, improves detection operation efficiency, and ensures the standardization and consistency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polaroid detection, in particular to a polaroid detection device which comprises a base, a detection box fixedly connected to the top of the base, a box door hinged to the outer side of the detection box, a mounting groove formed in the center of the inner bottom of the detection box, a mounting seat arranged in the mounting groove, and a top of the mounting seat extending to the outer side of the mounting groove. A detection assembly is arranged at the top of the extension end of the mounting seat, a moving groove is formed in the top in the detection box above the detection assembly, a moving block is in sliding fit in the moving groove, a driving assembly for driving the moving block to move left and right is arranged in the moving groove, a lifting cylinder is arranged at the bottom of the moving block, and a lifting plate is arranged at the bottom of the output end of the lifting cylinder; a suction cup is arranged at the bottom of the lifting plate and communicates with a suction pipe, the suction pipe communicates with a vacuum generator, the vacuum generator is arranged on the outer wall of the lifting plate, a feeding plate is arranged on the left side wall in the detection box, and a receiving plate is arranged on the right side wall in the detection box.
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Description

Technical Field

[0001] The utility model relates to the field of polarizer detection, in particular to a polarizer detection device. Background Art

[0002] The full name of polarizer is polarizing light film. The imaging of liquid crystal displays must rely on polarized light. All liquid crystals have two polarizing light films in front and behind, which are tightly attached to the liquid crystal glass, forming a liquid crystal film with a total thickness of about 1mm. If any polarizer is missing, the liquid crystal film cannot display images. With the continuous improvement of display manufacturing technology, foreign display manufacturers have gradually introduced automated production lines into screen manufacturing. Domestic screen manufacturers have also increased their investment in recent years and continuously carried out industrial transformation and upgrading, replacing traditional manual assembly production lines with automated production lines. In the process of polarizer lamination and upgrading to automated production lines, the problem of rapid detection of polarizer quality needs to be solved. Manual detection is inefficient and cannot keep up with the production efficiency of automated production lines. In addition, manual detection may miss detection or be non-standard, thereby reducing the efficiency of detection operations. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a polarizer detection device, which has the advantages of solving the problems raised in the above background technology.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions:

[0005] A polarizer detection device comprises a base, the top of the base is fixedly connected to a detection box, the outside of the detection box is hinged with a box door, the bottom of the detection box is provided with a mounting slot at the center position of the bottom of the detection box, the mounting slot is provided with a mounting seat, the top of the mounting seat extends to the outside of the mounting slot, a detection component is provided on the top of the extended end of the mounting seat, the detection component is located above the top of the detection box and a moving slot is provided, the moving block is slidably matched in the moving slot, a driving component that drives the moving block to move left and right is provided in the moving slot, a lifting cylinder is provided at the bottom of the moving block, a lifting plate is provided at the bottom of the output end of the lifting cylinder, a suction cup is provided at the bottom of the lifting plate, the suction cup is connected with a suction pipe, the suction pipe is connected with a vacuum generator, and the vacuum generator is arranged on the outer wall of the lifting plate, a feeding plate is provided on the left side wall of the detection box, and a receiving plate is provided on the right side wall of the detection box, and a partition is vertically fixedly connected to the top of the receiving plate, the left side of the partition is set as a qualified area on the receiving plate, and the right side of the partition is set as a non-qualified area on the receiving plate.

[0006] By adopting the above technical solution, during the inspection operation, the operator places the processed polarizer on the feeding plate. At this time, the driving component is turned on according to the operation requirements to drive the moving block and other components at the bottom of the moving block to move horizontally above the feeding plate. At this time, the operator turns on the lifting cylinder and cooperates with the lifting plate to lift the suction cup up and down to a suitable height. At this time, the vacuum generator is turned on to suck the gas, and the polarizer on the feeding plate is adsorbed by the straw and the suction cup. At this time, the driving component is turned on to drive the moving block and other components on the moving block to move horizontally above the industrial camera, and the polarizer is inspected by cooperating with the detection component. During the inspection process, if the inspection requirements are passed, the driving component is turned on to drive the moving block and other components at the bottom of the moving block to move horizontally to the qualified area on the left side of the receiving plate, and the gas is discharged by turning on the vacuum generator. The adsorbed polarizer is placed in the qualified area of ​​the receiving plate in cooperation with the straw and the suction cup. If a defective polarizer is found, the driving component is turned on to drive the moving block and the polarizer at the bottom of the suction cup to move horizontally to the unqualified area on the right side of the receiving plate. The above actions are repeated to complete the inspection operation.

[0007] Further configuration: the detection component includes a camera mounting plate arranged on the top of the mounting seat, and an industrial camera is fixedly connected to the top of the camera mounting plate.

[0008] By adopting the above technical solution, the transmittance, four-corner deviation, etc. of the polarizer can be detected through the setting of an industrial camera.

