Photovoltaic module mounting clamp for color steel tile roof
By designing a photovoltaic module installation fixture for color steel tile roof, the photovoltaic module is directly fixed to color steel tile, solving the problems of high roof load and expensive in the existing technology, achieving simplicity of installation and reducing roof load , the effect of reducing costs.
Patent Information
- Application Number
- CN202421105973.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When existing photovoltaic components are installed on color steel tile roofs, C-shaped steel purlins need to be installed, resulting in high roof load and expensive cost.
A photovoltaic assembly installation fixture is designed including a positioning mechanism, a fixing mechanism and a filler. The photovoltaic assembly is directly fixed to the color steel tiles through the positioning and fixing mechanism, eliminating the step of installing C-shaped steel purlins.
Simplifies the installation process of photovoltaic modules, reduces roof load and cost, and improves installation efficiency and roof service life.
Smart Images

Figure CN222441599U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic components, and in particular relates to a photovoltaic component installation fixture for a color steel tile roof. Background Art
[0002] With the growing demand for renewable energy, photovoltaic power generation, as a clean and renewable energy source, is increasingly being used. Among them, the installation of photovoltaic modules is an important part of the photovoltaic power generation system, and its installation method directly affects the efficiency and safety of the photovoltaic power generation system. In the field of building structure reinforcement, color steel tiles are widely used on the roofs of various buildings due to their advantages such as light weight, high strength and corrosion resistance.
[0003] Generally, the photovoltaic modules are installed on the color steel tiles by fixing fixtures, and then C-shaped steel purlins are installed on the fixing fixtures, and finally the photovoltaic modules are pressed and fixed on the C-shaped purlins by the photovoltaic module universal pressing blocks. Although this solution can achieve stable installation of photovoltaic modules, it has high requirements on roof load and is relatively expensive.
[0004] Therefore, it is necessary to design a photovoltaic module installation fixture for a color steel tile roof to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a photovoltaic module installation fixture for a color steel tile roof to solve the above-mentioned problems and achieve the purpose of simplifying the photovoltaic module installation process, reducing roof load and reducing costs.
[0006] To achieve the above purpose, the utility model provides the following solution: a photovoltaic module installation fixture for a color steel tile roof, comprising
[0007] Positioning mechanism, the number of the positioning mechanism is two and they are arranged on two adjacent locking edges on the color steel tile;
[0008] A fixing mechanism, wherein the number of the fixing mechanisms is two and the fixing mechanisms correspond one to one with the positioning mechanisms, and the two fixing mechanisms are respectively arranged on one side where the two positioning mechanisms are close to each other;
[0009] A filler, the filler being arranged between the positioning mechanism and the fixing mechanism;
[0010] A photovoltaic panel is detachably mounted between the two fixing mechanisms.
[0011] Preferably, the positioning mechanism comprises an outer lower pressing block, the bottom end of which is fixedly connected to the top end of the locking rib of the color steel tile, and the top end of the outer lower pressing block is detachably connected to an outer upper pressing block via a positioning portion.
[0012] Preferably, the positioning portion comprises an external bolt, the external bolt is spirally passed through the outer upper pressing block and the outer lower pressing block, and the bottom end of the external bolt is threadedly connected with an external nut.
[0013] Preferably, the fixing mechanism includes an inner lower pressure block, the bottom end of the inner lower pressure block is fixedly connected to the top end of the lock edge rib of the color steel tile, the top end of the inner lower pressure block is detachably connected to the inner upper pressure block through a fixing part, the photovoltaic panel is detachably installed between the inner lower pressure block and the inner upper pressure block, and the top end of the outer lower pressure block is detachably connected to the top end of the inner lower pressure block through a connecting part.
[0014] Preferably, the fixing portion comprises an inner bolt, the inner bolt is spirally passed through the inner upper pressing block and the inner lower pressing block, and the bottom end of the inner bolt is threadedly connected with an inner nut.
[0015] Preferably, the connecting portion comprises a top bolt, the top bolt is screwed through the top end of the outer lower pressing block and the top end of the inner lower pressing block, and the end of the top bolt is threadedly connected with a top nut.
[0016] Preferably, the filler is arranged between the outer pressing block and the inner pressing block.
[0017] Preferably, the photovoltaic panel is detachably mounted between the inner lower pressing block and the inner upper pressing block through an aluminum alloy frame at its edge.
