Variable flexible anti-corrosion special-shaped nano-copper connecting piece
By designing variable flexible anti-corrosion special-shaped nano-copper connectors, the protection of removable connecting components and heat shrink sleeves solves the problem of excessive contact resistance in the connection of power battery modules, and reduces the replacement cost and length solid limits .
Patent Information
- Application Number
- CN202323622257.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-29
AI Technical Summary
In the connection of the power battery module, the copper cable and the wiring sleeve are not in contact with the contact resistance, which leads to excessive contact resistance and prone to failure; while the existing copper-bar integrated setting needs to be replaced entirely when damaged, which increases the cost and length of solidification. Limitations.
A variable flexible anti-corrosion special-shaped nano-copper connector is designed, and flexible connection and replacement are achieved through the removable connection assembly of the first soft copper foil and the second soft copper foil. .
It is realized that when the soft copper foil is damaged, it only needs to replace the corresponding foil, which reduces cost investment; at the same time, it allows the replacement of foils of different lengths, which improves practicality and flexibility.
Smart Images

Figure CN222440794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power facilities, in particular to a variable flexible anti-corrosion special-shaped nano copper connector. Background Art
[0002] Power battery is a kind of energy storage device that can be charged and discharged, and it is also a mobile power source. It is widely used in electric vehicles. In order to meet the power requirements of voltage and current, power battery modules are usually connected in series or in parallel, and the maximum current can reach hundreds of amperes. At present, the connection of power battery modules is generally connected by copper busbars or copper cables. The defect of the copper cable connection structure is that when the copper cable is crimped inside the wiring sleeve, there is insufficient contact surface between the copper wire and the wiring sleeve, or even only a small amount of copper wire is pressed, resulting in excessive contact resistance between the wiring sleeve and the copper wire, which is prone to failure during high current charging and discharging. Although the copper busbar has a large contact surface, strong conductivity, high current bearing, small resistance value, and durability, the current copper busbar is usually set in an integrated manner, which leads to the need to replace the entire copper busbar when it is damaged, which will increase the cost investment to a certain extent. In addition, it will also cause the length used to be relatively fixed, which has limitations. Therefore, a variable flexible anti-corrosion special-shaped nano copper connector is invented. Utility Model Content
[0003] In view of the above problems and / or the problems existing in the existing variable flexible anti-corrosion special-shaped nano-copper connectors, the present utility model is proposed.
[0004] Therefore, the purpose of the present invention is to provide a variable flexible anti-corrosion special-shaped nano-copper connector, which can solve the above-mentioned existing problems.
[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0006] A variable flexible anti-corrosion special-shaped nano-copper connector comprises a first soft copper foil and a second soft copper foil, wherein the first soft copper foil and the second soft copper foil are detachably connected together via a connecting component.
[0007] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, wherein: the first soft copper foil is integrated with a first connecting soft copper foil at one end away from the second soft copper foil, and a first connecting hole is opened on the first connecting soft copper foil.
[0008] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, wherein: the second soft copper foil is integrated with a second connecting soft copper foil at one end away from the first soft copper foil, and a second connecting hole is opened on the second connecting soft copper foil.
[0009] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, the first soft copper foil and the second soft copper foil are covered with heat shrink tubing to protect the first soft copper foil and the second soft copper foil.
[0010] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, metal tin is provided on the outer surfaces of the first soft copper foil and the second soft copper foil to improve the anti-corrosion performance of the first soft copper foil and the second soft copper foil.
[0011] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, wherein: the connecting component includes an opening and a protrusion, the first soft copper foil is integrally provided with a protrusion at one end close to the second soft copper foil, the second soft copper foil is provided with an opening at one end close to the first soft copper foil, and the protrusion is installed in the opening through a fixing component.
[0012] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, wherein: the fixing component includes a first through hole, a second through hole and a first positioning column, a second through hole is opened on one side of the end of the second soft copper foil close to the first soft copper foil, and the second through hole is connected to the opening, a first through hole is opened on the protrusion, and the first through hole and the second through hole are connected, the first positioning column is fixedly installed on the inner side of the opening, and the first positioning column passes through the first through hole and is inserted into the second through hole.