[0009] Further configuration: the driving assembly includes fixed seats arranged on both sides of the movable groove, a screw rod is rotatably connected between the fixed seats, the movable block is matched and connected to the outside of the screw rod, one end of the screw rod extends to the outside of the movable groove, and the extended end of the screw rod is connected to a servo motor through a coupling.

[0010] By adopting the above technical solution, during the detection operation, the operator can turn on the servo motor to drive the screw and the moving block on the screw to move horizontally, and during the movement, drive other components at the bottom of the moving block to cooperate to complete the feeding and detection operations.

[0011] Further configuration: a transparent protective window is provided on the box door.

[0012] By adopting the above technical solution, the transparent protective window makes it convenient for operators to observe and inspect the operation status.

[0013] Further configuration: the outer wall of the detection box is provided with a control display screen which is control-connected to the servo motor, industrial camera, lifting cylinder and vacuum generator.

[0014] By adopting the above technical solution, through the control display screen, it is convenient for operators to control various components and cooperate to complete the inspection work.

[0015] Further configuration: support feet are provided around the bottom of the base.

[0016] By adopting the above technical solution, the setting of the support feet plays a supporting and stabilizing role, ensuring the stability of the entire equipment during operation.

[0017] In summary, the utility model has the following beneficial effects:

[0018] During the inspection operation of the utility model, the operator places the processed polarizer on the feeding plate, and then turns on the driving component according to the operation requirements to drive the moving block and other components at the bottom of the moving block to move horizontally above the feeding plate. At this time, the operator turns on the lifting cylinder, and cooperates with the lifting plate to lift the suction cup up and down to a suitable height. At this time, the vacuum generator is turned on to suck gas, and the polarizer on the feeding plate is adsorbed by the suction pipe and the suction cup. At this time, the driving component is turned on to drive the moving block and other components on the moving block to move horizontally above the industrial camera, and the detection component is used to detect the polarizer. During the inspection process, if the inspection requirements are passed, the driving component is turned on to drive the moving block and other components at the bottom of the moving block to move horizontally to the qualified area on the left side of the receiving plate, and the vacuum generator is turned on to exhaust gas, and the adsorbed polarizer is placed in the qualified area of ​​the receiving plate in cooperation with the suction pipe and the suction cup. If a defective polarizer is found, the driving component is turned on to drive the moving block and the polarizer at the bottom of the suction cup to move horizontally to the non-qualified area on the right side of the receiving plate. The above actions are repeated to complete the inspection operation, reduce the intensity of manual inspection operations, and improve the efficiency of inspection operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings:

[0020] Figure 1 It is the front view of the utility model;

[0021] Figure 2 It is a main structural schematic diagram of the utility model.

[0022] In the figure, 1. base; 2. detection box; 3. box door; 4. mounting slot; 5. mounting seat; 6. detection component; 7. moving slot; 8. moving block; 9. driving component; 10. lifting cylinder; 11. lifting plate; 12. suction cup; 13. suction tube; 14. vacuum generator; 15. feeding plate; 16. receiving plate; 17. partition; 18. camera mounting plate; 19. industrial camera; 20. fixing seat; 21. screw rod; 22. servo motor; 23. transparent protective window; 24. control display screen; 25. supporting foot. DETAILED DESCRIPTION

[0023] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 2 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.

[0024] Various exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings.

[0025] Embodiment 1: A polarizer detection device, such as Figure 1 , 2 As shown, it includes a base 1, and support feet 25 are arranged around the bottom of the base 1. A detection box 2 is fixedly connected to the top of the base 1. A box door 3 is hinged on the outside of the detection box 2. A transparent protective window 23 is opened on the box door 3. A mounting groove 4 is opened at the center of the bottom of the detection box 2. A mounting seat 5 is arranged in the mounting groove 4. The top of the mounting seat 5 extends to the outside of the mounting groove 4. A detection component 6 is arranged on the top of the extended end of the mounting seat 5. The detection component 6 includes a camera mounting plate 18 arranged on the top of the mounting seat 5. An industrial camera 19 is fixedly connected to the top of the camera mounting plate 18. A movable groove 7 is opened at the top of the detection box 2 above the industrial camera 19. A movable groove 7 is slidably matched in the movable groove 7. A moving block 8 is provided in the moving groove 7 with a driving component 9 for driving the moving block 8 to move left and right. The driving component 9 includes fixed seats 20 arranged on both sides of the moving groove 7. A screw rod 21 is rotatably connected between the fixed seats 20. The moving block 8 is matched and connected to the outside of the screw rod 21. One end of the screw rod 21 extends to the outside of the moving groove 7. The extended end of the screw rod 21 is connected to a servo motor 22 through a coupling. A lifting cylinder 10 is provided at the bottom of the moving block 8. A lifting plate 11 is provided at the bottom of the output end of the lifting cylinder 10. A suction cup 12 is provided at the bottom of the lifting plate 11. The suction cup 12 is connected to a suction pipe 13. The suction pipe 13 is connected to a vacuum generator 14. The vacuum generator 14 is provided on the outer wall of the lifting plate 11.