[0018] Compared with the prior art, the utility model has the following advantages and technical effects:
[0019] 1. Simplify the installation process: The installation fixture provided by the utility model can directly fix the photovoltaic module on the color steel tile without installing C-shaped steel purlins, which greatly simplifies the installation process and improves work efficiency.
[0020] 2. Reduce roof load: Since there is no need to install C-shaped steel purlins, the load requirements of the photovoltaic modules on the roof can be reduced, making the roof structure more stable and extending the service life of the roof.
[0021] 3. Reduce costs: Since the step of installing C-shaped steel purlins is omitted, the cost of the photovoltaic system on the color steel tile roof can be reduced, making photovoltaic power generation more economical and conducive to promotion and application.
[0022] In general, compared with the prior art, the utility model has the advantages of easy installation, reduced roof load and reduced cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0024] Figure 1 This is a schematic diagram of the installation state of the utility model;
[0025] Figure 2 for Figure 1 A partial enlarged view of middle A;
[0026] Figure 3 This is a schematic diagram of disassembling the fixture of the utility model.
[0027] Among them, 1. outer lower pressure block; 2. outer upper pressure block; 3. outer bolt; 4. outer nut; 5. inner lower pressure block; 6. inner upper pressure block; 7. inner bolt; 8. inner nut; 9. top bolt; 10. top nut; 11. filler; 12. photovoltaic panel; 13. aluminum alloy frame; 14. color steel tile. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0030] Reference Figures 1 to 3 As shown, the utility model provides a photovoltaic module installation fixture for a color steel tile roof, comprising
[0031] Positioning mechanism, the number of the positioning mechanism is two and they are arranged on two adjacent locking edges on the color steel tile 14;
[0032] The fixing mechanisms are two in number and correspond one to one with the positioning mechanisms, and the two fixing mechanisms are respectively arranged on one side of the two positioning mechanisms close to each other;
[0033] A filler 11, wherein the filler 11 is arranged between the positioning mechanism and the fixing mechanism;
[0034] The photovoltaic panel 12 is detachably installed between the two fixing mechanisms.
[0035] According to a further optimized solution, the positioning mechanism includes an outer lower pressing block 1, the bottom end of which is fixedly connected to the top end of the locking rib of the color steel tile 14, and the top end of the outer lower pressing block 1 is detachably connected to the outer upper pressing block 2 through a positioning portion.
[0036] According to a further optimized solution, the positioning portion includes an external bolt 3, which is spirally passed through the external upper pressing block 2 and the external lower pressing block 1, and the bottom end of the external bolt 3 is threadedly connected with an external nut 4.
[0037] A further optimized solution is provided, wherein the fixing mechanism comprises an inner lower pressing block 5, the bottom end of the inner lower pressing block 5 is fixedly connected to the top end of the locking edge of the color steel tile 14, the top end of the inner lower pressing block 5 is detachably connected to the inner upper pressing block 6 via a fixing portion, the photovoltaic panel 12 is detachably installed between the inner lower pressing block 5 and the inner upper pressing block 6, and the top end of the outer lower pressing block 1 is detachably connected to the top end of the inner lower pressing block 5 via a connecting portion.
[0038] According to a further optimized solution, the fixing part includes an inner bolt 7, which is screwed through the inner upper pressing block 6 and the inner lower pressing block 5, and the bottom end of the inner bolt 7 is threadedly connected with an inner nut 8.
[0039] According to a further optimized solution, the connection portion includes a top bolt 9, which is screwed through the top of the outer lower pressing block 1 and the top of the inner lower pressing block 5, and the end of the top bolt 9 is threadedly connected with a top nut 10.
[0040] In a further optimized solution, the filler 11 is arranged between the outer pressing block 1 and the inner pressing block 5 .
[0041] According to a further optimized solution, the photovoltaic panel 12 can be detachably installed between the inner lower pressing block 5 and the inner upper pressing block 6 through the aluminum alloy frame 13 at its edge.
