Auxiliary positioning tool for iron core cake

By designing an iron core cake auxiliary positioning tool for a core reactor, the problem of positioning errors in manual adjustment of the iron core cake placement position is solved, and the accurate positioning and efficient installation of the iron core cake is achieved.

CN222440343UActive Publication Date: 2025-02-07CHINT ELECTRIC
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Patent Information

Application Number
CN202421128013.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-07
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When installing a core reactor, there is a positioning error in manually adjusting the placement position of the iron core cake, which makes it difficult to accurately locate the iron core cake, with large installation errors and low efficiency.

Method used

An iron core cake auxiliary positioning tool is provided, including a fixing assembly and a positioning assembly. The positioning assembly consists of an adjustable positioning rod and a positioning plate to form a limit space to ensure the accurate positioning of the iron core cake.

Benefits of technology

By using iron core cake auxiliary positioning tooling, the position accuracy of the iron core cake is ensured, installation errors are reduced, and operation efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of transformer manufacturing, and discloses an auxiliary positioning tool for an iron core cake. The iron core cake auxiliary positioning tool is used for assisting an iron core cake to be placed on an iron yoke and comprises a fixing assembly and at least one positioning assembly, the fixing assembly is used for being positioned at the two ends of the iron yoke, and each positioning assembly comprises two positioning rods arranged at intervals in the first direction and two positioning plates arranged at intervals in the second direction. The two ends of the positioning rods are connected with the fixing assemblies correspondingly, and the two ends of each positioning plate are connected with the two positioning rods, so that the two positioning plates and the two positioning rods define the limiting space for containing the iron core cake; the position of the positioning rod in the first direction is adjustable, and the position of the positioning plate in the second direction is adjustable, so that the iron core cake is placed in the limiting space after the limiting space is adjusted to the accurate position, the accuracy of the position of the iron core cake is ensured, the installation error is small, the operation is simple and convenient, and the efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer manufacturing, in particular to an auxiliary positioning tool for an iron core cake. Background Art

[0002] The reactor installed in the transformer can protect the power equipment from the interference and damage of overvoltage and harmonic waves, and improve the stability and reliability of the power system. For example, the shunt reactor is generally connected between the end of the ultra-high voltage transmission line and the ground to play a role in reactive power compensation. Shunt reactors can be divided into two types according to the structure of the iron core, namely shell type reactors and core type reactors. The core type reactor includes an iron core cake and a coil. The iron core cake is both the magnetic circuit part of the core type reactor and the skeleton of the coil. The heavy weight of the iron core cake makes it very difficult to carry manually.

[0003] In the prior art, when installing a core-type reactor, the core cake is usually lifted and placed on an iron yoke. Due to the different capacities and voltages of the reactors, different core cakes need to be placed in different positions during the lifting and positioning process. Manually adjusting the placement of the core cake is prone to positioning errors, making it difficult to accurately position the core cake, which affects the performance of the reactor.

[0004] That is, the existing manual adjustment of the placement of the core cake has the disadvantages of being difficult to accurately position the core cake, large installation errors and low efficiency. Utility Model Content

[0005] The utility model aims to provide an auxiliary positioning tool for an iron core cake, so as to solve the problem that the iron core cake is difficult to accurately position, has large installation errors and low efficiency when the placement position of the iron core cake is manually adjusted.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] The utility model provides an iron core cake auxiliary positioning tool, which is used to assist the iron core cake to be placed on an iron yoke. The iron core cake auxiliary positioning tool comprises:

[0008] A fixing assembly, used for positioning at both ends of the iron yoke;

[0009] At least one positioning assembly, each of the positioning assemblies includes two positioning rods spaced apart along a first direction and two positioning plates spaced apart along a second direction, both ends of the positioning rods are respectively connected to the fixing assembly, and the position of the positioning rods in the first direction is adjustable, both ends of each positioning plate are connected to the two positioning rods, and the position of the positioning plate in the second direction is adjustable, and the two positioning plates and the two positioning rods are arranged to form a limiting space for accommodating the core cake.

[0010] As an optional technical solution for an auxiliary positioning tool for an iron core cake, adjustment through holes are respectively provided at both ends of the positioning plate, and the positioning rod is inserted into the adjustment through holes and can move along a first direction.