[0013] As a preferred solution of the variable flexible anti-corrosion special-shaped nano-copper connector described in the utility model, wherein: the fixing component includes a positioning groove and a second positioning column, the second soft copper foil is provided with positioning grooves on both sides of one end close to the first soft copper foil, and the positioning groove and the opening are connected, the second positioning columns are fixedly installed on both sides of the protrusion, and the second positioning columns are inserted in the positioning grooves.
[0014] Compared with existing technologies:
[0015] By setting a connecting component to detachably connect the first soft copper foil and the second soft copper foil, when the soft copper foil is damaged, only the corresponding first soft copper foil or the second soft copper foil needs to be replaced, which can reduce the cost investment to a certain extent. In addition, when the soft copper foil is not long enough, the first soft copper foil or the second soft copper foil can be replaced, which can improve the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the structure of the utility model;
[0018] Figure 3 It is a side view schematic diagram of the structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the connection between the first soft copper foil and the second soft copper foil of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;
[0021] Figure 6 For this utility model Figure 5 A schematic diagram of the enlarged structure in the middle.
[0022] Figure 7 This is a schematic diagram of the structure of Embodiment 2 of the present utility model;
[0023] Figure 8 For this utility model Figure 7 Enlarged schematic diagram of the structure at point B in the middle.
[0024] In the figure: a first soft copper foil 10, a first connecting soft copper foil 11, a first connecting hole 12, a second soft copper foil 20, a second connecting soft copper foil 21, a second connecting hole 22, a heat shrinkable sleeve 30, an opening 41, a protrusion 42, a first through hole 51, a second through hole 52, a first positioning column 53, a positioning groove 61, and a second positioning column 62. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0026] Embodiment 1:
[0027] The utility model provides a variable flexible anti-corrosion special-shaped nano copper connector, please refer to Figure 1-Figure 6, including a first soft copper foil 10 and a second soft copper foil 20, wherein a first connection soft copper foil 11 is integrally provided at one end of the first soft copper foil 10 away from the second soft copper foil 20, and a first connection hole 12 is provided on the first connection soft copper foil 11, and a second connection soft copper foil 21 is integrally provided at one end of the second soft copper foil 20 away from the first soft copper foil 10, and a second connection hole 22 is provided on the second connection soft copper foil 21, and the first connection soft copper foil 11 and the second connection soft copper foil 21 have the function of connecting the first soft copper foil 10 and the second soft copper foil 20 to an external device. The first soft copper foil 10 and the second soft copper foil 20 are covered with a heat shrinkable tube 30, which is covered on the first soft copper foil 10 and the second soft copper foil 20 by utilizing the principle of thermal expansion and contraction, so as to protect the first soft copper foil 10 and the second soft copper foil 20. Metal tin is provided on the outer surfaces of the first soft copper foil 10 and the second soft copper foil 20 to improve the anti-corrosion performance of the first soft copper foil 10 and the second soft copper foil 20. The thickness of the first soft copper foil 10 and the second soft copper foil 20 can be set according to demand, as long as the structure of the connecting component can be ensured.
[0028] The first soft copper foil 10 and the second soft copper foil 20 are detachably connected together via a connecting assembly;
[0029] The connecting component includes an opening 41 and a protrusion 42. The protrusion 42 is integrally provided at one end of the first soft copper foil 10 close to the second soft copper foil 20. The opening 41 is opened at one end of the second soft copper foil 20 close to the first soft copper foil 10, and the protrusion 42 is installed in the opening 41 through a fixing component. The shape and size of the protrusion 42 are the same as the shape and size of the opening 41.
[0030] The fixing assembly includes a first through hole 51, a second through hole 52 and a first positioning column 53. The second soft copper foil 20 is provided with a second through hole 52 on one side of one end close to the first soft copper foil 10, and the second through hole 52 is communicated with the opening 41. The protrusion 42 is provided with a first through hole 51, and the first through hole 51 and the second through hole 52 are communicated with. The first positioning column 53 is fixedly installed on the inner side of the opening 41, and the first positioning column 53 passes through the first through hole 51 and is inserted into the second through hole 52. The diameter of the first positioning column 53 is the same as the diameter of the first through hole 51 and the second through hole 52.