[0042] The installation process of the utility model is as follows:
[0043] Step 1: First, select a piece of roofing colored steel tile 14, clean it, and remove dust and impurities on the surface;
[0044] Step 2: Place the designed outer pressing block 1 and inner pressing block 5 of the fixture on both sides of the locking edge of the color steel tile 14, and ensure that the bottom of the fixture is in full contact with the color steel tile 14 without any gap;
[0045] Step 3: Fix the outer pressing block 1 and the inner pressing block 5 on the color steel tile 14 with connecting bolts to ensure that the outer pressing block 1 and the inner pressing block 5 are firmly fixed on the color steel tile 14;
[0046] Step 4: Place the aluminum alloy frame 13 on the inner lower pressing block 5, ensuring that the edge of the photovoltaic panel 12 is in full contact with the inner wall of the inner lower pressing block 5 without any gap;
[0047] Step 5: Place the outer upper pressing block 2 and the inner upper pressing block 6 into the grooves of the outer lower pressing block 1 and the inner lower pressing block 5 respectively, and firmly press the aluminum alloy frame 13 between the inner lower pressing block 5 and the inner upper pressing block 6;
[0048] Step 6: Use an electric screwdriver to tighten the outer bolts 3 and the inner bolts 7 to ensure that the photovoltaic panel 12 is firmly fixed in the inner lower pressing block 5 and the inner upper pressing block 6 without movement or looseness;
[0049] Step 7: Check the installed photovoltaic panel 12 to ensure that it is installed correctly.
[0050] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0051] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope of the present invention.
Claims
1. A photovoltaic module installation fixture for a color steel tile roof, characterized in that: include Positioning mechanisms, the number of the positioning mechanisms being two and being arranged on two adjacent locking edges on the color steel tile (14); A fixing mechanism, wherein the number of the fixing mechanisms is two and the fixing mechanisms correspond one to one with the positioning mechanisms, and the two fixing mechanisms are respectively arranged on one side where the two positioning mechanisms are close to each other; A filler (11), the filler (11) being arranged between the positioning mechanism and the fixing mechanism; A photovoltaic panel (12), wherein the photovoltaic panel (12) is detachably mounted between the two fixing mechanisms.
2. A photovoltaic module installation fixture for a color steel tile roof according to claim 1, characterized in that: The positioning mechanism comprises an outer lower pressing block (1), the bottom end of the outer lower pressing block (1) is fixedly connected to the top end of the locking edge of the color steel tile (14), and the top end of the outer lower pressing block (1) is detachably connected to the outer upper pressing block (2) via a positioning portion.
3. A photovoltaic module installation fixture for a color steel tile roof according to claim 2, characterized in that: The positioning portion comprises an external bolt (3), the external bolt (3) is screwed through the external upper pressing block (2) and the external lower pressing block (1), and the bottom end of the external bolt (3) is threadedly connected with an external nut (4).
4. A photovoltaic module installation fixture for a color steel tile roof according to claim 2, characterized in that: The fixing mechanism comprises an inner lower pressing block (5), the bottom end of the inner lower pressing block (5) is fixedly connected to the top end of the locking edge of the color steel tile (14), the top end of the inner lower pressing block (5) is detachably connected to the inner upper pressing block (6) via a fixing portion, the photovoltaic panel (12) is detachably installed between the inner lower pressing block (5) and the inner upper pressing block (6), and the top end of the outer lower pressing block (1) is detachably connected to the top end of the inner lower pressing block (5) via a connecting portion.
5. A photovoltaic module installation fixture for a color steel tile roof according to claim 4, characterized in that: The fixing portion comprises an inner bolt (7), the inner bolt (7) being threadedly passed through the inner upper pressing block (6) and the inner lower pressing block (5), and the bottom end of the inner bolt (7) being threadedly connected with an inner nut (8).
6. A photovoltaic module installation fixture for a color steel tile roof according to claim 4, characterized in that: The connecting portion comprises a top bolt (9), wherein the top bolt (9) is screwed through the top end of the outer lower pressing block (1) and the top end of the inner lower pressing block (5), and the end of the top bolt (9) is threadedly connected with a top nut (10).
7. A photovoltaic module installation fixture for a color steel tile roof according to claim 4, characterized in that: The filler (11) is arranged between the outer lower pressing block (1) and the inner lower pressing block (5).
8. The photovoltaic module installation fixture for color steel tile roof according to claim 4, characterized in that: The photovoltaic panel (12) is detachably mounted between the inner lower pressing block (5) and the inner upper pressing block (6) via an aluminum alloy frame (13) at its edge.