[0011] As an optional technical solution for an iron core cake auxiliary positioning tool, the fixing assembly includes a tensioning member and two fixing plates. The tensioning member connects the two fixing plates and can adjust the distance between the two fixing plates so that the fixing plates are pressed and fixed on opposite sides of the iron yoke.

[0012] As an optional technical solution for an iron core cake auxiliary positioning tool, first adjustment holes are provided at corresponding positions of the two fixed plates, and the first adjustment holes extend along the first direction. The two ends of the positioning rod are penetrated by corresponding first adjustment holes and can move along the first direction.

[0013] As an optional technical solution for an iron core cake auxiliary positioning tool, second adjustment holes are provided at corresponding positions of the two fixing plates, and the second adjustment holes extend along the first direction. The two ends of the tensioning member are provided with corresponding second adjustment holes and can move along the first direction.

[0014] As an optional technical solution for an iron core cake auxiliary positioning tool, two tensioning members are provided, and the two tensioning members are respectively provided at two ends of the fixing plate, and the tensioning members are used to be placed on the inner side of the iron yoke.

[0015] As an optional technical solution for an iron core cake auxiliary positioning tool, the tensioning member includes a tensioning screw and a tensioning nut, both ends of the tensioning screw pass through the corresponding second adjustment hole, and the two ends of the tensioning screw are respectively threaded with the tensioning nuts.

[0016] As an optional technical solution for an iron core cake auxiliary positioning tool, the positioning assembly also includes a locking piece, which is sleeved on the positioning rod and is provided at the position where the locking piece is connected to the positioning rod, and is used to stop the positioning plate.

[0017] As an optional technical solution for the core cake auxiliary positioning tool, the locking member includes at least one retaining spring, and the retaining spring is located on a side of the positioning plate away from the limiting space.

[0018] As an optional technical solution for an auxiliary positioning tool for a core cake, the positioning plate has a positioning plane, the positioning plane is used to contact the core cake, and the positioning plane is perpendicular to the axial direction of the positioning rod.

[0019] Beneficial effects:

[0020] The utility model provides an auxiliary positioning tool for an iron core cake, which is used for assisting the iron core cake to be placed on an iron yoke. The auxiliary positioning tool for the iron core cake comprises a fixing component and at least one positioning component. The fixing component is used for positioning at two ends of the iron yoke. Each positioning component comprises two positioning rods spaced apart along a first direction and two positioning plates spaced apart along a second direction. The two ends of the positioning rods are respectively connected to the fixing components, and the two ends of each positioning plate are connected to the two positioning rods, so that the two positioning plates and the two positioning rods are surrounded to form a limiting space for accommodating the iron core cake. The positioning rods are adjustable in position in the first direction, and the positioning plates are adjustable in position in the second direction, so that the limiting space is adjusted to an accurate position and then the iron core cake is placed in the limiting space, thereby ensuring the accuracy of the position of the iron core cake, small installation error, simple operation and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the core cake auxiliary positioning tool provided by the embodiment of the utility model Figure 1 ;

[0022] Figure 2 This is a schematic diagram of the structure of the core cake auxiliary positioning tool provided by the embodiment of the utility model Figure 2 ;

[0023] Figure 3 This is a schematic diagram of the structure of the core cake auxiliary positioning tool provided by the embodiment of the utility model Figure 3 ;

[0024] Figure 4 It is a structural schematic diagram of the iron core cake auxiliary positioning tool, the iron core cake and the iron yoke provided in the embodiment of the utility model;

[0025] Figure 5 yes Figure 4 A partial enlarged view of point A in the middle.

[0026] In the figure:

[0027] 100, iron yoke; 200, iron core cake;

[0028] 11. fixing plate; 111. first adjustment hole; 112. second adjustment hole;

[0029] 20. Tensioning piece;

[0030] 30. Positioning plate; 31. Adjustment through hole;

[0031] 40. Positioning rod; 41. Positioning nut; 42. Positioning screw;

[0032] 50. Locking piece. DETAILED DESCRIPTION

[0033] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0034] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0036] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0037] like Figures 1 to 5As shown, the utility model provides an iron core cake auxiliary positioning tool, which is used to assist the iron core cake 200 to be placed on the iron yoke 100, wherein the first direction is taken as the x direction, the second direction is taken as the y direction, and the third direction is taken as the z direction; the iron core cake auxiliary positioning tool includes a fixing component and at least one positioning component, the fixing component is used to be positioned at both ends of the iron yoke 100, each positioning component includes two positioning rods 40 spaced apart along the x direction and two positioning plates 30 spaced apart along the y direction, the two ends of the positioning rod 40 are respectively connected to the fixing component, and the two ends of each positioning plate 30 are connected to the two positioning rods 40, so that the two positioning plates 30 and the two positioning rods 40 are surrounded to form a limiting space for accommodating the iron core cake 200.