[0026] like Figure 2 As shown, a feeding plate 15 is provided on the left side wall of the detection box 2, a receiving plate 16 is provided on the right side wall of the detection box 2, a partition 17 is vertically fixedly connected to the top of the receiving plate 16, the receiving plate 16 located on the left side of the partition 17 is set as a qualified area, and the receiving plate 16 located on the right side of the partition 17 is set as an unqualified area.

[0027] like Figure 1 As shown, the outer wall of the detection box 2 is provided with a control display screen 24 which is control-connected to the servo motor 22 , the industrial camera 19 , the lifting cylinder 10 , and the vacuum generator 14 .

[0028] In the embodiment of the utility model, during the inspection operation, the operator places the processed polarizer on the feeding plate 15, and drives the screw rod 21 to rotate by turning on the servo motor 22, and cooperates to move the moving block 8 on the screw rod 21 horizontally to above the feeding plate 15. At this time, the lifting cylinder 10 is turned on, and the suction cup 12 is lifted up and down to a suitable height in cooperation with the lifting plate 11. The gas is sucked by turning on the vacuum generator 14, and the polarizer on the feeding plate 15 is adsorbed in cooperation with the suction pipe 13 and the suction cup 12. Then, the servo motor 22 is turned on to drive the screw rod 21 and the moving block 8 on the screw rod 21 to move horizontally to above the industrial camera 19. The industrial camera 19 can It is capable of testing the transmittance, four-corner deviation, etc. of the polarizer. During the testing process, if the testing requirements are passed, the servo motor 22 is turned on to drive the screw 21 to rotate, and the moving block 8 and other components at the bottom of the moving block 8 are moved horizontally to the qualified area on the left side of the receiving plate 16. The gas is discharged by turning on the vacuum generator 14, and the suction pipe 13 and the suction cup 12 are used to place the adsorbed polarizer in the qualified area of ​​the receiving plate 16. If a defective polarizer is found, the servo motor 22 is turned on to cooperate with the screw 21 to drive the moving block 8 and the polarizer at the bottom of the suction cup 12 to move horizontally to the unqualified area on the right side of the receiving plate 16. The above actions are repeated to complete the testing operation.

[0029] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the field of the present invention and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.

Claims

1. A polarizer detection device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a detection box (2), the outer side of the detection box (2) is hinged with a box door (3), a mounting groove (4) is provided at the center of the bottom of the detection box (2), a mounting seat (5) is provided in the mounting groove (4), the top of the mounting seat (5) extends to the outside of the mounting groove (4), a detection component (6) is provided at the top of the extended end of the mounting seat (5), a moving groove (7) is provided at the top of the detection box (2) above the detection component (6), a moving block (8) is slidably matched in the moving groove (7), a driving component (9) for driving the moving block (8) to move left and right is provided in the moving groove (7), and a lifting cylinder (1) is provided at the bottom of the moving block (8). 0), a lifting plate (11) is provided at the bottom of the output end of the lifting cylinder (10), a suction cup (12) is provided at the bottom of the lifting plate (11), the suction cup (12) is connected to a suction pipe (13), the suction pipe (13) is connected to a vacuum generator (14), the vacuum generator (14) is arranged on the outer wall of the lifting plate (11), a feeding plate (15) is provided on the left side wall of the detection box (2), a receiving plate (16) is provided on the right side wall of the detection box (2), a partition (17) is vertically fixedly connected to the top of the receiving plate (16), the left side of the receiving plate (16) is set as a qualified area, and the right side of the receiving plate (16) is set as a non-qualified area.

2. A polarizer detection device according to claim 1, characterized in that: The detection component (6) comprises a camera mounting plate (18) arranged on the top of the mounting seat (5), and an industrial camera (19) is fixedly connected to the top of the camera mounting plate (18).

3. The polarizer detection device according to claim 1, characterized in that: The driving assembly (9) comprises fixed seats (20) arranged on both sides of the movable groove (7), a screw rod (21) is rotatably connected between the fixed seats (20), the movable block (8) is matched and connected to the outside of the screw rod (21), one end of the screw rod (21) extends to the outside of the movable groove (7), and the extended end of the screw rod (21) is connected to a servo motor (22) via a coupling.

4. The polarizer detection device according to claim 1, characterized in that: The box door (3) is provided with a transparent protective window (23).

5. The polarizer detection device according to claim 1, characterized in that: The outer wall of the detection box (2) is provided with a control display screen (24) which is control-connected to the servo motor (22), the industrial camera (19), the lifting cylinder (10), and the vacuum generator (14).

6. The polarizer detection device according to claim 1, characterized in that: Support feet (25) are provided around the bottom of the base (1).