[0031] Working principle:
[0032] Step 1: Insert the protrusion 42 into the opening 41;
[0033] Step 2: Insert the first positioning post 53 through the first through hole 51 and into the second through hole 52;
[0034] Step three: using the principle of thermal expansion and contraction, the heat shrinkable tube 30 is put on the first soft copper foil 10 and the second soft copper foil 20.
[0035] Embodiment 2:
[0036] The utility model provides a variable flexible anti-corrosion special-shaped nano copper connector, please refer to Figure 7-Figure 8 The fixing component includes a positioning groove 61 and a second positioning column 62. Positioning grooves 61 are opened on both sides of one end of the second soft copper foil 20 close to the first soft copper foil 10, and the positioning groove 61 is connected to the opening 41. The second positioning columns 62 are fixedly installed on both sides of the protrusion 42, and the second positioning column 62 is inserted in the positioning groove 61. The diameter of the second positioning column 62 is the same as the diameter of the positioning groove 61.
[0037] Working principle:
[0038] Step 1: Insert the protrusion 42 into the opening 41;
[0039] Step 2: Insert the second positioning column 62 into the positioning groove 61;
[0040] Step three: using the principle of thermal expansion and contraction, the heat shrinkable tube 30 is put on the first soft copper foil 10 and the second soft copper foil 20.
[0041] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A variable flexible anti-corrosion special-shaped nano-copper connector, comprising a first soft copper foil (10) and a second soft copper foil (20), characterized in that: The first soft copper foil (10) and the second soft copper foil (20) are detachably connected together via a connecting component; The connecting component comprises an opening (41) and a protrusion (42); the protrusion (42) is integrally provided at one end of the first soft copper foil (10) close to the second soft copper foil (20); the opening (41) is provided at one end of the second soft copper foil (20) close to the first soft copper foil (10), and the protrusion (42) is installed in the opening (41) through a fixing component.
2. The variable flexible anti-corrosion special-shaped nano-copper connector according to claim 1 is characterized in that: A first connecting soft copper foil (11) is integrally provided at one end of the first soft copper foil (10) away from the second soft copper foil (20), and a first connecting hole (12) is provided on the first connecting soft copper foil (11).
3. The variable flexible anti-corrosion special-shaped nano copper connector according to claim 1, characterized in that: A second connecting soft copper foil (21) is integrally provided at one end of the second soft copper foil (20) away from the first soft copper foil (10), and a second connecting hole (22) is provided on the second connecting soft copper foil (21).
4. The variable flexible anti-corrosion special-shaped nano-copper connector according to claim 1, characterized in that: The first soft copper foil (10) and the second soft copper foil (20) are covered with heat shrink tubing (30) to protect the first soft copper foil (10) and the second soft copper foil (20).
5. The variable flexible anti-corrosion special-shaped nano-copper connector according to claim 1, characterized in that: Metal tin is provided on the outer surfaces of the first soft copper foil (10) and the second soft copper foil (20) so as to improve the anti-corrosion performance of the first soft copper foil (10) and the second soft copper foil (20).
6. The variable flexible anti-corrosion special-shaped nano-copper connector according to claim 1, characterized in that: The fixing assembly comprises a first through hole (51), a second through hole (52) and a first positioning column (53); the second soft copper foil (20) is provided with a second through hole (52) on one side of an end close to the first soft copper foil (10), and the second through hole (52) is communicated with the opening (41); the convex block (42) is provided with a first through hole (51), and the first through hole (51) and the second through hole (52) are communicated with each other; the first positioning column (53) is fixedly installed on the inner side of the opening (41), and the first positioning column (53) passes through the first through hole (51) and is inserted into the second through hole (52).
7. The variable flexible anti-corrosion special-shaped nano-copper connector according to claim 1, characterized in that: The fixing assembly comprises a positioning groove (61) and a second positioning column (62); the second soft copper foil (20) is provided with positioning grooves (61) on both sides of one end close to the first soft copper foil (10); the positioning groove (61) is communicated with the opening (41); the second positioning column (62) is fixedly installed on both sides of the protrusion (42), and the second positioning column (62) is inserted into the positioning groove (61).