[0038] By setting a fixing component to facilitate the installation of the positioning component, when installing the reactor, the core cake auxiliary positioning tool is first installed on the iron yoke 100; a limiting space for accommodating the core cake 200 is formed by the arrangement of two positioning rods 40 and two positioning plates 30, the position of the positioning rod 40 in the x direction is adjustable to change the spacing between the two positioning rods 40, and the position of the positioning plate 30 in the y direction is adjustable to change the spacing between the two positioning plates 30, and the core cake 200 is placed in the limiting space after the limiting space is adjusted to the accurate position, thereby ensuring the accuracy of the position of the core cake 200, small installation error, simple operation and high efficiency.

[0039] See also Figure 1 In this embodiment, three positioning assemblies are provided, and the three positioning assemblies are spaced apart along the x-direction; each positioning assembly includes two positioning rods 40 spaced apart along the x-direction and two positioning plates 30 spaced apart along the y-direction, and the two positioning rods 40 and the two positioning plates 30 are arranged in a tic-tac-toe shape and are surrounded in the middle position to form a limiting space.

[0040] In this embodiment, the fixing assembly includes a tensioning member 20 and two fixing plates 11. The tensioning member 20 connects the two fixing plates 11 and can adjust the distance between the two fixing plates 11 so that the fixing plates 11 are pressed against the two opposite sides of the iron yoke 100. By setting the fixing assembly as two fixing plates 11 and setting the tensioning member 20 to connect the fixing plates 11 so that they are pressed against the iron yoke 100, the structure of the fixing assembly is simple and easy to disassemble. The distance between the two fixing plates 11 is adjustable so as to adapt to iron yokes 100 of different widths. In other embodiments, the fixing assembly can also be set as an integrated fixing frame structure, and the fixing frame structure is a rectangular frame.

[0041] In order to make the positioning rod 40 adjustable along the x-direction so as to adjust the installation position of the core cake 200, first adjustment holes 111 are provided at corresponding positions of the two fixing plates 11, and the first adjustment holes 111 extend along the x-direction. The corresponding first adjustment holes 111 are provided at both ends of the positioning rod 40 and can move along the x-direction.

[0042] Specifically, the first adjustment hole 111 passes through the fixing plate 11 along the y direction, and one first adjustment hole 111 is provided on each fixing plate 11 ; the first adjustment hole 111 is a long hole, and the first adjustment hole 111 extends along the x direction until both ends are close to the ends of the fixing plate 11 .

[0043] Furthermore, second adjustment holes 112 are provided at corresponding positions of the two fixing plates 11, and the second adjustment holes 112 extend along the x direction. The corresponding second adjustment holes 112 are provided at both ends of the tension member 20 and can move along the x direction. By providing the second adjustment holes 112, the position of the tension member 20 in the x direction is adjustable, so as to adapt to iron yokes 100 of different lengths. In other embodiments, only the first adjustment hole 111 may be provided, and the corresponding first adjustment holes 111 are provided at both ends of the tension member 20 and the positioning rod 40.

[0044] Preferably, two tensioning members 20 are provided, and the two tensioning members 20 are respectively provided at both ends of the fixing plate 11, and the tensioning members 20 are used to be placed inside the iron yoke 100. By providing two tensioning members 20 and tightening the two ends of the fixing plate 11, the fixing plate 11 is stably pressed against the iron yoke 100.

[0045] In this embodiment, two second adjustment holes 112 are provided, and the two second adjustment holes 112 are respectively provided at positions close to the ends of the fixing plate 11. By providing the second adjustment holes 112 at positions close to the ends of the fixing plate 11, the tensioning member 20 is provided at the outer edge of the core cake auxiliary positioning fixture, so that the positioning rod 40 and the positioning plate 30 are provided at the middle position.

[0046] In this embodiment, the second adjustment hole 112 is provided on the fixing plate 11 and penetrates the fixing plate 11 along the y direction; the second adjustment hole 112 is a semi-long hole, and the first adjustment hole 111 and the second adjustment hole 112 are arranged at intervals along the z direction; the fixing plate 11 is a rectangular plate, the lower part of the fixing plate 11 is provided with the second adjustment hole 112, and the upper part of the fixing plate 11 is provided with the first adjustment hole 111. By arranging the second adjustment hole 112 at the lower part, after the tensioning member 20 is locked, the first adjustment hole 111 is away from the iron yoke 100, and at this time, the positioning rod 40 is adjusted at the upper part, so that the operation is more convenient.

[0047] Furthermore, adjustment holes 31 are respectively provided at both ends of the positioning plate 30, and the positioning rod 40 is inserted into the adjustment holes 31 and can move along the x direction. By providing the adjustment holes 31 on the positioning plate 30, the positioning plate 30 can move along the x direction with the positioning rod 40 to match the core cakes 200 of different diameters, thereby realizing fine adjustment of the position of the positioning rod 40.

[0048] In order to achieve positioning after the positioning plate 30 is adjusted, the positioning assembly further includes a locking member 50, which is sleeved on the positioning rod 40, and a locking member 50 is provided at the position where the positioning plate 30 is connected to the positioning rod 40, and the locking member 50 is used to stop the positioning plate 30. By providing the locking member 50, the locking member 50 is sleeved on the positioning rod 40 to stop the positioning plate 30. By providing the locking member 50, the locking member 50 is locked by the locking member 50 after the position of the positioning plate 30 is adjusted, thereby ensuring the accurate position of the positioning plate 30 and limiting the movement of the positioning plate 30 after adjustment.

[0049] In this embodiment, the locking member 50 includes a clip spring, which is located on the side of the positioning plate 30 away from the limiting space. In other embodiments, the locking member 50 may also include two clip springs, which are respectively located on both sides of the positioning plate 30, so that the positioning plate 30 is fixed to the positioning rod 40. The locking member 50 is set as a clip spring, which occupies a small space and can be regularly inspected and maintained according to actual needs. Clip springs of different thicknesses and different inner diameters can be selected according to actual work requirements, thereby achieving axial positioning of the positioning plate 30.

[0050] Furthermore, the positioning plate 30 has a positioning plane, which is used to contact the core cake 200, and the positioning plane is perpendicular to the axial direction of the positioning rod 40. By setting the positioning plate 30 with a positioning plane perpendicular to the axial direction of the positioning rod 40, the positioning plane is against the surface of the core cake 200, which can limit the position of the core cake 200 and the setting direction of the core cake 200. In this embodiment, the positioning plate 30 is in the shape of a flat plate. By setting the positioning plate 30 in the shape of a flat plate, both sides of the positioning plate 30 are flat, and there is no need to distinguish them during installation, which improves assembly efficiency.

[0051] In this embodiment, the tensioning member 20 includes a tensioning screw and a tensioning nut, the two ends of the tensioning screw pass through the corresponding second adjustment hole 112, and the two ends of the tensioning screw are respectively screwed with the tensioning nuts; the positioning rod 40 includes a positioning screw 42 and a positioning nut 41, the two ends of the positioning screw 42 pass through the corresponding first adjustment hole 111, and the two ends of the positioning screw 42 are respectively screwed with the positioning nuts 41. By setting the screw and the nut to cooperate, the tensioning member 20 and the positioning rod 40 can be selectively moved or locked, and the adjustment is convenient and the positioning is accurate.

[0052] The following is the specific use process of the core cake auxiliary positioning tooling:

[0053] First, fix the fixing assembly of the core cake auxiliary positioning tool on the iron yoke 100 of the reactor, and determine the installation position of the core cake 200 on the iron yoke 100 through the core cake auxiliary positioning tool. Specifically, place the two fixing plates 11 on the two opposite sides of the iron yoke 100, adjust the positions of the two tension members 20 and the fixing plates 11, so as to adjust the tension members 20 and the positioning plates 30 to positions suitable for the width and length of the iron yoke 100; the tensioning screw of the tension member 20 is passed through the corresponding second adjustment hole 112 and is locked by the tensioning nut, so that the fixing plate 11 is pressed against the iron yoke 100.

[0054] Secondly, adjust the positioning assembly. The positioning rod 40 is adjusted to move in the first adjustment hole 111 along the x direction to complete the rough adjustment of the positioning rod 40, and the positioning rod 40 is locked by the positioning nut 41 to determine the position of the core cake 200 on the iron yoke 100 in the x direction; when adjusting the positioning rod 40, since the adjustment through hole 31 is provided on the positioning plate 30, the positioning plate 30 can move along the x direction on the positioning rod 40 to achieve fine adjustment and matching of the core cakes 200 with different diameters; the positioning plate 30 is adjusted to move in the y direction, and the locking member 50 is used to limit the movement of the positioning plate 30 to determine the position of the core cake 200 on the iron yoke 100 in the y direction.

[0055] Finally, after adjusting the positioning assembly to a suitable position, the core cake 200 is placed in the limited space surrounded by the positioning plate 30 and the positioning rod 40 to ensure that the core cake 200 is placed in the designated position.

[0056] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. The core cake auxiliary positioning tool is characterized by: Used to assist the iron core cake (200) to be placed on the iron yoke (100), the iron core cake auxiliary positioning tool comprises: A fixing assembly, used for positioning at two ends of the iron yoke (100); At least one positioning assembly, each of the positioning assemblies comprises two positioning rods (40) spaced apart along a first direction and two positioning plates (30) spaced apart along a second direction, both ends of the positioning rods (40) are respectively connected to the fixing assembly, and the position of the positioning rods (40) in the first direction is adjustable, both ends of each positioning plate (30) are connected to the two positioning rods (40), and the position of the positioning plate (30) in the second direction is adjustable, and the two positioning plates (30) and the two positioning rods (40) are arranged to form a limiting space for accommodating the core cake (200).

2. The core cake auxiliary positioning tool according to claim 1, characterized in that: Adjustment through holes (31) are respectively provided at both ends of the positioning plate (30), and the positioning rod (40) is inserted into the adjustment through holes (31) and can move along the first direction.

3. The core cake auxiliary positioning tool according to claim 1, characterized in that: The fixing assembly comprises a tensioning member (20) and two fixing plates (11), wherein the tensioning member (20) connects the two fixing plates (11) and can adjust the distance between the two fixing plates (11) so that the fixing plates (11) are respectively pressed against two opposite sides of the two ends of the iron yoke (100).

4. The core cake auxiliary positioning tool according to claim 3, characterized in that: First adjustment holes (111) are provided at corresponding positions of the two fixing plates (11), and the first adjustment holes (111) extend along the first direction. The two ends of the positioning rod (40) are penetrated by corresponding first adjustment holes (111) and can move along the first direction.

5. The core cake auxiliary positioning tool according to claim 3, characterized in that: Second adjustment holes (112) are provided at corresponding positions of the two fixing plates (11), and the second adjustment holes (112) extend along the first direction. The two ends of the tensioning member (20) are penetrated by corresponding second adjustment holes (112) and can move along the first direction.

6. The core cake auxiliary positioning tool according to claim 3, characterized in that: Two tensioning members (20) are provided, and the two tensioning members (20) are respectively provided at two ends of the fixing plate (11), and the tensioning members (20) are used to be placed on the inner side of the iron yoke (100).

7. The core cake auxiliary positioning tool according to claim 5, characterized in that: The tensioning member (20) comprises a tensioning screw and a tensioning nut, the two ends of the tensioning screw pass through the corresponding second adjustment holes (112), and the two ends of the tensioning screw are respectively threadedly connected with the tensioning nuts.

8. The core cake auxiliary positioning tool according to claim 1, characterized in that: The positioning assembly also includes a locking member (50), which is sleeved on the positioning rod (40), and the locking member (50) is provided at the position where the positioning plate (30) is connected to the positioning rod (40), and the locking member (50) is used to stop the positioning plate (30).

9. The core cake auxiliary positioning tool according to claim 8, characterized in that: The locking member (50) comprises at least one clamping spring, and the clamping spring is located on a side of the positioning plate (30) away from the limiting space.

10. The core cake auxiliary positioning tool according to claim 1, characterized in that: The positioning plate (30) has a positioning plane, the positioning plane is used to contact the iron core cake (200), and the positioning plane is perpendicular to the axial direction of the positioning rod (40).